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Aerospace
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3 August 2022

Design of Novel Laser Crosslink Systems Using Nanosatellites in Formation Flying: The VISION

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1
Astrodynamics and Control Laboratory, Department of Astronomy, Yonsei University, Seoul 03722, Korea
2
Telepix Co., Ltd., Busan 48058, Korea
3
Broadband Transmission Network Laboratory, School of Electrical and Electronic Engineering, Yonsei University, Seoul 03722, Korea
4
Korea Aerospace Research Institute, Daejeon 34133, Korea
This article belongs to the Special Issue Innovative Space Mission Analysis and Design (Volume II)

Abstract

With growth in data volume from space missions, interest in laser communications has increased, owing to their importance for high-speed data transfer in the commercial and defense fields, spaceborne remote sensing, and surveillance. Here, we propose a novel system for space-to-space laser communication, a very high-speed inter-satellite link system using an infrared optical terminal and nanosatellite (VISION), which is aimed at establishing and validating miniaturized laser crosslink systems and several space technologies using two 6U nanosatellites in formation flying. An optical link budget analysis is conducted to derive the signal-to-noise ratio requirements and allocate the system budget; the optical link margin should be greater than 10 dB to guarantee communication with practical limitations. The payload is a laser transceiver with a deployable space telescope to enhance the gain of the beam transmission and reception. Nanosatellites, including precise formation flying GNC systems, are designed and analyzed. The attitude control system ensures pointing and tracking errors within tens of arcsec, and they are equipped with a propulsion system that can change the inter-satellite distance rapidly and accurately. This novel concept of laser crosslink systems is expected to make a significant contribution to the future design and construction of high-speed space-to-space networks.

