Prediction Method for Annular Pressure Buildup in Deepwater Wells Based on Fluid Solid Phase Deposition
Abstract
:1. Introduction
2. Prediction of Annular Pressure Buildup Due to Seepage in Deepwater Wells
3. Testing of Solid Deposition Characteristics in Annular Drilling Fluid
- (1)
- Experimental Method and Procedure
- (2)
- Results
4. Case Study
4.1. Prediction of Annulus Pressure
4.2. Different Drilling Fluid Systems
4.3. Different Formation Permeability
4.4. Different Drilling Fluid Viscosities
4.5. Different Open-Hole Length
5. Conclusions
- (1)
- To address the risk of annulus pressure release channel blockage due to solid-phase deposition in Annuli B and C of deepwater wells, solid-phase deposition tests were conducted on deepwater drilling fluid systems. The sedimentation height and post-settling permeability of different drilling fluid systems were obtained, showing that the permeability follows the order EZFLOW drilling fluid > HEM drilling fluid > oil-based drilling fluid, with the highest permeability reaching 2216 mD. Based on the deposition tests and considering the impact of solid-phase deposition in annulus fluids, a predictive analysis method was established for annulus pressure under the influence of solid-phase deposition and seepage in Annuli B and C. This method can effectively evaluate the pressure release risks in deepwater Annuli B and C. However, the method does not account for the influence of downhole high temperature and confining pressure on solid-phase deposition and fluid seepage behavior. Additionally, the model is based on idealized conditions and requires further optimization to better represent real downhole scenarios. Addressing these factors is essential to enhance the accuracy and applicability of the model in practical field operations.
- (2)
- Under the influence of temperature effects alone, the annulus pressure was relatively high. When an open-hole section existed at the bottom of the annulus, unstable seepage occurred between the annulus and the formation, allowing annulus fluid to flow into the formation and effectively release annulus pressure, reducing it by 34.62% and mitigating the risk of annulus pressure buildup. However, after the solid deposition of drilling fluid in the annulus, the solid media accumulates at the bottom of the annulus, leading to reduced permeability and hindering the seepage of the annular fluid. As a result, the seepage flow rate decreases, and the ability to release annular pressure is diminished, with a pressure reduction of only 6.25%. This creates a risk of failing to release annular pressure. Additionally, since the pressure and fluid density in Annular B are higher than in Annular C, the pressure differential effect becomes more pronounced, leading to a greater reduction in pressure in Annular B compared to Annular C.
- (3)
- As drilling fluid viscosity decreased and formation permeability and open-hole length increased, the viscous force of fluid flow decreased, the seepage area expanded, and the seepage flow rate increased, leading to a higher rate of annulus pressure reduction. Reducing drilling fluid viscosity and increasing the length of the open-hole section in the cement can enhance the pressure release capability in deepwater Annuli B and C, with a maximum reduction of up to 49.91%.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Drilling Fluid | Components |
---|---|
EZFLOW Drilling Fluid | 0.25%Na2CO3 + 0.15%NaOH + 1.5%LSF + 1.5%LPFH + 2%UHIB + 3%SMP + 3%SPNH + 1.4%FLOTROL + 0.6%UCAP + 0.3%XC + 2%HLUB + 0.8%HTFL + 8%NaC1 + 6%KC1 |
HEM Drilling Fluid | 12%MEG + 8%KCL + 10%NaCl + 2% EZFLO + 0.3% EZVIS + 2% HLUB+ JLX + 2% UHIB + 3% EZCARB |
Oil-Based Drilling Fluid | 25%CaCl + 0.8%FSEMUL + 1%FSCoAT + 2.5%Ca2CO3 + 1% MOGEL + 2.5% MOHFR + 2.5% MOLSF + 2.5% EZCARB + 0.3% FSVIS |
Parameter | Value | |
---|---|---|
Annulus | Annulus B | Annulus C |
Casing inner diameter/mm | 216.76 | 315.34 |
Casing outer diameter/mm | 224.47 | 339.72 |
Open-hole section length/m | 250 | 350 |
Drilling fluid density/g·cm−3 | 1.3 | 1.5 |
Drilling fluid viscosity/mPa·s | 1.0 | 1.0 |
Open-hole formation pressure/MPa | 46.11 | 23.52 |
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Liu, J.; Song, X.; Zhang, Z.; Ding, J.; Ding, Y. Prediction Method for Annular Pressure Buildup in Deepwater Wells Based on Fluid Solid Phase Deposition. Processes 2025, 13, 890. https://doi.org/10.3390/pr13030890
Liu J, Song X, Zhang Z, Ding J, Ding Y. Prediction Method for Annular Pressure Buildup in Deepwater Wells Based on Fluid Solid Phase Deposition. Processes. 2025; 13(3):890. https://doi.org/10.3390/pr13030890
Chicago/Turabian StyleLiu, Jinming, Xuefeng Song, Zhi Zhang, Jian Ding, and Yida Ding. 2025. "Prediction Method for Annular Pressure Buildup in Deepwater Wells Based on Fluid Solid Phase Deposition" Processes 13, no. 3: 890. https://doi.org/10.3390/pr13030890
APA StyleLiu, J., Song, X., Zhang, Z., Ding, J., & Ding, Y. (2025). Prediction Method for Annular Pressure Buildup in Deepwater Wells Based on Fluid Solid Phase Deposition. Processes, 13(3), 890. https://doi.org/10.3390/pr13030890