Three-Phase Five-Level Cascade Quasi-Switched Boost Inverter

Abstract

This paper presents a three-phase cascaded five-level H-bridge quasi-switched boost inverter (CHB-qSBI). The merits of the CHB-qSBI are as follows: single-stage conversion, shoot-through immunity, buck-boost voltage, and reduced passive components. Furthermore, a PWM control method is applied to the CHB-qSBI topology to improve the modulation index. The voltage stress across power semiconductor devices and the capacitor are significantly lower using improved pulse-width modulation (PWM) control. Additionally, by controlling individual shoot-through duty cycle, the DC-link voltage of each module can achieve the same values. As a result, the imbalance problem of the DC-link voltage can be solved. A detailed analysis and operating principle with the modulation scheme and comprehensive comparison for the CHB-qSBI are illustrated. The experimental and simulation results are presented to validate the operating principle of the three-phase CHB-qSBI.

1. Introduction

Nowadays, multilevel inverters are attractive for high power high voltage applications due to their well-known properties. The benefits of the multilevel power inverter topologies are as follows: improved output waveforms, low electromagnetic interference (EMI), and small filter size [1,2,3]. Neutral point clamped (NPC), flying capacitors, and cascaded H-bridge (CHB) inverters [4,5,6,7,8,9,10,11,12,13,14] are three basic multilevel inverter structures. Among these structures, the CHB structures [9,10,11,12,13,14] have unique merits: higher output voltage, flexibility, and power levels. Furthermore, the CHB inverter can achieve high reliability with modular configuration. The output voltage of each phase in the CHB inverter is achieved by the sum of each output voltage. The CHB structure has some merits in using cascading more H-bridge modules and independent sources. Besides that, the output voltage of the CHB inverter has a high number of levels and reaches medium voltage which results in removing the boost transformer and dropping the size of the output filter. In [14], the low-frequency transformers were used to cascade the H-bridge circuit with a single DC source, but the size of the cascaded system is increased because of using low-frequency transformers.

However, the traditional CHB inverter [9,10,11,12,13,14] is a buck DC–AC power conversion. In addition, both power switches in the same branch cannot be turned on at the same time. To overcome the limitation of the traditional CHB inverters, the CHB quasi-Z-source inverters (CHB-qZSI) were discussed in [15,16,17]. A battery-energy-stored CHB-qZSI-based photovoltaic power generation system was presented in [18]. To enhance the performance of the three-phase five-level CHB-qZSI for grid-connected applications, an innovative modulation technique was introduced in [19] for the voltage stress reduction. A fault-tolerant strategy for the three-phase CHB-qZSI was presented in [20]. In the CHB-qZSI, each module of the three-phase CHB-qZSI topology uses two inductors and two capacitors. As a result, the size, weight, and cost of the cascaded system are increased significantly when the number of output voltage levels is increased. The quasi-switched boost inverter (qSBI) topology had been introduced in [21] to replace the qZSI because it has the same feature as buck-boost voltage and high reliability with shoot-through (ST) immunity. A detailed comparison between qZSI and qSBI topology was discussed in [22]. The comparison results in [22] show that the qSBI topology uses one less capacitor and one less inductor; higher boost factor with the same parasitic effect; lower current rating on switches and diodes; and higher efficiency when compared to qZSI topology. However, with a simple boost control method, the modulation index is low when a voltage gain is required. To improve the modulation index, a novel pulse-width modulation (PWM) scheme for qSBI was proposed in [23]. The single-phase grid-connected CHB-qSBI was discussed in [24]. In CHB-qSBI [24], each module of the CHB-qSBI topology only uses one inductor and one capacitor. A three-phase CHB-qSBI has been proposed in [25] with only some simulation results. Besides that, with using a simple boost method, the CHB-qSBI in [24,25] must use a small modulation index to be able to achieve a high voltage gain. Consequently, the voltage stress across power semiconductor devices and capacitor is high.

To explore more features of the three-phase CHB-qSBI, this paper presents the operating theories, circuit analysis, and experimental verification of the three-phase CHB-qSBI in detail. Furthermore, a PWM control method in [23] is applied to the CHB-qSBI topology to improve the modulation index. The stress voltage across power semiconductor devices and the capacitor is significantly dropped in comparison to CHB-qSBI with using conventional PWM control. To solve the imbalance problem of the DC-link voltage, ST duty cycle of each module is controlled individually. As a result, the DC-link voltage of each module can obtain the same values. The simulation and experimental results are provided to validate the operating principle of the three-phase CHB-qSBI under improved PWM method.

