Graphite–Cement Paste: A New Coating of Reinforced Concrete Structural Elements for the Application of Electrochemical Anti-Corrosion Treatments
Abstract
:1. Introduction
2. Materials and Methods
- Case Study 1: Competency of a GCP anode system versus a reference anode system (mesh of Ti-RuO2), in applying ECE on pillar-size structural reinforced concrete elements.
- Case Study 2: Differences in the shape effect of the structural element during ECE application between both abovementioned types of anode systems.
- Case Study 3: Ability of GCP anode system to apply CP, CPrev, and combined ECE-CP treatments.
2.1. Materials and Methods Used in Case Studies 1 and 2
2.1.1. Reinforced Concrete Laboratory Specimens
2.1.2. Experimental Details of the ECE Tests
2.2. Materials and Methods Used in Case Study 3
2.2.1. Reinforced Concrete Laboratory Specimens
2.2.2. Common Experimental Details of the Electrochemical Tests in Case Study 3
2.2.3. ECE Treatments in Case Study 3
2.2.4. Application of CP, CPrev, and the Combined Treatments ECE+CP and ECE+CPrev
3. Results and Discussion
3.1. Case Study 1: Competency of a GCP Anode System versus a Reference Anode System (Mesh of Ti-RuO2) in Applying ECE on Pillar-Size Structural Reinforced Concrete Elements
3.2. Case Study 2: Differences in the Shape Effect Structural Elements during ECE Application in Both Types of Anode Systems
3.3. Case Study 3: Ability of the GCP Anode System to Apply CP, CPrev, and Combined ECE-CP Treatments
4. Conclusions
- For ECE treatments on structural concrete elements, including vertical or those of complex shape, the use of a GCP sprayed coating as anode is feasible, and achieves a similar efficiency (about 80%) to a conventional reference anode (Ti-RuO2 mesh) when passing a typical electric charge density of 5 MC/m2. Also, a substantial proportion of Cl− was removed with a low applied charge density, achieving 51% ECE efficiency at 1.5 MC/m2.
- The results provide confirmation regarding the shape effect of the structural elements on the ECE efficiency. The typical spatial distribution of the steel rebar within certain concrete elements, for example vertical columns of the rectangular section, gives rise to an anisotropic configuration of the electric flow lines. This leads to variations in the local ECE efficiencies found at different sampling points for such types of reinforced concrete elements. The use of GCP anodes, rather than the more commonly employed Ti-RuO2 mesh embedded between polymeric layers, appears to reduce the differences found in the local ECE efficiencies due to the shape effect. This may be due to the nature of the electrolytic contact between the GCP coating and the concrete surface, which may avoid possible zones of high electric resistance due to defective contact between the somewhat rigid and springy metal mesh anodic system and the concrete surface.
- According to the results of the CP applied with a GCP coating as anode, this electrochemical technique is able to provide protection to steel, despite severe internal and external chloride contamination, provided an appropriate current density value is selected based on the Cl− content present. Its ability to recover the lost protection conditions through an increase of current density has also been demonstrated.
- Continuously applied CPrev (at a current density of 2 mA/m2) with a GCP coating as anode is able to maintain a conventional, initially Cl−-free concrete in a protection condition despite being exposed to a severe Cl− load. However, subject to the same experimental external chloride load, it is unable to recover protection conditions if the initial Cl− content is equal to or higher than 1% relative to cement mass.
- A GCP coating allows the application of a combined treatment of ECE followed by CP, changing only the current density provided by the DC power source. No damage was observed in this anode after the full combined process. This combination has been shown to be capable of maintaining or recovering protection conditions if the cathodic current density is set to the appropriate value according to the Cl− content present.
- Given the novel nature of the GCP coating and its relatively short track record, it is recommended that further research is carried out to assess the GCP coating in a range of operating conditions to fully ascertain its suitability for practical applications.
