3.1. Mechanical Properties of Papers
The fibrous semi-finished products used to make modern eco-papers were ground before being thoroughly analyzed for mechanical, deformation, and optical properties.
Table 3 shows the mechanical properties of pine pulp castings prior to and after aging.
The breaking length of pine pulp samples (L) before and after aging significantly increased as the bleaching level was raised by 0.5–4%. It is assumed that the increase in the breaking length, accompanied by an increase in the pulp whiteness, is due to the fact that coniferous species are characterized by a high content of long-fiber high-molecular fractions and hemicellulose, as well as a more complete removal of lignin during the bleaching process, which improves interfiber interaction and, consequently, the mechanical properties of paper [
60,
61,
62]. However, with aging, the breaking length of pine cellulose samples decreases by an average of 1.5–4%, which is associated with profound changes in the structure of the cellulose macromolecule—a decrease in the degree of polymerization due to chain rupture and the formation of new functional groups that accelerate the degradation processes [
63,
64].
Pine cellulose’s specific tensile strength (F
sp) improves by 1–4% after bleaching, and is related to sample density (ρ, g/cm
3). With aging, F
sp drops by 0.2–8%. During the first three bleaching phases, the loss of strength is minimal, and at the last ones, it is obvious, which is most likely due to a decrease in residual lignin, which at the early stages still restricts the plasticity of the fibers [
65]. The density of samples after aging decreases insignificantly (up to 1.5%) at the beginning stages of bleaching and 3–4% at the latter stages of bleaching.
The tensile elongation (l) of the cellulose increased regularly by 3–7% during the bleaching process. This is most likely owing to the high quantity of long softwood fibers and a decrease in the proportion of residual lignin, which increases the flexibility and elasticity of the material [
60,
66]. After aging, elongation values fall by 8–23%, which is connected with the system’s keratinization [
62].
The multiple bending strength of cellulose samples increases by about 2–8% with each bleaching stage, indicating enhanced interfiber bonding due to a decrease in lignin content. As aging continues, hydrolysis and oxidation reduce the degree of cellulose polymerization, causing the fibers to become more brittle, as seen by a fall in multiple bending strength of 32–55%.
The mechanical and deformation characteristics of spruce and aspen BCTMP castings are shown in
Table 4. BCTMP is a fibrous semi-finished product that contains a large amount of lignin and hemicelluloses. It is obtained by mechanical separation of wood into fibers with subsequent processing. In this case, non-cellulose components are preserved, resulting in fibers that are hydrophobic, shorter, stiffer, and less capable of interfiber bonds.
The study’s findings revealed that bleached chemical-thermomechanical mass from aspen provides the best strength indicators, while spruce BCTMP provides superior deformation qualities. To explain the cause, consider the chemical composition of spruce and aspen wood. The chemical compositions of spruce and aspen wood are shown in
Table 5.
In comparison to spruce, aspen wood contains 10% less cellulose, 25% less lignin, and 10% fewer extractive compounds, but 20% more hemicellulose. In deciduous wood, lignin is mostly concentrated in the middle plate, making it easier to remove after chemical treatment. Thus, aspen BCTMP has greater strength indicators due to lower lignin content on the fiber surface and better circumstances for its removal than spruce BCTMP. Coniferous fibers are longer and straighter, whereas deciduous fibers are 3–6 times shorter and contain tiny vascular components with a high degree of tortuosity.
Aspen BCTMP exhibited the highest strength property values. Although the differences are minor, the breaking lengths of aspen BCTMP and spruce are 2250 m and 2200 m, respectively, with specific resistances of 1.61 kN/m and 1.55 kN/m.
According to deformation properties, spruce had an elongation under tension of 1.1 mm while aspen had 0.77 mm. The fracture strength of spruce BCTMP demonstrates that it is less brittle, with three times the amount of double bends as aspen.
All deformation and strength properties improved during artificial aging of spruce and aspen BCTMP samples. If aspen BCTMP had greater strength indicators (breaking length and specific resistance) prior to accelerated aging, then spruce BCTMP performed better after aging, with increased strength and deformation properties. This could be related to lignin depolymerization, which produces low molecular fractions during high-temperature heat treatment.
The fracture strength of spruce BCTMP increased with multiple bends, whereas it stayed constant in aspen. It can be hypothesized that the fracture strength of spruce BCTMP increased with age due to lignin depolymerization, whereas the change in lignin structure in aspen BCTMP is insufficient to increase the number of double bends.