2. Conventional Three-Phase CHB Inverter Topologies

Figure 1 illustrates the traditional three-phase five-level CHB inverter. Two H-bridge circuits were used in each phase to generate a five-level output voltage. Each H-bridge module was connected to the isolated DC voltage source. In the conventional CHB inverter, both upper and lower switches of the H-bridge leg cannot be switched on at the same time. The dead-time between upper and lower switches should be employed to avoid the ST phenomenon in the H-bridge circuit.

Figure 2 presents the three-phase CHB-qZSI topology, where each quasi-Z-source network module used two pair of inductor and capacitor. By adding the ST time interval to the H-bridge switches, the DC-link voltage of each H-bridge module in the CHB-qZSI was boosted to a higher value than the DC source voltage. The CHB-qZSI has the buck-boost voltage function, single-stage conversion, and ST immunity.

3. Three-Phase CHB-qSBI

The three-phase CHB-qSBI topology is indicated in Figure 3. Similar to conventional CHB inverter topology, each phase of the CHB-qSBI consists of two qSBI modules. The proposed cascaded system consists of six qSBI modules, three filter inductors, six separate DC sources, and a three-phase load. Compared to the conventional CHB module, a qSBI module includes one capacitor, one inductor, two diodes, and one active switch is added.

3.1. Operating Principle

As an example, the module 1 in the introduced system is used to analyze the circuit. As shown in Figure 4, there were three operating states: the non-shoot-through (NST) 1 state, the NST 2 state, and the shoot-through (ST) state.

In NST 1 state as shown in Figure 4a, switch S₀ is switched on. During this state, diode D_a1 conducts while diode D_b1 is blocked. As a result, the capacitor is discharged while the inductor stores energy. The time interval in this state is (0.5 − D₁/2).T, where D₁ is the duty cycle of each cycle of module 1; T is a switching period. We obtain:

$$\{\begin{array}{l}{L}_1\frac{d{i}_{L1}}{dt}=V_{dc1}\\ C_1\frac{d{v}_{C1}}{dt}=-I_{PN1},\end{array}$$

(1)

where I_PN1 is the equivalent DC-link current at load side.

In ST state as shown in Figure 4b, both 4 switches on the H-bridge circuit and switch S₀ are switched on at the same time. During this state, two diodes D_a1 and D_b1 are blocked. As a result, the capacitor is discharged, while the inductor stores energy. The time interval in this state is D₁.T. We obtain:

$$\{\begin{array}{l}{L}_1\frac{d{i}_{L1}}{dt}=V_{dc1}+V_{c1}\\ C_1\frac{d{v}_{C1}}{dt}=-I_{in},\end{array}$$

(2)

where I_in is the average value of the input current (inductor current).

In NST 2 state as shown in Figure 4c, switch S₀ is switched off and the inverter has two active states and two zero states of the inverter main circuit for single-phase topology. During the NST state, D_a1 and D_b1 are turned on. As a result, the capacitor is charged from V_dc1, while the inductor transfers energy from the DC voltage source to the main circuit. The time interval in this state is (0.5 − D₁/2).T. We obtain:

$$\{\begin{array}{l}{L}_1\frac{d{i}_{L1}}{dt}=V_{dc1}-V_{c1}\\ C_1\frac{d{v}_{C1}}{dt}=I_{in}-I_{PN1}.\end{array}$$

(3)

Applying the volt-second balance and ampere-second balance principles to L and C in steady state, Equations (1), (2), and (3) yield:

$$\{\begin{array}{l}{V}_{c1}=\frac{2}{1-3D_1}{V}_{dc1}\\ I_{in}=\frac{2(1-D_{1)}}{1-3D_1}{I}_{PN1}.\end{array}$$

(4)

The peak value of DC-link voltage that crosses the inverter of module 1 can be expressed in the NST states as:

$$V_{PN1}=V_{c1}=\frac{2}{1-3D_1}{V}_{dc1}$$

(5)

3.2. Improved PWM Control for Three-Phase CHB-qSBI

A PWM technique for the single-phase qSBI to improve modulation index was presented in [23]. In this section, the PWM technique in [23] will be extended to the three-phase CHB-qSBI. The PWM strategy for the cascaded system for phase A with the modulation in Figure 4 is illustrated in Figure 5. For module 1, a fixed voltage V_SH1 was compared to the triangle waveform (dashed line) with double frequency and half of the amplitude of that of V_tri to generate the ST state in the inverter bridge. Besides that, a square pulse signal with the same frequency as the triangle waveform (dashed line) and 50% duty cycle was used to control the S₀ switch. Two control waveforms, V_control and −V_control, were compared to a triangle waveform, V_tri, to generate control signals for H-bridge switches. The additional switch S₀ signal was produced by comparing between the saw-tooth waveform, v_saw and V_SH1.