1. Introduction

Laser communication is a promising method for dealing with the recent growth in data volume from spaceborne platforms, achieving a super-high data rate that is faster than 1 Gbps. Laser communication systems enhance the size, weight, and power (SWaP) efficiency compared to traditional radio frequency (RF) systems at low cost []. With a wide spectral range and narrow beam feature, this system improves link security, reducing the potential risk from mutual interference, jamming, and signal interception from others. In addition, there are no regulatory constraints on licensing frequency bands, which is helpful in establishing a low Earth orbit (LEO) mega-constellation. The applications of laser communication include commercial and defense operations as well as high-speed data relay in remote sensing or surveillance systems []. Fundamental technologies for space-to-ground laser communication systems have been implemented and operated on-orbit, such as GOLD, LUCE, and LLCD []. By utilizing nanosatellite platforms, key technologies for space-to-space, termed crosslink or inter-satellite link (ISL), can be validated on-orbit at a low development cost. CubeSat Laser Infrared CrosslinK (CLICK-B/C) is a technology demonstration mission that uses two nanosatellites for a laser crosslink in the range of 25–500 km []. As a part of the NASA Optical Communication and Sensor Demonstration (OCSD) program, AeroCube-7B/C demonstrated a precise pointing system with miniaturized actuators and sensors for laser crosslinks []. Furthermore, the laser interconnect and networking communications system (LINCS)-A/B was developed to demonstrate laser communication technologies with a data rate of 5 Gbps at an inter-satellite distance of 2000 km []. Inter-satellite laser communication requires precise formation flying technologies, such as relative navigation and pointing maneuvers. Canadian Advanced Nanospace eXperiment-4&5 (CANX-4&5), developed by UTIAS/SFL, demonstrated autonomous formation flying technologies, including relative navigation and positioning maneuvers []. Gomspace eXperiment-4A&B (GomX-4A&B), led by GomSpace, demonstrated RF crosslink technology and implemented orbit maneuvers by changing the inter-satellite distances using a cold-gas propulsion system []. Yonsei University has developed CubeSat Astronomy by NASA and Yonsei using Virtual ALignment-eXperiment/Coronagraph (CANYVAL-X/C) to study the core technologies of a virtual space telescope based on autonomous formation flying [].
To implement the laser crosslink and demonstrate several space technologies, we propose the very high-speed inter-satellite link system using infrared optical terminal and nanosatellite (VISION) mission. This study is aimed at establishing and validating high-speed and miniaturized laser crosslink systems using two 6U nanosatellites in formation flying, termed as Altair and Vega. The final goal is to achieve a data rate of 1 Gbps with a coded bit error rate (BER) of less than 1 × 10−9 at an inter-satellite distance of 1000 km. Figure 1 presents a conceptual illustration of the VISION mission. The total system has half the mass and size of the LINCS system [], with similar performances for the laser crosslink. The mission payload of the laser communication terminal (LCT) is equipped with deployable segmented front-end optics (FEO), which enhances the gain of beam transmission and reception relevant to a large aperture. The proposed deployable optics can be applied to high-resolution Earth observation payloads with miniaturization and mass reduction. For a laser crosslink, a pointing, acquisition, and tracking (PAT) system is required. The proposed systems are applied to a monostatic architecture that shares the beam path for communication and PAT with a single aperture. This scheme can mitigate a steady-state pointing error with closed-loop feedback based on a fast-steering mechanism (FSM), reducing the residual line-of-sight (LOS) jitter to less than 1 μrad. The LCT is integrated with a 6U nanosatellite bus, which has a precise pointing system for LOS alignment during laser crosslinking. To generate an accurate target LOS vector, a relative navigation algorithm using both GPS L1 and GPS L2 signals has been designed to mitigate ionospheric delay effects for a long baseline. The two satellites are equipped with a propulsion system for rapid and accurate orbit maneuvers to adjust inter-satellite distances.
Figure 1. Conceptual illustration of the VISION mission. The proposed system can transfer large-sized image data and will be applied to construct a high-speed data relay system in future.
The contributions of this study are as follows. First, a novel system architecture for future laser crosslinks is proposed. In the last ten years, the key technologies of laser communication systems have been developed and validated by on-orbit missions, adopting large-sized satellite platforms with additional beam-pointing and tracking systems such as gimbal mechanisms []. The proposed systems share beam paths for communication and PAT with a single aperture. As the PAT is only assisted by the nanosatellite bus, the systems require precise feedback control combined with bus attitude and FSM operations. This challenging architecture can significantly reduce the steady-state errors of beam paths between communication and tracking, not only by reducing the system size but also by enhancing communication performance.
Second, the design processes of a practical laser crosslink mission and related systems are outlined. The system budgets were allocated from the optical link budget design and analysis, including on-orbit noise estimations such as incident sunlight and thermal effects on the detectors. The handover process of the crosslink, applying a monostatic architecture, was designed for link access and maintenance. In addition, considering new technologies for space optics, such as FEO, it is important to evaluate the communication performance based on the optical link budget. The on-orbit operation scenario includes laser crosslink tests with various inter-satellite distances []. Unlike other systems utilizing nanosatellite platforms, the proposed systems include a propulsion system for rapidly and accurately changing the distances. Additionally, considering the long baseline, a relative navigation algorithm handling ionospheric delay was designed and analyzed. We adopted a standardized and commercial-off-the-shelf (COTS)-based platform, which would contribute to the agile construction and maintenance of LEO mega-constellations for global networks in the future.
Finally, fundamental technologies for advanced space-optical systems are proposed. In particular, a deployable space telescope (DST) is applied to the FEO to improve the optical link performance with a large aperture, which is up to 10 times wider than that of other systems. The optics are composed of three segmented reflectors for the primary mirror and a boom mechanism for the secondary mirror. This deployable optics technology can be applied to Earth observation missions for super-high-resolution images using Cube-/nanosatellite platforms, significantly reducing their size and mass []. Furthermore, miniaturized back-end optics were designed utilizing COTS-based optics and FSM, enabling rapid development. The integrated front-end and back-end optics design was optimized to increase the received signal power and enhance the SNR (signal-to-noise ratio) margin of the optical link channel.
The remainder of this paper is organized as follows. Section 2 describes the laser crosslink mission in detail, including the requirements and concept of operations. Section 3 covers the nanosatellite system design specifications for the laser crosslink, as well as the optical link budget analysis for each scenario. Section 4 and Section 5 describe the design and analysis of payload and bus systems, respectively. Finally, Section 6 summarizes the study and presents concluding remarks.

