Fabrication, Microstructural and Micro-Mechanical Characterization of Ti-Nb-HA Composite Under Micro-Pillar Compression
Highlights
- Ti-Nb-HA composites include reaction products, e.g., Ca3(PO4)2, CaO, and TixPy.
- The microstructure contains minute martensite as fine needles.
- The addition of HA into the Ti-Nb composite lowers the Vickers hardness.
- The yield and compressive strength of Ti-30Nb-20HA were lower than those of Ti-Nb.
- The prevailing deformation mechanism was a mixture of ductile and quasi-brittle.
Abstract
1. Introduction
2. Materials and Methodology
2.1. Composite Design
2.2. Powder Consolidation Through Spark Plasma Sintering (SPS)
2.3. Specimen Preparation for Microscopy and Mechanical Property Investigation
2.4. Microstructural, Elemental and Phase Characterization
2.5. Microhardness and In Situ Micro-Pillar Compression
3. Results and Discussion
3.1. Microstructural and Elemental Analysis of Sintered Composites
3.2. XRD Pattern of the Sintered Composites
3.3. Mechanical Properties of Sintered Composites
3.3.1. Micro-Hardness
3.3.2. Fabrication of Micro-Pillars on Sintered Composites
3.3.3. Compression of Micro-Pillars
3.3.4. Characteristics of the Micro-Pillars After In Situ Compression Test
4. Conclusions
- Ti-Nb-HA composites were successfully fabricated via an SPS process, which demonstrated the presence of various phases, including reaction products, such as Ca3(PO4)2, CaO, and TixPy.
- The microstructure consisted of Ti and Nb particles, together with minute martensite, which appeared as fine needles and other reaction products, together with HA at particle boundaries and triple junctions.
- The addition of HA into the Ti-Nb composite lowed the Vickers hardness from 1275 HV for Ti-Nb to 990 HV for Ti-30Nb-20HA. The hardness was also sensitive to loads, due to the presence of pores and voids in the microstructure, which were intended to facilitate cell growth in applications.
- The yield and compressive strength of Ti-30Nb-20HA (about 235 MPa and 189 MPa, respectively) was lower than that of the Ti-Nb composites alone (about 370 MPa and 553 MPa, respectively). Thus, an addition of HA effectively reduced stress-shielding.
- The deformation mechanism of the HA-bearing composite was a mixture of ductile and quasi-brittle, compared to ductile-dominated deformation for Ti-Nb composites.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
- Niinomi, M.; Nakai, M.; Hieda, J. Development of new metallic alloys for biomedical applications. Acta Biomater. 2012, 8, 3888–3903. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Niinomi, M. Metallic biomaterials. J. Artif. Organs 2008, 11, 105–110. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- He, Z.; He, H.; Lou, J.; Li, Y.; Li, D.; Chen, Y.; Liu, S. Fabrication, structure and mechanical and ultrasonic properties of medical Ti6Al4V alloys Part I: Microstructure and mechanical properties of Ti6Al4V alloys suitable for ultrasonic scalpel. Materials 2020, 13, 478. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Verma, S.; Singh, G.; Choudhary, A.; Hussain, S.; Chanda, A. Mechanical properties of whole-body human bones: A review. Mater. Res. Express 2026, 13, 042002. [Google Scholar] [CrossRef] [Scilit]
- Zhu, S.; Wang, X.; Yoshimura, M.; Inoue, A. Synthesis of Ti-based glassy alloy/hydroxyapatite composite by spark plasma sintering. Mater. Trans. 2008, 49, 502–505. [Google Scholar] [CrossRef] [Scilit]