The mechanical strength indicators of paper in the cross direction (CD) are much lower than those in the machine direction. This is related to the phenomena of anisotropy, which arises as a result of increased fiber orientation in the machine direction and cross-directional shrinking of the paper web in the paper machine’s drying phase.
In addition to fibrous semi-finished products, paper manufacture uses a variety of chemical additives, including sizing and strengthening agents, fillers, and optical brighteners. As previously stated, sizing in neutral or alkaline environments rather than acidic ones increases mechanical strength indicators. This is explained by the lack of the paper-weakening impact of aluminum polyhydroxocomplexes, which are necessarily utilized in rosin sizing in an acidic environment [
67]. Fillers have a negative influence on the physical and mechanical qualities of paper, because any filler, especially coarsely scattered ones, is locked between the fibers, preventing their convergence, which is required for the development of strong hydrogen bonds [
68]. At the same time, filler particle sorption on the fiber surface prevents hydroxyls from forming interfiber bonds. Strengthening additives, such as cationic starch, bond to cellulose fibers and fillers that contain anionic groups. Cationic starch promotes the retention of fine fibers and filler particles in paper, hence enhancing its tensile strength [
69].
The strength properties of the SvetoCopy, Snegurochka, InFORMAT Classic papers in the transverse direction turned out to be approximately the same—the breaking length was 2250–2300 m, the specific tensile strength was 1.9–1.7 kN/m, and in the machine direction, the office paper “InFORMAT Classic” showed itself better, the breaking length was 6050 m, the specific tensile strength was 4.8 kN/m, while for the office papers “SvetoCopy” and “Snegurochka” the same indicators were 5300–5350 m; 4.2–4.3 kN/m, respectively. The InFORMAT Classi paper has higher elongation at tension in both the transverse and machine directions, at 5.1 and 1.6 mm, respectively. Other office sheets exhibited lower elongation values, ranging from 1.2 to 1.5 mm in machine and 2.7 to 4.2 mm in transverse. The strength attributes of the Space Office paper were the lowest; however, it should be noted that the mass of a square meter of this paper is 60 g/m2, whereas office papers have an 80 g/m2 density. Writing paper had slightly better deformation properties than SvetoCopy paper.
The InFORMAT Classic paper has the highest mechanical strength indicators in both the machine and transverse directions, while the Space Office brand’s writing paper and SvetoCopy paper have the lowest values. This is most likely due to the characteristics of the technological production process, the chemical reagents used, and the properties of the original fibrous raw material.
After accelerated aging, the deformation-strength properties of all white papers became lower, the most sensitive were the SvetoCopy paper and Space Office paper. The breaking length decreased by 7–11% in the machine direction and by 2.5–3% in the transverse direction, the specific tensile strength worsened by 5–10% in the machine direction, by 1–10% in the transverse direction, the elongation at stretching by 8–18% in the machine direction and by 7–13% in the transverse direction. This is most likely owing to the low whiteness of the semi-finished SvetoCopy paper caused by an increase in residual lignin, which has a detrimental impact on its longevity. In the case of Space Office paper, the reason appears to be the use of secondary fiber (waste paper), which has a lower strength and a higher tendency to age owing to repeated processing and thermal effects. For InFORMAT Classic and Snegurochka papers, the ultimate difference in mechanical strength indicators before and after aging does not exceed 6% in either the machine or transverse direction.
As is known, the tensile strength index for repeated bends in the machine direction is defined by the strength and elasticity of the fiber; for the transverse direction, this number depends on the strength of the bonds between the fibers [
70]. The InFORMAT Classic paper has the highest tensile strength index in both the machine and transverse directions, while the Space Office and SvetoCopy papers have the lowest. It should be mentioned that the Space Office paper has the lowest tensile strength among all white papers. The SvetoCopy and Space Office papers were the most responsive to changes in the tensile strength index during accelerated aging. The modifications averaged 77% in the machine direction and 60% in the transverse direction, whereas the changes in the InFORMAT Classic and Snegurochka papers were 60% in the machine direction and 38% in the transverse direction.
Eco-papers are papers made from high-yield semi-finished goods such as mechanical pulp, wood waste from the forestry industry, or pulp and paper mill cooking shops. Eco-papers are made up of high-yield semi-finished goods such as mechanical pulp, wood refuse from the logging industry, or pulp and paper mill cooking shops. Consumer paper EKKO is made from spruce wood sawing waste; office eco-paper SvetoCopy ECO is made from semi-bleached hardwood pulp and CTMP [
71], and kraft paper is made from uncooked coniferous and hardwood raw materials (branches). Mechanical characteristics of office papers “SvetoCopy”, “Snegurochka”, “InFORMAT Classic”, and eco-papers are presented in
Table 6.