5. Formation Flying Nanosatellite Bus

5.1. Bus Architecture

Figure 14 shows the configurations and body reference coordinates of the nanosatellites. Although both satellites have the same architecture, their star tracker aperture and GNSS antenna are located opposite to each other to obtain visibility over the mission operations. The integrated attitude determination and control subsystem (ADCS) is a single box containing attitude actuators and sensors with its own processor for algorithm execution. Three sun sensors were attached to acquire the sun vector from each state. The designed bus structure provides space for safely mounting the laser crosslink payload, which includes a deployable space telescope. The two deployable solar panels generate electrical power to maintain the battery state of charge (SOC) over 50%, even at the end of the lifetime (EOL). Furthermore, the panels act as baffles by preventing direct sunlight on the payload optics during mission operations.
Figure 14. Configurations and body reference frame coordinates of nanosatellites: (a) stowed and deployed exterior configurations of the Altair and Vega; (b) interior configurations of the Vega. The body reference coordinates of both satellites are assigned, considering the optical axis (+Y) and antenna boresight (+Z). The GNSS antenna and star tracker aperture heads are opposite each other.
The electrical interfaces for the power supply and data communication are shown in Figure 15. Two deployable solar panels and one body-mounted panel are connected with buck-boost converters on the power conditioning and distribution unit (PCDU) for battery charging. The PCDU manages the power supply for each component with latch-up protection to avoid damage from current or voltage during the mission lifetime. Before the on-orbit operation, dual kill switch mechanisms deactivate the PCDU and battery to prevent battery discharge. By applying two-wire bus interfaces, such as CAN and I2C, the wiring is significantly reduced compared to serial interfaces. To mitigate the susceptibility to bus faults of I2C interfaces, they are applied only to internal or back-up communication interfaces, including a redundancy system []. The X-band radio also provides a high-speed communication interface for future applications.
Figure 15. Diagram of the electrical interface for the nanosatellite bus. Except the primary OBC and redundancy systems, all power supplies are switchable with latch-up protections. Data communications are mainly implemented by CAN bus.
For the LCT, an unregulated battery bus voltage is provided as the main power and a 3.3 V channel is used to control the device by the primary OBC. Through the SPI interface, the LCT provides an AOA for PAT implementation. Moreover, a GNSS receiver is connected so that the interfaces can synchronize with each other using the GPS clock.

5.2. Subsystems Design

As in the aforementioned bus architecture, bus subsystems are designed by applying the COTS products to establish precise formation flying. The details of each bus subsystem are as follows.

5.2.1. Guidance, Navigation, and Control Subsystem (GNC)

The GNC subsystem is composed of integrated actuators and sensors for attitude determination and control and a propulsion system for orbit maneuvers. The GNC algorithm for formation flying, similar to relative navigation, is computed using the primary host OBC. The attitude determination and control for the pointing maneuver are executed by the integrated module called the XACT-50, manufactured by Blue Canyon Technologies (BCT), which ensures the most precise pointing performance on the nanosatellite platform.
Figure 16 shows a diagram of the formation flying architecture of the VISION system. Three coarse sun sensor (CSS) arrays are attached to acquire the sun vector. Arcsecond-level attitude determination can be achieved using a star tracker and MEMS gyro. While conducting the laser crosslink, the LCT provides the AOA to the host OBC every 10 Hz and the bus corrects the LOS error every 1 Hz. The 3-axis RWs are balanced and provide high momentum and torque capacities, having a low jitter characteristic with viscoelastic dampers []. As shown in Figure 17a, the FOU includes the region of the LOS errors yielded by the relative navigation, body pointing, and residual of FSM control. The body pointing, given the relative navigation and hardware performances, is evaluated as presented in Figure 17b,c. The body-pointing errors are smaller than 75 arcsec during the PAT sequence, and the beam spot can remain within the active area of the tracking sensors.
Figure 16. Diagram of the GNC architecture for formation flying. The host OBC commands the integrated attitude determination and control module for body pointing. During the PAT sequence, the LOS vector is yielded from the AOA and relative navigation, and the body pointing is executed faster than 1 Hz.
Figure 17. Diagrams and simulation results of the line-of-sight (LOS) errors for the PAT sequences: (a) LOS errors with uncertainties of relative navigation and body pointing can be corrected using angle-of-arrival (AOA) on tracking sensor (CAM); (b) body-pointing errors and angular velocity profiles in time-series; (c) body-pointing errors on a projected plane (body coordinated x-y).
The S-band transceiver and antenna are utilized to transfer the GPS L1 and L2 signals obtained by the GNSS receiver. The differential ionosphere makes usually negligible effects for a short baseline of a few kilometers. However, it is dependent on ionospheric conditions, and an ionospheric uncertainty can be corrected with a dual-frequency GPS receiver for a long baseline, which is greater than a few kilometers []. In addition, for precise relative position estimations, the algorithm based on DGPS corrects the delays induced by data acquisition, parsing, and RF crosslinks. Table 7 summarizes the results for each orbit scenario. Relative navigation achieves submeter-level estimation performance.
Table 7. Simulation results of the relative navigation by inter-satellite distances.
In addition, the propulsion system is utilized for orbit maneuvers. The propulsion system has four MEMS nozzles that provide a maximum thrust of 1 mN along the z-axis for each nozzle. It is a cold-gas type which can vaporize the n-butane by heating the titanium-based tank and nozzles. In addition, continuous thrust is enabled with a pulse width of 10 ms. As presented in Table 8, the total accumulated propellant over the orbit scenario is approximately 5.13 m/s, which is less than the available propellant budget. The remaining propellant is sufficient for reentry maneuvers, following the “25-year rule”.
Table 8. Propellant budget for each orbit maneuver scenario.