Acknowledgments
Author Contributions
Conflicts of Interest
References
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Material | Dosage |
---|---|
Portland cement | 350 kg/m3 |
w/c Ratio | 0.6 |
Distilled water | 210 kg/m3 |
Limestone aggregate 4/6 | 466 kg/m3 |
Limestone aggregate 6/12 | 679 kg/m3 |
Limestone sand | 630 kg/m3 |
NaCl | 3.3% (2% Cl− relative to cement mass) |
Material | Dosage (for 5 kg of Paste) |
---|---|
Portland cement | 1.39 kg |
Graphite powder | 1.39 kg |
Distilled water | 2.22 kg |
Studied Techniques | Initial % Cl− in Concrete | Reference Sample | Treated Samples |
---|---|---|---|
CP | 2 | R (no electrochemical treatment) | A (CP treated) |
CPrev | 0 | P (no electrochemical treatment) | B (CPrev treated) |
ECE+CP | 2 | ER (treated only with ECE) | EA (ECE+CP treated) |
ECE+CPrev | 2 | EB (ECE+CPrev treated) |
Material | Dosage |
---|---|
Portland cement CEM I 42.5 R | 250 kg/m3 |
w/c Ratio | 0.65 |
Limestone aggregate max. size 12 mm | 1890 kg/m3 |
Superplasticizer | 2.50 kg/m3 |
NaCl | Nil or 3.3% (2% Cl− relative to cement mass) |
Initial % Cl− | Current Density | Initial ∆Efeed | Final ∆Efeed | Electric Charge Density |
---|---|---|---|---|
2 % relative to cement mass | 2 A/m2 of concrete exposed surface (3.4 A/m2 of steel surface) | 16–24 V | 23–22 V | 1.5 MC/m2 of concrete exposed surface (2.6 MC/m2 of steel surface) |
Trial | Horizontal Section of Specimen | Anode System | Core Sample Location | Average Efficiency (%) |
---|---|---|---|---|
1 | Circular section | Ti-RuO2 | – | 82.8 |
2 | Circular section | GCP | – | 82.6 |
3 | Rectangular section | Ti-RuO2 | Center of the biggest face | 52.5 |
4 | Rectangular section | Ti-RuO2 | Concrete cover over steel | 85.2 |
5 | Rectangular section | GCP | Center of the biggest face | 64.4 |
6 | Rectangular section | GCP | Concrete cover over steel | 76.2 |
Specimen | Initial Cl− Content (% ref. cem. mass) | Electrochemical Treatment Previous to the 24-week First Phase | Electrochemical Treatment during the 24-week First Phase | Final Averaged* Cl− Content (% ref. cem. mass) |
---|---|---|---|---|
P | 0 | – | – | 4.93 |
R | 2 | – | – | 6.08 |
ER | 2 | ECE | – | 4.26 |
A | 2 | – | CP | 5.39 |
B | 0 | – | CPrev | 3.94 |
EA | 2 | ECE | CP | 3.41 |
EB | 2 | ECE | CPrev | 3.42 |
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Climent, M.-Á.; Carmona, J.; Garcés, P. Graphite–Cement Paste: A New Coating of Reinforced Concrete Structural Elements for the Application of Electrochemical Anti-Corrosion Treatments. Coatings 2016, 6, 32. https://doi.org/10.3390/coatings6030032
Climent M-Á, Carmona J, Garcés P. Graphite–Cement Paste: A New Coating of Reinforced Concrete Structural Elements for the Application of Electrochemical Anti-Corrosion Treatments. Coatings. 2016; 6(3):32. https://doi.org/10.3390/coatings6030032
Chicago/Turabian StyleCliment, Miguel-Ángel, Jesús Carmona, and Pedro Garcés. 2016. "Graphite–Cement Paste: A New Coating of Reinforced Concrete Structural Elements for the Application of Electrochemical Anti-Corrosion Treatments" Coatings 6, no. 3: 32. https://doi.org/10.3390/coatings6030032
APA StyleCliment, M.-Á., Carmona, J., & Garcés, P. (2016). Graphite–Cement Paste: A New Coating of Reinforced Concrete Structural Elements for the Application of Electrochemical Anti-Corrosion Treatments. Coatings, 6(3), 32. https://doi.org/10.3390/coatings6030032