The deformation and strength properties of kraft papers (60 and 70 g/m2) turned out to be much better than for office eco-paper SvetoCopy ECO and EKKO papers (45 and 60 g/m2)—breaking length, specific tensile strength and tensile elongation in the machine direction averaged 8100 m, 5.4 kN/m, and 1.9 mm, in the transverse direction—3650 m, 2.4 kN/m, and 2.2 mm, respectively. For office eco-paper and consumer papers, these indicators in the machine direction did not exceed 5750 m, 4.7 kN/m, and 1.6 mm, in the transverse direction—2550 m and 2.2 kN/m, respectively.
Kraft paper’s high strength qualities are explained by the absence of mechanical masses in its composition, which have a negative effect on paper strength. EKKO paper has low characteristics because of its modest mass per square meter and the utilization of wood waste with initially reduced paper-forming characteristics. Despite the usage of CTMP, which has lower strength characteristics than wood cellulose, eco-paper SvetoCopy ECO displayed good mechanical properties.
The eco-paper SvetoCopy ECO and consumer paper EKKO with a density of 45 g/m2 showed the most sensitivity to changes in deformation strength properties during accelerated aging. This is likely owing to the use of less durable semi-finished materials and light paper weight. In addition to wood pulp and less durable fibers, fillers (such as clays or slaked lime) are likely used in the production of eco-paper SvetoCopy ECO at the Svetogorsk facility, which promotes the creation of acidic chemicals and accelerates the aging of the paper. The low density (45 g/m2) of EKKO paper results in a less dense fiber structure, which exacerbates the deleterious impact of heat on aging.
Kraft papers provide the best fracture strength indication in both the machine and transverse directions (60 and 70 g/m2), while EKKO papers show the worst (45 and 60 g/m2). The most sensitive to changes in fracture strength during accelerated aging were EKKO papers.
The mechanical strength indicators for the SvetoCopy ECO eco-paper were better in almost every respect than those for the office paper SvetoCopy, with the exception of the elongation indicator in the transverse direction and the breaking strength in the machine direction (
Table 7).
It is worth noting that the SvetoCopy ECO paper has proven to be less sensitive to the process of accelerated aging than the SvetoCopy paper, as evidenced by the final difference in the change in properties before and after accelerated aging.
3.2. Optical Properties
It is known that cellulose has a white color, and the residual presence of its satellites in it imparts additional coloring, such as lignin, which absorbs radiation in the UV region of the spectrum, and its chromophore groups with an extended system of conjugated double bonds. The UV part of the spectrum includes waves ranging in length from 100 to 400 nm, while lignin and its chromophore groups absorb light between 250 and 300 nm. When assessing whiteness at 457 nm, castings with higher reflectivity have less residual lignin on the fiber surface. At optimal bleaching conditions, 80% of cellulose whiteness can be obtained. Even with increased usage of bleaching reagents, further increases in whiteness are difficult to achieve. Bleaching destroys the chromophore structures that give fibers their color, but not the lignin itself. To obtain complete whiteness, lignin-removing bleaching chemicals are required. The removal of lignin is accompanied by the loss of hemicelluloses, which finally leads to a decrease in the strength of the resulting paper [
72,
73].
The optical characteristics of pine cellulose samples were measured following grinding to 25 °SR and then accelerated aging (
Table 8).
Yellowing is a visible indicator of paper aging, which is characterized by a loss of whiteness. This is most likely due to the fact that hydroxyl groups exist in the elementary link of the cellulose macromolecule at the second and third carbon atoms, which, when oxidized, form carbonyl groups, which, in turn, can form chelate complexes with iron and copper ions that remain on the fibers even after washing and can impart color to cellulose fibers. Yellowing of cellulose is also induced by the existence of hemicelluloses, a low molecular fraction of cellulose that is actively subjected to damaging processes resulting in the production of new functional groups with increased acidic properties [
74].
The CIE whiteness value of pine pulp castings before and after aging rises from the first to the final bleaching stage. Pine pulp after age has a lower CIE whiteness value than cellulose before aging. This means that during the degradation of cellulose at high temperatures, damaging processes occurred, resulting in the production of extra functional groups that contribute to the yellowing of cellulose. The change in CIE whiteness of pine pulp samples with aging is more severe than in R457 whiteness. Because the CIE method more properly represents the viewer’s impression of color and brightness than the R457 whiteness assessment system.