5.2.2. Electrical Power Subsystem (EPS)

The satellites have two deployable and one body-mounted solar panels integrated with highly efficient multiple-junction GaAs cells. They are connected to buck-boost regulators, which guarantee a DC-to-DC conversion efficiency of 90%. The orbit average power generation was up to 21.9 W. The battery pack selected was 4S-2P lithium-ion cells with a capacity of 77 Wh capacity with 14.8 V as a nominal voltage. Table 9 summarizes the electrical power budget analyses for the operation scenarios. For the analysis, the maximum eclipse duration was applied over the mission’s lifetime. With duty-cycled operation, the average power consumption was calculated. Given the DC-to-DC conversion efficiency of the regulators, the DOD for each mode was smaller than 20% according to the system requirements.
Table 9. Electrical power budget for each operation mode.

5.2.3. Communication Subsystem (COMS)

Transceivers for each band are based on software-defined radio (SDR), which simply changes its RF features in orbit. Figure 18 shows the frequency, data rate, and modulations for each RF application. Most communications are established in the UHF and S-bands. In particular, the S-band transceiver includes two modems in one unit for either the telemetry and telecommand (TMTC) or the crosslink (inter-satellite link, ISL), saving internal space and power consumption. UHF communication was adopted for early orbit operations and back-up communication for contingencies. Finally, X-band communication is available for future applications but is not currently utilized. The RF link budget analysis was conducted to ensure link availability in orbit, as summarized in Table 10. For both UHF- and S-band communications, the link budget should be higher than 6 dB; for the X-band, it should be higher than 4 dB. By applying the specifications of each device, the link budget meets the requirements of data rate and modulations; an S-band crosslink would be available in the range of 1000 km.
Figure 18. Configurations of the RF communication subsystem.
Table 10. RF communication link budget for each communication module.

5.2.4. Command and Data-Handling Subsystem (CDHS)

The OBC has the following capabilities and features: low power consumption within 0.5 W, 400 MHz clock speed with the ARM cortex A5, embedded RT-patched Linux OS, and docking for the GNSS receiver, which supports multiple channels for parallel interfaces such as CAN-bus and I2C. The FSW is based on the core flight system (cFS) developed by NASA to be used as the main platform for the FSW. Thus, the FSW has a simplified architecture and is robust, providing multitasking, such as the computation of the formation flying GNC algorithms. With the basic functions in the cFS, the software bus (SB) provides an interface between each module, enhancing the robustness of the FSW and reducing the development cost. In addition, the back-up OBC integrated with the UHF transceiver was adopted to handle on-orbit contingencies, acting as a hardware watchdog timer. The FSW architecture and the configurations of the two computers are shown in Figure 19.
Figure 19. Diagrams and configurations of the flight software architecture and on-board computer: (a) the primary on-board computer and the cFS-based flight software architecture. Each application is managed on the software message bus; (b) the back-up on-board computer and the flight software handover procedure. The primary OBC sends a wakeup to the EPS watchdog timer every 1 sec, and then, the response interrupts the backup OBC. Through CAN and I2C communications, two OBCs check status each other, and the recovery and isolation are conducted by handling power switches.

