1. Introduction
Industry 4.0 is a phenomenon whereby the physical world and the virtual world have merged into one as Cyber-Physical Systems (CPS) [
1]. The conception of Industry 4.0 started in Germany in an economic debate in 2011 [
2]. In the same year, 2011, the United States (US) started the “Advanced Manufacturing Partnership (AMP)” which is the Industry 4.0 version of manufacturing. In 2012, the German government crafted “Industrie 4.0” for the manufacturing sector. In 2013, the French government started “La Nouvelle France Industrielle”. In the same year, 2013, the United Kingdom (UK) government presented the “Future of Manufacturing for 2050”. In 2014, the European Commission initiated “Factories of the Future (FOF)”. In 2014, the South Korea government publicized the “Innovation in Manufacturing 3.0” for Korean manufacturing [
3]. In 2015, the Chinese government initiated the “Made in China 2025” to accelerate the informatization and industrialization in China. In the same year, 2015, the Japanese government revealed “Super Smart Society”. In 2016, the Singapore government revealed the “Smart Readiness Index” to capture Industry 4.0 opportunities. In 2018, the Malaysian government launched “Industry4WRD” to take advantage of Industry 4.0 initiatives [
4]. A summary of notions used for Industry 4.0 in different countries is presented in
Table 1.
Around the globe, manufacturing companies have taken the first step in adopting Industry 4.0 technologies [
5]. By digitizing their businesses, manufacturers in all sectors are finding innovative and cost-effective ways to run their production and serve their customers (Industry Week Magazine, 2020). The benefits of Industry 4.0 are immense in terms of improved quality, reduced turnaround time, and overall optimization. Despite this, according to the World Economic Forum (WEF), only 29 percent of the companies globally are deploying Industry 4.0 technologies at scale, granting them opportunities to realize game-changing impacts. The challenges faced in the process include awareness of new technology roadmaps, customization of existing processes, and existing technology upgradation [
6]. To overcome this, companies from both manufacturing and service sectors, companies of small, medium, and large size, have to challenge some of their assumptions that are holding them back. This includes a belief that a massive overhaul of existing equipment will be needed and immense additional employee training will be required [
7]. In fact, there are many small steps that companies can take to adapt their existing systems and processes for Industry 4.0 suitability [
8].
In the context of Malaysia, the government expects to undergo a paradigm shift in companies resulting from the adoption of Industry 4.0 technologies, particularly after seeing the lost opportunities and slow growth due to the ongoing COVID-19 pandemic (Star Newspaper, 2020). However, there is little information available on the profiling of companies that have successfully adopted Industry 4.0. Therefore, this paper explores such key empirical insights from technology companies in Malaysia that have implemented Industry 4.0. In terms of research objectives, this paper focuses on five research questions considering the context of Malaysia. Here, two factors have been considered: organization age (3–5 years, 6–10 years, and more than 10 years) and organization type (manufacturing large, manufacturing medium, manufacturing small, services large, services medium, and services small). These two factors are important as they are often cited in other studies in literature on Industry 4.0 [
9,
10,
11]. Furthermore, in terms of industry prominence, organization age is important as it compares older with newer organizations, and organization type is important as it shows the contrast of manufacturing and service firms. Furthermore, this paper considered three critical non-technology factors that help organizations in preparing for Industry 4.0: leadership, strategy, and innovation.
This paper aims to address the following five important research questions:
- Research Question 1:
What are the differences of Industry 4.0 readiness among companies according to the age and type of the organization?
- Research Question 2:
What are the differences of Industry 4.0 technologies employed among companies according to the age and type of the organization?
- Research Question 3:
What are the differences of leadership in embracing Industry 4.0 according to the age and type of the organization?
- Research Question 4:
What are the differences of strategy in embracing Industry 4.0 according to the age and type of the organization?
- Research Question 5:
What are the differences of innovation in embracing Industry 4.0 according to the age and type of the organization?
The remaining paper follows this sequence:
Section 2 states the theoretical background.
Section 3 presents the research methods, and
Section 4 states the results and discussion. Lastly,
Section 5 summarizes this paper with the conclusions and study contributions.
