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Article

Research on Data-Driven Drilling Safety Grade Evaluation System

1
Key Laboratory of Enhanced Oil Recovery, Northeast Petroleum University, Daqing 163318, China
2
Heli (Tianjin) Energy Technology Co., Ltd., Tianjin 300450, China
*
Author to whom correspondence should be addressed.
Processes 2025, 13(8), 2469; https://doi.org/10.3390/pr13082469
Submission received: 24 June 2025 / Revised: 29 July 2025 / Accepted: 1 August 2025 / Published: 4 August 2025
(This article belongs to the Section AI-Enabled Process Engineering)

Abstract

With the in-depth application of digital transformation in the oil industry, data-driven methods provide a new technical path for drilling engineering safety evaluation. In this paper, a data-driven drilling safety level evaluation system is proposed. By integrating the three-dimensional visualization technology of wellbore trajectory and the prediction model of friction torque, a dynamic and intelligent drilling risk evaluation framework is constructed. The Python platform is used to integrate geomechanical parameters, real-time drilling data, and historical working condition records, and the machine learning algorithm is used to train the friction torque prediction model to improve prediction accuracy. Based on the K-means clustering evaluation method, a three-tier drilling safety classification standard is established: Grade I (low risk) for friction (0–100 kN) and torque (0–10 kN·m), Grade II (medium risk) for friction (100–200 kN) and torque (10–20 kN·m), and Grade III (high risk) for friction (>200 kN) and torque (>20 kN·m). This enables intelligent quantitative evaluation of drilling difficulty. The system not only dynamically optimizes bottom-hole assembly (BHA) and drilling parameters but also continuously refines the evaluation model’s accuracy through a data backtracking mechanism. This provides a reliable theoretical foundation and technical support for risk early warning, parameter optimization, and intelligent decision-making in drilling engineering.
Keywords: data-driven; multivariate coupling trajectory prediction; friction torque prediction; machine learning; drilling safety level evaluation data-driven; multivariate coupling trajectory prediction; friction torque prediction; machine learning; drilling safety level evaluation

Share and Cite

MDPI and ACS Style

Meng, S.; Wang, C.; Zhou, Y.; Hou, L. Research on Data-Driven Drilling Safety Grade Evaluation System. Processes 2025, 13, 2469. https://doi.org/10.3390/pr13082469

AMA Style

Meng S, Wang C, Zhou Y, Hou L. Research on Data-Driven Drilling Safety Grade Evaluation System. Processes. 2025; 13(8):2469. https://doi.org/10.3390/pr13082469

Chicago/Turabian Style

Meng, Shuan, Changhao Wang, Yingcao Zhou, and Lidong Hou. 2025. "Research on Data-Driven Drilling Safety Grade Evaluation System" Processes 13, no. 8: 2469. https://doi.org/10.3390/pr13082469

APA Style

Meng, S., Wang, C., Zhou, Y., & Hou, L. (2025). Research on Data-Driven Drilling Safety Grade Evaluation System. Processes, 13(8), 2469. https://doi.org/10.3390/pr13082469

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