1. Introduction
Solid-fuel scramjets offer a compelling combination of advantages: high specific impulse, high thrust-to-weight ratio, simple and compact design, rapid response, high reliability, and maneuverability [
1,
2,
3]. These unique advantages make them highly attractive for a wide range of hypersonic propulsion applications, particularly in weapon systems. The allure of these capabilities was further bolstered by the successful concept demonstration in the 1980s by Witt et al. [
4], which subsequently ignited extensive and meticulous research efforts in this field [
5,
6].
As a pivotal component of solid-fuel scramjet engines, the hypersonic inlet plays a critical role. It ensures the downstream combustion chamber receives a stable, high-quality, and combustion-ready airflow [
7]. Notably, successful restart remains a critical design challenge for hypersonic inlets. Restart refers to the ability of the inlet to recover flow and maintain normal operation after temporary interruption or disturbance. The Mach number of the inlet entering the started condition from the unstarted condition, that is, the starting Mach number, represents its starting performance, which directly affects the normal operation of the engine and even the aircraft [
8,
9]. As the operating range of the inlet widens, the selection of the internal contraction ratio faces an intrinsic conflict between the requirement for high compression efficiency and flow capture capability and the requirement for good starting capability [
10,
11,
12]. To address this issue, numerous researchers have conducted extensive studies, primarily focusing on variable geometry designs and flow control techniques. However, the introduction of adjustment mechanisms poses challenges in control, connection, and sealing, resulting in increased weight and decreased reliability [
13,
14,
15]. Therefore, for solid-fuel scramjet engines, the preferred propulsion system for weapons—simpler inlet designs that avoid variable geometry structures—is recommended.
Numerous studies have demonstrated that the shockwave/boundary layer interaction is the key limiting factor of the starting capability of inlets. Therefore, many researchers have proposed the use of boundary layer suction as a simple and effective method [
16,
17,
18]. Schulte et al. [
19] conducted experimental studies and found that suctioning the boundary layer can effectively reduce the size of the separation region within the inlet, significantly improving the starting performance. Syberg et al. [
20] provided specific steps for controlling the development of the boundary layer and identified that the bleed system is most effective when positioned at locations with high adverse pressure gradients. Fujimoto et al. [
21] demonstrated that the bleed at the internal compression section can effectively improve the inlet’s starting performance and reduce shockwave/boundary layer interactions. Hamed et al. [
22] studied the detailed effects of the bleed slot wave system on internal flow. Zhang [
23] investigated different shock arrangements of a high internal compression ratio inlet and achieved a low Mach number restart with a 3% bleed loss. These widely used slots or holes are placed facing the incoming flow direction, and such designs face the problem of excessive flow loss after inlet restart, leading to reduced engine thrust and increased spillage drag. Jin et al. [
24] proposed a promising reverse bleed slot scheme for traditional two-dimensional three-wedge inlets, where the bleed slot is placed facing away from the incoming flow, significantly reducing the spillage flow after restart. However, their calculation method for the reverse bleed slot area is the same as that for conventional forward bleed slots, determined from the Kantrowitz criterion [
19,
25] along the incoming flow direction, resulting in an oversized slot. Additionally, the selection of the reverse bleed slot’s location is mainly based on the reflection point of the lip shock at low Mach numbers, which is not satisfactory. In general, there is a lack of comprehensive understanding of the mechanism of the reverse bleed slot’s aerodynamic function, and the selection of design parameters relies mainly on parametric studies without sufficient theoretical guidance.