- Kurdi, A.; Almalki, D.; Degnah, A.; Basak, A.K. Microstructure and Micro-Mechanical Properties of Thermally Sprayed HA-TiO2 Coating on Beta-Titanium Substrate. Materials 2025, 18, 540. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Kurdi, A.; Degnah, A.; Basak, A. Nano-scale deformation behaviour of atmospheric plasma sprayed HA-TiO2 coating under mechanical loading. Surf. Interfaces 2026, 89, 109132. [Google Scholar] [CrossRef] [Scilit]
- Kurdi, A.; Almalki, D.; Sarkar, S.; Aldurihem, A.; Degnah, A.; Basak, A.K. Effect of Si and HA on the Mechanical Characteristics of Spark-Plasma-Sintered Mg–Zn–Mn–(Si–HA) Composites. Coatings 2025, 15, 655. [Google Scholar] [CrossRef] [Scilit]
- Prakash, C.; Singh, S.; Basak, A.; Królczyk, G.; Pramanik, A.; Lamberti, L.; Pruncu, C.I. Processing of Ti50Nb50− xHAx composites by rapid microwave sintering technique for biomedical applications. J. Mater. Res. Technol. 2020, 9, 242–252. [Google Scholar] [CrossRef] [Scilit]
- Singh, R.; Pal Singh, B.; Gupta, A.; Prakash, C. Fabrication and characterization of Ti-Nb-HA alloy by mechanical alloying and spark plasma sintering for hard tissue replacements. In Proceedings of the IOP Conference Series: Materials Science and Engineering; IOP Publishing: Bristol, UK, 2017; p. 012051. [Google Scholar]
- Farrahnoor, A.; Zuhailawati, H. Effects of hydroxyapatite addition on the bioactivity of Ti-Nb alloy matrix composite fabricated via powder metallurgy process. Mater. Today Commun. 2021, 27, 102209. [Google Scholar] [CrossRef] [Scilit]
- Guo, A.X.; Cao, B.; Wang, Z.; Ma, X.; Cao, S.C. Fabricated High-strength, low-elastic modulus biomedical Ti-24Nb-4Zr-8Sn alloy via powder metallurgy. Materials 2023, 16, 3845. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Li, Y.; Yang, C.; Zhao, H.; Qu, S.; Li, X.; Li, Y. New developments of Ti-based alloys for biomedical applications. Materials 2014, 7, 1709–1800. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Izui, H.; Kikuchi, G. Sintering performance and mechanical properties of titanium compacts prepared by spark plasma sintering. Mater. Sci. Forum 2012, 706–709, 217–221. [Google Scholar] [CrossRef] [Scilit]
- Woo, K.-D.; Kim, S.-H.; Kang, D.-S.; Kim, D.-G. Microstructure and biocompatibility of Ti-Nb-Si-HA composites fabricated by rapid sintering using HEMM powders. Korean J. Mater. Res. 2013, 23, 353–358. [Google Scholar] [CrossRef] [Scilit]
- Jia, Q.; Liang, S.; Wang, Q. Effect of HA content on microstructure and properties of Ti-27Nb-17Ta-8Zr/HA composite. Materials 2023, 16, 5095. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Ertorer, O.; Topping, T.D.; Li, Y.; Moss, W.; Lavernia, E.J. Nanostructured Ti consolidated via spark plasma sintering. Metall. Mater. Trans. A 2011, 42, 964–973. [Google Scholar]
- Rahmani, R.; Lopes, S.I.; Prashanth, K.G. Selective laser melting and spark plasma sintering: A perspective on functional biomaterials. J. Funct. Biomater. 2023, 14, 521. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Han, Q.-G.; Chen, M.-L.; Zhang, Q.; Sun, L.-S.; Lin, J.; Wang, L.-M. Properties of Ti40. 83Zr40. 83Ni18. 34 quasicrystalline alloys sintered by Spark Plasma Sintering. J. Alloys Compd. 2015, 650, 154–158. [Google Scholar] [CrossRef] [Scilit]
- Basak, A.; Pramanik, A.; Prakash, C.; Shankar, S.; Debnath, S. Understanding the micro-mechanical behaviour of recast layer formed during WEDM of titanium alloy. Metals 2022, 12, 188. [Google Scholar] [CrossRef] [Scilit]
- Basak, A.K.; Kurdi, A.; Radhika, N.; Arputharaj, J.; Prakash, C.; Pramanik, A.; Shankar, S. Compressive mechanical properties of thermal sprayed AlCoCrFeNi high entropy alloy coating. J. Alloys Compd. 2024, 1003, 175721. [Google Scholar] [CrossRef] [Scilit]
- Prakash, C.; Singh, S.; Ramakrishna, S.; Królczyk, G.; Le, C.H. Microwave sintering of porous Ti–Nb-HA composite with high strength and enhanced bioactivity for implant applications. J. Alloys Compd. 2020, 824, 153774. [Google Scholar] [CrossRef] [Scilit]