Author Contributions
Conceptualization, M.H.-H. and M.A.S.; methodology, M.A.S. and M.H.-H.; software, M.H.-H., M.A.S., N.L.A., M.H.A. and M.S.J.; validation, M.H.-H., M.A.S., N.L.A., M.H.A. and M.S.J.; formal analysis, M.A.S. and M.H.-H.; investigation, M.A.S. and M.H.-H.; resources, M.H.-H., M.A.S., N.L.A., M.H.A. and M.S.J.; data curation, M.H.-H., M.A.S., N.L.A., M.H.A. and M.S.J.; writing—original draft preparation, M.H.-H. and M.A.S.; visualization, M.A.S. and M.H.-H.; supervision, M.H.-H., M.A.S., N.L.A., M.H.A. and M.S.J.; funding acquisition, M.H.-H., M.A.S., N.L.A., M.H.A. and M.S.J. All authors have read and agreed to the published version of the manuscript.
Funding
This research was funded by Malaysian Technology Development Corporation (MTDC), grant number EP-2019-014, awarded to Universiti Kebangsaan Malaysia.
Data Availability Statement
The data presented in this study are available on request from the corresponding author. The data are not publicly available due to restrictions by MTDC.
Acknowledgments
The authors are grateful to the editors and reviewers for their invaluable contribution.
Conflicts of Interest
The authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to publish the results.
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Table 1.
Country-wise notions used for Industry 4.0.
Country | Industry 4.0 Notion |
---|
Germany | Industrie 4.0 |
United States | Advanced Manufacturing Partnership (AMP) |
France | La Nouvelle France Industrielle |
United Kingdom | Future of Manufacturing for 2050 |
European Union | Factories of the Future (FOF) |
South Korea | Innovation in Manufacturing 3.0 |
China | Made in China 2025 |
Japan | Super Smart Society |
Singapore | Smart Readiness Index |
Malaysia | Industry4WRD |
Table 2.
Selected items from the questionnaire.
Item No. | Items/Questions |
---|
Industry 4.0 Readiness |
A5 | competencies to work on Industry 4.0 |
A6 | motivation to work on Industry 4.0 |
Industry 4.0 Technologies |
B1 | uses Big Data and Analytics |
B2 | uses Autonomous Robots |
Leadership |
C3 | leadership supports Industry 4.0 |
C4 | leadership is comfortable with Industry 4.0 technologies |
Strategy |
D2 | strategic planning for Industry 4.0 |
D5 | investments in Industry 4.0 technologies |
Innovation |
E2 | promotes innovation |
E3 | grasp of new business ideas for Industry 4.0 |
Table 3.
Industry 4.0 readiness and organization age.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 15.849 | 2 | 7.925 | 8.623 | 0.000 |
Within Groups | 215.970 | 235 | 0.919 | | |
Total | 231.819 | 237 | | | |
| N | Mean | Std. Deviation | | |
Three to Five Years | 20 | 3.15 | 0.875 | | |
Six to Ten Years | 40 | 2.90 | 1.081 | | |
More than 10 Years | 178 | 3.56 | 0.938 | | |
Total | 238 | 3.42 | 0.989 | | |
Table 4.
Industry 4.0 readiness and organization Type.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 4.717 | 5 | 0.943 | 2.487 | 0.032 |
Within Groups | 88.013 | 232 | 0.379 | | |
Total | 92.729 | 237 | | | |
| N | Mean | Std. Deviation | | |
Manufacturing Large | 45 | 3.80 | 0.693 | | |
Manufacturing Medium | 22 | 3.73 | 0.546 | | |
Manufacturing Small | 22 | 3.61 | 0.670 | | |
Services and Others Large | 73 | 4.02 | 0.564 | | |
Services and Others Medium | 49 | 3.91 | 0.567 | | |
Services and Others Small | 27 | 3.68 | 0.705 | | |
Total | 238 | 3.85 | 0.626 | | |
Table 5.
Industry 4.0 technologies and organization age.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 3.322 | 2 | 1.661 | 2.678 | 0.071 |
Within Groups | 145.755 | 235 | 0.620 | | |
Total | 149.077 | 237 | | | |
| N | Mean | Std. Deviation | | |
Three to Five Years | 20 | 3.17 | 0.929 | | |
Six to Ten Years | 40 | 3.01 | 0.779 | | |
More than 10 Years | 178 | 3.32 | 0.773 | | |
Total | 238 | 3.26 | 0.793 | | |
Table 6.