Traditional axisymmetric inlets generate compression from oblique shocks of multi-stage cones [
26,
27,
28], and they suffer from excessive external compression length and significant performance degradation at off-design points. To address these issues, in recent years, Zhang et al. [
29,
30,
31] proposed a curved centrebody shock compression method with good results. Therefore, building on the aforementioned research, this study proposes a novel design methodology for a curved axisymmetric hypersonic inlet with a reverse bleed slot in the solid-fuel scramjet. The approach is based on a Mach number-controllable curved surface compression axisymmetric inlet and combines the Kantrowitz criterion with the inlet’s flow field characteristics. The objective is to further improve the starting performance while minimizing flow losses and maintaining compression efficiency. By conducting numerical simulations and design parameter studies, such as the position, number, area, and angle of the reverse bleed slot, their impact on the inlet’s performance is evaluated. This analysis aims to reveal the aerodynamic control mechanism of the reverse bleed slot and provide valuable theoretical guidance for the optimal design of reverse bleed systems in hypersonic inlets.
3. Design Method of Reverse Bleed Slot
Due to the reference inlet’s large internal contraction ratio, the starting Mach number is very high without employing any auxiliary measures. Previous research has demonstrated that forward bleed slots can reduce the starting Mach number, but they lead to excessive spillage after restart. To address this challenge of balancing starting Mach number and post-start spillage, this study proposes a novel design approach for reverse bleed slots based on the Kantrowitz criterion and the flow characteristics of the inlet. The specific design steps are outlined as follows:
Step 1: Divide the internal compression section of the reference inlet into “start region” and “non-start region” based on the Kantrowitz criterion.
Van Wie et al. [
40] demonstrated a correlation between the starting Mach number and the internal contraction ratio, which aligns with the Kantrowitz criterion. The Kantrowitz criterion assumes a normal shock at the entrance of the internal compression section and calculates the isentropic flow area ratio based on choked flow conditions. For ideal gases, the Kantrowitz criterion is expressed by the following equation [
25]:
where
RcK is the maximum internal contraction ratio,
A1 and
Ma1 represent the area and Mach number at the entrance of the internal compression section,
AthK represents the corresponding throat area, and
γ is the specific heat ratio. According to the equation, as long as the actual physical throat area
Ath is greater than or equal to
AthK, the normal shock at the intake will be ingested, and the inlet will start.
Due to the scramjet engine’s operating range, a starting Mach number (
Mas) of 3.5 is targeted for the inlet. However, as described earlier, the reference inlet cannot achieve restart at this Mach number. To optimize the design of bleed slots for improving starting characteristics, it is crucial to analyze the started inlet (
Figure 12). The average Mach number (
Mai) at each cross-section of the internal compression section is used. By substituting
Mai for
Ma1 in Equation (3), we can determine the maximum allowable internal contraction ratio (
RcK) at each section. This information about
RcK plays a vital role in defining limitations or influencing the effectiveness of bleed slot placement within the inlet. Equation (4) defines the internal contraction ratio (
Rc) at each cross-section. This value helps identify two regions within the internal compression section: the non-start region and the start region. Locations with
Rc exceeding
RcK belong to the non-start region, while those with lower
Rc fall within the start region. The bisection method, a numerical technique for finding boundaries, is applied from the
A1 cross-section to efficiently determine the interface position (
x/L) between these two regions. As illustrated in
Figure 13, the interface is located at
x/L = 0.831.
where
Ai represents any cross-section area of the internal compression section, and
Ath represents the throat area.
Step 2: Determine the location of the slots in the non-start region (x/L = 0.755–0.831) based on the flow characteristics during the restart process of the reference inlet.
The high starting Mach number of the reference inlet (up to 4.8) is attributed to a large separation bubble near the centerbody in the unstarted flow (
Figure 11). This bubble acts as an ‘aerodynamic throat’ hindering restart. Eliminating it is critical. The non-start region identified earlier (
x/L = 0.755–0.831) coincides with the area where the separation bubble is most prominent at low Mach numbers (
Figure 11a,b). Therefore, the first bleed slot (Slot1) is placed at
x/L = 0.755 to directly address this initial separation, as shown in
Figure 13. As the separation bubble spans a wide axial range, a second bleed slot (Slot2) is positioned within its middle region (
x/L = 0.782) to further reduce its size. Finally, since the separation bubble shrinks and moves backward with increasing freestream Mach number (
Figure 11c), a third bleed slot (Slot3) is placed at its predicted tail location (
x/L = 0.817). This strategic placement, informed by the restart analysis, aims to significantly reduce or potentially eliminate the separation bubble, thereby improving the inlet’s starting capability.