Table 1. A truth table of switching signal generation in module 1.

Compared Condition	Status of Switches
	S01A	S11A	S12A	S13A	S14A
VSH1 ≤ *vtri	1	1	1	1	1
VSH1 ≤ vsaw	1	-	-	-	-
VSH1 > vsaw	0	-	-	-	-
vcontrol > vtri	-	1	0	-	-
vcontrol ≤ vtri	-	0	1	-	-
−vcontrol > vtri	-	-	-	1	0
−vcontrol ≤ vtri	-	-	-	0	1

“-“: Undefinable state.

describes a truth table of the switching states of the switches in module 1. The switching status 0 and 1 in Table 1 represents the turning off and turning on of the switches, respectively.

The output voltage v_o1 of H-bridge module 1 has three levels: −V_PN1, 0, and V_PN1. For module 2, the high-frequency triangle waveform, V_tri, was shifted in 90° and the high-frequency triangle waveform *v_tri was shifted in 180° to generate the output voltage v_o2 of H-bridge module 2. The output voltage of the cascaded system is total v_o1 and v_o2. As a result, the 5-level output voltage of the proposed cascaded system was produced.

4. Comparison between Three-Phase CHB-qSBI under Improved PWM Method and Three-Phase CHB-qZSI

Table 2. Comparison between CHB-qSBI and CHB-qZSI.

Parameter		Three-Phase CHB-qZSI	Three-Phase CHB-qSBI
Number of inductors		12	6
Number of capacitors		12	6
Number of diodes		30	36
Number of switches		24	30
Capacitor voltage	VC1 = VC2	$\frac{1-D}{1-2D}{V}_{dc}$	$\frac{2}{1-3D}{V}_{dc}$
	VC3 = VC4	$\frac{D}{1-2D}{V}_{dc}$	NA
DC-Link voltage each module, VPN		$\frac{1}{1-2D}{V}_{dc}$	$\frac{2}{1-3D}{V}_{dc}$
Diodes voltage stresses, VD		$\frac{1}{1-2D}{V}_{dc}$	$\frac{2}{1-3D}{V}_{dc}$
Switches voltage stresses, VS		$\frac{1}{1-2D}{V}_{dc}$	$\frac{2}{1-3D}{V}_{dc}$
Voltage gain, G at each module		$\frac{M}{2M-1}$	$\frac{2M}{3M-2}$
ST immunity		Yes	Yes
Input current		Continuous	Continuous

compares the passive components, semiconductor devices, and the governing equations of the three-phase CHB-qSBI and the three-phase CHB-qZSI. From Table 2, the three-phase five-level CHB-qSBI uses six fewer capacitors, six fewer inductors, six more switches, and six more diodes. Although the three-phase CHB-qSBI reduces the number of passive components, it increases the number of active components. The three-phase CHB-qSBI under the improved PWM method uses a higher modulation index to produce the same voltage gain. Figure 6 compares the voltage stresses on diodes and switches of the CHB-qZSI and CHB-qSBI for the same voltage gain. As shown in Figure 6, the voltage stresses of the CHB-qSBI is lower than those of the CHB-qZSI. Consequently, the stress voltage across power semiconductor devices and the capacitor of the three-phase CHB-qSBI was significantly lower. Therefore, the weight, cost, and size of the three-phase CHB-qSBI under the improved PWM method were reduced in comparison with the three-phase CHB-qZSI topology.

5. Simulation and Experimental Verifications

5.1. Simulation Verification

To confirm the theoretical discussion of the three-phase CHB-qSBI in this paper, the software for power electronic named PSIM 9.1 was used to simulate the suggested inverter. The major parameters of the simulation are as follow: the output phase voltage is 220 Vrms with five-level; the AC side filter and load are 10 mH and 30 Ω, respectively; the inductor-capacitor and switching frequency for each module are 1 mH, 2200 µF, and 10 kHz. The list of parameters in the simulation is provided in

Table 3. Parameters for the three-phase CHB-qSBI inverter.

Parameter		Value
Output voltage		220 Vrms
Output frequency		50 Hz
Inductors		1 mH
Capacitors		2200 uF
Load	Inductor (Lf)	10 mH
	Resistor (R)	30 Ω
Switching frequency		10 KHz

. It is worth noting that the high valued DC electrolytic capacitors of 2200 µF were used in the simulation and experiment because the double-line-frequency ripple is not suppressed in the CHB-qSBI system. As analyzed in [16,22,26], the single-phase qSBI had a double-line-frequency ripple on the passive element at the DC side. The double-line-frequency ripple caused several problems related to efficiency, lifetime, cost, size, and reliability of the inverter system. To suppress the double-line-frequency ripple on quasi-switched boost network, a feedback controller for qSBI was introduced in [27].