5.2.5. Structure and Mechanism Subsystem (SMS)

The structural parts, including the frame and hinge mechanisms, are made of aluminum 6061 alloy. The surfaces of these parts are anodized to prevent cold welding between the CubeSat deployers. Considering the payload integration, the frame design has a skeleton configuration with a high degree of freedom during the assembly process. Given the internal space, as depicted in Figure 14b, the avionics are assembled by functions; for instance, the stacked boards for CDHS and COMS are located on the +Y-axis, and the integrated ADCS module was adopted. By conducting a launch environment simulation with NX10.0 NASTRAN, the first mode frequency (f0) with the stowed configuration during the launch phase was analyzed above 80 Hz, above the recommended value to avoid resonance with a launch vehicle.

5.2.6. Thermal Control Subsystem (TCS)

Passive thermal control was applied to each satellite using an anodized aluminum frame and a black-colored FR-4 PCB. The battery board includes heaters for heat dissipation, which maintain the temperature of the battery cells above 0 °C. The on-orbit thermal transient simulation was conducted using an NX10.0 Space Thermal System. Figure 20 shows the exterior temperature contours for the hottest and coldest cases with seasonal eclipse variations. The temperature ranges summarized in Table 11 are within the operating temperature range, which have thermal margins above 10 °C, whereas the deactivated components are within the survival temperature.
Figure 20. Exterior temperature contours of on-orbit thermal analysis for worst hottest and coldest case. The worst hottest case is for maximum solar flux and internal heat loads. The worst coldest case is for minimum solar flux and internal heat loads: (a) solar irradiance conditions for the summer season which have eclipse periods; (b) solar irradiance conditions without eclipse periods.
Table 11. Summary of thermal analysis results for worst hottest and coldest cases.

6. Conclusions

This study proposed design schemes for novel laser crosslink systems with a 6U nanosatellite platform, including formation flying mission scenarios and system design specifications. The aim of the VISION mission is to establish a miniaturized laser crosslink with a 1 Gbps level of super-high-speed data transfer at an inter-satellite distance of 1000 km. Additionally, several space technologies, such as deployable space telescopes, were proposed for future applications. The laser crosslink mission scenarios were presented in detail from link access to maintenance. An optical link budget analysis was conducted to evaluate system performance. The main contribution of this study is the advancement of spaceborne laser communication systems. The nanosatellites in formation flying and laser crosslink payloads were designed to meet the system requirements under practical limitations utilizing commercial off-the shelf products, which would reduce the cost and effort of system performance evaluation and on-ground verification. In addition, fundamental technologies for space optics were proposed for the sensing of remote areas with super-high resolution. Moreover, owing to their precise formation flying technologies, including orbit maneuvering capabilities, the proposed nanosatellite systems can be utilized as platforms for mega-constellation applications.
These preliminary systems are under development in accordance with the Engineering and Qualification Model (EQM) philosophy. A prototype of the payload was developed. The prototype is expected to demonstrate the on-orbit performance of laser crosslink and PAT using a far-field hardware testbed which can emulate disturbances such as pointing errors and jitter. In addition, the electrical testbed (ETB) of the bus was constructed to test the electrical interfaces among components. An end-to-end (ETE) testing with the FSW is being planned for this year.

Author Contributions

Conceptualization, G.-N.K., S.S., J.-Y.C., S.-K.H. and S.-Y.P.; methodology, G.-N.K., S.S., J.-Y.C. and S.-K.H.; software, G.-N.K., J.-Y.C., Y.-E.K., S.C., J.L., S.L. and H.-G.R.; validation, G.-N.K., J.-Y.C., S.K., Y.-E.K., S.C., J.L. and H.-G.R.; formal analysis, G.-N.K., J.-Y.C., S.K., Y.-E.K., S.C. and J.L.; investigation, G.-N.K., S.S. and J.-Y.C.; resources: G.-N.K., S.S., J.-Y.C., S.-K.H. and S.-Y.P.; data curation, G.-N.K., S.S. and J.-Y.C.; writing—original draft preparation, G.-N.K.; writing—review and editing, G.-N.K., S.S., J.-Y.C. and S.-Y.P.; visualization, G.-N.K., S.S. and S.K.; supervision, S.-Y.P.; project administration, S.-Y.P.; funding acquisition, S.-Y.P. All authors have read and agreed to the published version of the manuscript.

Funding

This research was supported by the Challengeable Future Defense Technology Research and Development Program (912908601) of the Agency for Defense Development, 2020.

Institutional Review Board Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest. The funding sponsors had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript; or in the decision to publish the results.

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