Industry 4.0 technologies and organization type.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 12.289 | 5 | 2.458 | 4.169 | 0.001 |
Within Groups | 136.789 | 232 | 0.590 | | |
Total | 149.077 | 237 | | | |
| N | Mean | Std. Deviation | | |
Manufacturing Large | 45 | 3.45 | 0.679 | | |
Manufacturing Medium | 22 | 3.41 | 0.559 | | |
Manufacturing Small | 22 | 2.69 | 0.958 | | |
Services and Others Large | 73 | 3.37 | 0.767 | | |
Services and Others Medium | 49 | 3.27 | 0.860 | | |
Services and Others Small | 27 | 2.98 | 0.702 | | |
Total | 238 | 3.26 | 0.793 | | |
Table 7.
Leadership and organization age.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 3.810 | 2 | 1.905 | 4.141 | 0.017 |
Within Groups | 108.095 | 235 | 0.460 | | |
Total | 111.905 | 237 | | | |
| N | Mean | Std. Deviation | | |
Three to Five Years | 20 | 3.63 | 0.596 | | |
Six to Ten Years | 40 | 4.05 | 0.722 | | |
More than 10 Years | 178 | 4.09 | 0.676 | | |
Total | 238 | 4.05 | 0.687 | | |
Table 8.
Leadership and organization type.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 3.569 | 5 | 0.714 | 1.529 | 0.182 |
Within Groups | 108.336 | 232 | 0.467 | | |
Total | 111.905 | 237 | | | |
| N | Mean | Std. Deviation | | |
Manufacturing Large | 45 | 4.03 | 0.733 | | |
Manufacturing Medium | 22 | 4.02 | 0.638 | | |
Manufacturing Small | 22 | 3.80 | 0.689 | | |
Services and Others Large | 73 | 4.12 | 0.651 | | |
Services and Others Medium | 49 | 4.18 | 0.716 | | |
Services and Others Small | 27 | 3.86 | 0.652 | | |
Total | 238 | 4.05 | 0.687 | | |
Table 9.
Strategy and organization age.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 2.906 | 2 | 1.453 | 2.633 | 0.074 |
Within Groups | 129.726 | 235 | 0.552 | | |
Total | 132.633 | 237 | | | |
| N | Mean | Std. Deviation | | |
Three to Five Years | 20 | 3.37 | 0.610 | | |
Six to Ten Years | 40 | 3.66 | 0.628 | | |
More than 10 Years | 178 | 3.76 | 0.779 | | |
Total | 238 | 3.71 | 0.748 | | |
Table 10.
Strategy and organization type.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 6.202 | 5 | 1.240 | 2.276 | 0.048 |
Within Groups | 126.431 | 232 | 0.545 | | |
Total | 132.633 | 237 | | | |
| N | Mean | Std. Deviation | | |
Manufacturing Large | 45 | 3.73 | 0.833 | | |
Manufacturing Medium | 22 | 3.63 | 0.543 | | |
Manufacturing Small | 22 | 3.56 | 0.772 | | |
Services and Others Large | 73 | 3.92 | 0.677 | | |
Services and Others Medium | 49 | 3.66 | 0.817 | | |
Services and Others Small | 27 | 3.42 | 0.682 | | |
Total | 238 | 3.71 | 0.748 | | |
Table 11.
Innovation and organization age.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 1.975 | 2 | 0.987 | 2.355 | 0.097 |
Within Groups | 98.530 | 235 | 0.419 | | |
Total | 100.505 | 237 | | | |
| N | Mean | Std. Deviation | | |
Three to Five Years | 20 | 3.58 | 0.684 | | |
Six to Ten Years | 40 | 3.83 | 0.610 | | |
More than 10 Years | 178 | 3.91 | 0.652 | | |
Total | 238 | 3.87 | 0.651 | | |
Table 12.
Innovation and organization type.
| Sum of Squares | df | Mean Square | F | Sig. |
Between Groups | 2.615 | 5 | 0.523 | 1.240 | 0.291 |
Within Groups | 97.889 | 232 | 0.422 | | |
Total | 100.505 | 237 | | | |
| N | Mean | Std. Deviation | | |
Manufacturing Large | 45 | 3.87 | 0.655 | | |
Manufacturing Medium | 22 | 3.89 | 0.559 | | |
Manufacturing Small | 22 | 3.81 | 0.708 | | |
Services and Others Large | 73 | 3.95 | 0.604 | | |
Services and Others Medium | 49 | 3.91 | 0.696 | | |
Services and Others Small | 27 | 3.60 | 0.689 | | |
Total | 238 | 3.87 | 0.651 | | |
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