The opacity index decreases with each bleaching stage for both pine cellulose samples before and after aging. Cellulose becomes more translucent, allowing light to penetrate through the casting rather of dispersing it. The opacity index of pine cellulose samples rose after age as compared to pre-aging samples. Most likely, this is because cellulose crystallizes during aging, and the more crystalline the polymer, the more opaque it becomes.
The optical properties of spruce and aspen BCTMP castings are shown in
Table 9. The exceptional whiteness of the original spruce and aspen BCTMP samples is accomplished by stabilizing the white color through bleaching of extractive compounds and lignin without its degradation into low molecular fractions. Bleaching is performed with reducing agents (dithionites, sulfur dioxide, sulfuric acid) or oxidizing agents (hypochlorites, peroxides), while increasing whiteness is performed with oxidizing reagents that are more effective at destroying lignin’s chromophore groups.
Aspen BCTMP has higher R457 and CIE whiteness values than spruce, which is most likely owing to aspen pulp’s 25% reduced lignin concentration. At the same time, the opacity of spruce BCTMP is higher, indicating a poorer light transmittance. After aging, a considerable decline in whiteness is noted, resulting in yellowing of castings due to a decrease in reflectance in the violet region of the spectrum, as well as an increase in opacity.
Table 10 presents the optical characteristics for the SvetoCopy, Snegurochka, InFORMAT Classic papers.
The R
457 and CIE whiteness values for the three types of office paper were comparable, with SvetoCopy paper having the highest values. However, this paper has poor deformation resistance, which is most likely due to the excessive use of fillers to promote whiteness, which diminishes mechanical strength. Space Office writing paper, on the other hand, has poor whiteness before aging, which is due to the product’s lesser technical standards when compared to office paper [
75].
The opacity index of the three office papers was equivalent, with the lowest value observed for SvetoCopy, indicating an inverse link between whiteness and opacity. After rapid aging, the whiteness (both R457 and CIE) of SvetoCopy paper declined dramatically, while the opacity rose. Visually, SvetoCopy went yellow, Snegurochka took on a pink-yellow tint, and InFORMAT Classic turned blue. A significant increase in opacity is observed for Space Office writing paper, while R457 whiteness decreased sharply and CIE whiteness remained virtually unchanged, owing to differences in measurement methods: R457 is determined by reflection in the blue range, whereas CIE is determined by reflection in the entire visible spectrum. Space Office maintains a grayish-yellow tone both before and after aging.
Eco-paper SvetoCopy ECO is light-yellow in color, while EKKO papers (45 and 60 g/m
2) are light gray, and kraft papers (60 and 70 g/m
2) are pale brown. The optical properties of the new publications are given in
Table 11.
Low R457 and CIE whiteness values for all new papers are attributable to the environmentally responsible production process, which precludes the use of chlorine and optical brighteners. Eco- and consumer papers better reflect the blue wave of the spectrum and have a more uniform color, whereas kraft papers, although low whiteness, display the highest opacity, which minimizes the translucency of printed text. After accelerated aging, SvetoCopy ECO and EKKO show a considerable decline in whiteness and a rise in opacity, although changes in kraft papers are less pronounced. Visually, eco-paper darkened, EKKO turned yellow-gray, and kraft sheets turned gray brown.
Table 12 compares the optical characteristics of office papers SvetoCopy and SvetoCopy ECO. After accelerated aging, both office papers’ R
457 and CIE whiteness values decreased, with the R
457 whiteness changing more for the SvetoCopy paper and the CIE whiteness changing more for the SvetoCopy ECO eco-paper.
The optical qualities of SvetoCopy paper are far superior to those of SvetoCopy ECO eco-paper (
Figure 3).
The SvetoCopy paper has a more uniform hue with fewer shades throughout the whole surface of the paper sheet than the SvetoCopy ECO eco-paper. Although the optical qualities of SvetoCopy paper are superior to those of SvetoCopy ECO eco-paper, the latter has greater mechanical strength values and is more resistant to accelerated aging processes than standard SvetoCopy paper. The SvetoCopy ECO eco-paper can be stored for a maximum of 50 years.
It should be noted that the accelerated aging protocol, despite its widespread use, does not fully reflect the complex effects of real storage conditions, including temperature and humidity fluctuations, constant or cyclic light irradiation, and the presence of atmospheric pollutants. In future studies, it would be advisable to expand the experiment by including multiparameter tests with control of relative humidity and light conditions, as well as to conduct parallel real aging of samples under archival conditions. Comparison of accelerated and natural aging data will allow more accurate modeling of the durability of various types of paper and will increase the reliability of practical recommendations.