Step 3: Determine slot area from downstream using the Kantrowitz criterion.
After fixing the bleed slot locations (
Figure 13), the corresponding Mach number (
Mai) at each section is obtained from the reference inlet’s started flow field at
Ma3.5 (
Figure 12). This information is used in Equation (3) to determine the maximum allowable internal contraction ratio (
RcK) for restart at each section. Within the non-start region, the actual internal contraction ratio (
Rc) is higher than the allowable value
RcK, as shown in
Table 5. This indicates insufficient flow passage for restart. Introducing bleed slots effectively increases the throat area (acts like a bypass), lowering the actual contraction ratio (
Rc). When
Rc drops to the allowable value (
RcK), the inlet can achieve restart.
Traditionally, the Kantrowitz criterion (Equation (5)) is used to calculate the total bleed slot area (
Act) for each slot independently based on upstream conditions. However, in practice, a normal shock forms ahead of the first slot. This means that all three slots might be operational during restart. Consequently, the traditional method overestimates the total bleed slot area by simply adding the areas of each individual slot (
Act1 +
Act2 +
Act3). This is because it does not account for the combined effect of all slots acting together. To address this overestimation, this study proposes calculating the actual slot area (
Ac) for each bleed slot in the reverse direction, as shown in
Figure 14, starting from the last slot (Slot3), as shown in Equation (6). This considers the cumulative effect of all downstream slots. Finally, Equation (7) is used to determine the slot width (
dc), which is the distance between the opposing walls of the slot. The specific slot width values are provided in
Table 5. Overall, this approach aims to optimize the bleed slot area by accounting for the interaction between multiple slots and the presence of the normal shockwave, ultimately reducing bleed loss.
where
C is the circumference at the location of each bleed slot.
Step 4: Obtain the optimal reverse slot angle through numerical simulations.
The text introduces the bleed slot angle (
θ), as shown in
Figure 14. It differentiates between conventional forward slots (
θ ≤ 90°) and the reverse slots being used here (
θ > 90°). The slot angle significantly impacts the inlet’s starting Mach number and bleed amount after restart. While there is no clear theoretical guideline for selecting this angle, some qualitative principles can be derived. Based on the reference inlet’s restart process (
Figure 11a–c), the airflow near the centerbody within the separation bubble moves in the opposite direction compared to the main airflow. It is expected that reverse bleed slots (
θ > 90°) will be more effective in eliminating this separation bubble compared to forward slots. While the angles of the three bleed slots could be different based on specific flow characteristics, this study assumes they are all equal (
θ1 =
θ2 =
θ3) for simplicity. The slot depth (
Hs) also influences performance. Here, a fixed depth of
Hc1 =
Hc2 =
Hc3 = 20 mm is chosen, considering the centerbody thickness. The following section will use detailed numerical simulations to determine the optimal reverse bleed slot angle. Overall, this step emphasizes the importance of the bleed slot angle and the need for numerical simulations to find the optimal value for maximizing effectiveness in eliminating the separation bubble and improving starting performance.
Step 5: Evaluate and improve the reverse bleed slots based on numerical results.
Once the bleed slots are incorporated into the design, numerical simulations are conducted to assess the inlet’s performance in terms of starting Mach number, overflow, and overall performance. If the initial design with the chosen bleed slot parameters does not achieve the desired performance, the process enters an iterative stage. Here, the design parameters are adjusted based on the insights gained from analyzing the flow field structure within the bleed slots using the simulation results. The process of evaluating performance, analyzing flow fields, and adjusting design parameters is repeated until the desired performance requirements are met. This iterative approach ensures the bleed slot design is optimized for the specific scramjet inlet application. Overall, step 5 emphasizes the importance of using numerical simulations to evaluate and refine the bleed slot design for optimal performance.