The simulation results for the three-phase CHB-qSBI are noted in Figure 7 and Figure 8. In Figure 7, the input voltages of V_dc1 and V_dc2 were set the same value of 50 V. It is clear that both the capacitor voltages in all quasi-switched-boost networks were boosted to 195 V. The DC-link voltages were the square waveform and the peak DC-link voltages were equal to the capacitor voltages, as shown in Figure 7c. The DC-link voltage of two quasi-switched-boost modules was the same with the same ST duty cycle. The root mean square (RMS) value output voltage for each phase was 220 V. The peak output current in each phase was 10.3 A. The total harmonic distortion (THD) of the output phase current was 1.6%. Figure 7e shows the simulation results at the start-up process. The inrush currents have appeared in the inductors at the start-up owing to the existing passive elements in the quasi-switched-boost network. It can be seen in Figure 7a that the proposed three-phase CHB-qSBI operated in a stable state after 0.15 s. Figure 7e shows the simulation results when the load was changed from 30 Ω to 60 Ω at 0.4 s.

Next, the suggested inverter was tested with the unbalanced condition of the input voltage. The input voltage V_dc1 was 40 V, while V_dc2 was 50 V. In Figure 8, the simulation results for unbalanced input voltage have been shown. The capacitor voltage and the DC-link voltage are slightly different between the two quasi-switched-boost modules; this is a small insignificant difference in the steady state. Clearly, both of the capacitor voltages in all quasi-switched-boost parts were also boosted to 195 V. The DC-link voltages were the square waveform and the peak DC-link voltages were equal to the capacitor voltages, as shown in Figure 8c. The DC-link voltage of two quasi-switched-boost modules was the same with the same ST duty cycle. The RMS value of the output voltage for each phase was 220 V. The peak output current in each phase was 10.3 A. The THD of the output phase current was 1.7%. The suggested inverter can improve the unbalanced problems in comparison with the conventional CHB inverter.

5.2. Experimental Verifications

A scaled-down laboratory prototype of the three-phase CHB-qSBI inverter was built as shown in Figure 9. The microcontroller was DSP TMS320F28335. All switches were G40N120 IGBTs. The diodes were DSEI60-06A. The inductors, capacitors, and load parameters in the experiment were the same as the simulation. The switching frequency was 10 kHz. The RMS value of the output voltage for each phase was 110 V.

The experimental results were tested with the unbalanced input voltage condition. The input voltages V_dc1 and V_dc2 were 20 V and 25 V, respectively. The capacitor voltage and DC-link voltage were boosted to the same value of 92 V for all modules, shown in Figure 10a. The DC-link voltage of the two modules was kept on the same value by controlling the ST duty cycle even though the input voltage of the two modules was different. The output phase voltage, V_AN, had five levels: −180 V, −90 V, 0, 90 V, and 180 V, as shown in Figure 10b. The maximum output voltage had a lower value than the total voltage of DC-link voltages because of the voltage drop in the H-bridge circuit. The measured output phase voltage after the filter was 110.5 Vrms. The measured output current was 3.68 Arms, as shown in Figure 10e. The three-phase output voltage and harmonic spectrum of phase-A voltage are seen in Figure 10c,d. The THD of output voltage after the filter was 2.67%. The experimental results were consistent with the simulation.

The efficiency of the proposed inverter was measured at the unbalanced condition input voltage, V_dc1 = 20 V and V_dc2 = 25 V, as shown in Figure 11. The maximum efficiency of the inverter was 86.8% at the output power of 630 W. The efficiency of the inverter was not high because the selection of semiconductor devices in the experiment was not optimal.

6. Conclusions

The configuration three-phase CHB-qSBI is presented in this paper. The three-phase CHB-qSBI can buck-boost voltage with single-stage power conversion. Furthermore, the three-phase CHB-qSBI immunized the ST phenomenon. In comparison to the three-phase CHB-qZSI, the CHB-qSBI dropped a large number of inductors and capacitors. The DC-link voltage of each module can achieve the same values by controlling the ST duty cycle. The paper describes the circuit analysis, operating theories, and PWM strategy of the introduced topology. Simulation and experimental results prove the validity of the improved PWM strategy for controlling the three-phase CHB-qSBI. The three-phase CHB-qSBI can be applicable.