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Article

Unsupervised Learning of Energy States in Automated Storage Systems with Self-Organizing Maps

by
Manal Jammal
*,
Javier Parra Domínguez
*,
Laura Grande-Pérez
and
Fernando De la Prieta Pintado
Department of Informatics and Automatics, University of Salamanca, 37008 Salamanca, Spain
*
Authors to whom correspondence should be addressed.
Electronics 2025, 14(22), 4365; https://doi.org/10.3390/electronics14224365 (registering DOI)
Submission received: 29 September 2025 / Revised: 27 October 2025 / Accepted: 30 October 2025 / Published: 7 November 2025
(This article belongs to the Special Issue Feature Papers in Artificial Intelligence)

Abstract

Energy efficiency in industrial environments is subject to regulatory and economic constraints. Automated intralogistics systems, such as High Rack Storage Systems (HRSS), exhibit complex and dynamic energy patterns. This paper proposes an unsupervised learning approach that uses Self-Organizing Maps (SOMs) to characterize operational energy states from HRSS measurements (power, voltage, and position). After preprocessing, we train an SOM and apply Watershed segmentation to obtain a topological map of states, and we analyze state transitions with a Markov model to study persistence and switching behavior. The approach yields an interpretable taxonomy of energy use and highlights operating conditions associated with different efficiency levels, as well as central states that influence system behavior. While the study focuses on a single demonstrator, the results suggest that SOM can support explainable monitoring and analysis of industrial energy behavior and may help guide proactive energy-management decisions in Industry 4.0 settings.
Keywords: artificial intelligence; machine learning; Self-Organizing Maps; unsupervised learning; energy efficiency; autonomous systems artificial intelligence; machine learning; Self-Organizing Maps; unsupervised learning; energy efficiency; autonomous systems

Share and Cite

MDPI and ACS Style

Jammal, M.; Parra Domínguez, J.; Grande-Pérez, L.; De la Prieta Pintado, F. Unsupervised Learning of Energy States in Automated Storage Systems with Self-Organizing Maps. Electronics 2025, 14, 4365. https://doi.org/10.3390/electronics14224365

AMA Style

Jammal M, Parra Domínguez J, Grande-Pérez L, De la Prieta Pintado F. Unsupervised Learning of Energy States in Automated Storage Systems with Self-Organizing Maps. Electronics. 2025; 14(22):4365. https://doi.org/10.3390/electronics14224365

Chicago/Turabian Style

Jammal, Manal, Javier Parra Domínguez, Laura Grande-Pérez, and Fernando De la Prieta Pintado. 2025. "Unsupervised Learning of Energy States in Automated Storage Systems with Self-Organizing Maps" Electronics 14, no. 22: 4365. https://doi.org/10.3390/electronics14224365

APA Style

Jammal, M., Parra Domínguez, J., Grande-Pérez, L., & De la Prieta Pintado, F. (2025). Unsupervised Learning of Energy States in Automated Storage Systems with Self-Organizing Maps. Electronics, 14(22), 4365. https://doi.org/10.3390/electronics14224365

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