- Ibrahim, M.K.; Hamzah, E.; Nazim, E.; Bahador, A. Parameter optimization of microwave sintering porous Ti-23% Nb shape memory alloys for biomedical applications. Trans. Nonferrous Met. Soc. China 2018, 28, 700–710. [Google Scholar] [CrossRef] [Scilit]
- Yang, D.; Guo, Z.; Shao, H.; Liu, X.; Ji, Y. Mechanical properties of porous Ti-Mo and Ti-Nb alloys for biomedical application by gelcasting. Procedia Eng. 2012, 36, 160–167. [Google Scholar] [CrossRef] [Scilit]
- Hao, D.; Lei, Z.; Yuqin, Z.; Zongyu, Z.; Fei, H. The microstructure, mechanical properties and in-vitro biological compatibility of porous Ti-40Nb alloy fabricated by spark plasma sintering. Mater. Res. Express 2019, 6, 1065f1063. [Google Scholar] [CrossRef] [Scilit]
- Basak, A.; Pramanik, A.; Prakash, C. Deformation and strengthening of SiC reinforced Al-MMCs during in-situ micro-pillar compression. Mater. Sci. Eng. A 2019, 763, 138141. [Google Scholar] [CrossRef] [Scilit]
- He, Z.; Yi, C.; Shan, W.; Zhang, L.; Tan, J.; Jiang, Y. Characterization on Ti35Nb7Zr Based Hydroxyapatite Composites Prepared via Rapid Sintering for Biomedical Applications. Mater. Trans. 2021, 62, 396–402. [Google Scholar] [CrossRef] [Scilit]
- Cavaliere, P.; Sadeghi, B.; Shabani, A. Spark plasma sintering: Process fundamentals. In Spark Plasma Sintering of Materials: Advances in Processing and Applications; Springer: Berlin/Heidelberg, Germany, 2019; pp. 3–20. [Google Scholar]
- Osuchukwu, O.A.; Salihi, A.; Abdullahi, I.; Abdulkareem, B.; Nwannenna, C.S. Synthesis techniques, characterization and mechanical properties of natural derived hydroxyapatite scaffolds for bone implants: A review. SN Appl. Sci. 2021, 3, 822. [Google Scholar] [CrossRef] [Scilit]
- Misra, A.; Hirth, J.; Hoagland, R. Length-scale-dependent deformation mechanisms in incoherent metallic multilayered composites. Acta Mater. 2005, 53, 4817–4824. [Google Scholar] [CrossRef] [Scilit]
- Ratzker, B.; Sokol, M. Exploring the capabilities of high-pressure spark plasma sintering (HPSPS): A review of materials processing and properties. Mater. Des. 2023, 233, 112238. [Google Scholar] [CrossRef] [Scilit]
- Rege, J.S.; Hua, M.; Garcia, C.I.; Deardo, A.J. The segregation behavior of phosphorus in Ti and Ti+ Nb stabilized interstitial-free steels. ISIJ Int. 2000, 40, 191–199. [Google Scholar] [CrossRef] [Scilit]
- Hiremath, P.; Melin, S.; Olsson, P.A. Phosphorus driven embrittlement and atomistic crack behavior in tungsten grain boundaries. Comput. Mater. Sci. 2024, 244, 113194. [Google Scholar] [CrossRef] [Scilit]
- Liao, C.-J.; Lin, F.-H.; Chen, K.-S.; Sun, J.-S. Thermal decomposition and reconstitution of hydroxyapatite in air atmosphere. Biomaterials 1999, 20, 1807–1813. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Gu, Y.; Loh, N.; Khor, K.; Tor, S.; Cheang, P. Spark plasma sintering of hydroxyapatite powders. Biomaterials 2002, 23, 37–43. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Arifin, A.; Sulong, A.B.; Muhamad, N.; Syarif, J.; Ramli, M.I. Material processing of hydroxyapatite and titanium alloy (HA/Ti) composite as implant materials using powder metallurgy: A review. Mater. Des. 2014, 55, 165–175. [Google Scholar] [CrossRef] [Scilit]
- Ahmad, F.N.B. Mechanical Properties and Bioactivity of Ti-Nb-Ha Composite Fabricated by Mechanical Alloying. Doctoral Dissertation, Universiti Sains Malaysia, George Town, Malaysia, 2020. [Google Scholar]
- Li, F.; Jiang, X.; Shao, Z.; Zhu, D.; Luo, Z. Microstructure and mechanical properties of nano-carbon reinforced titanium matrix/hydroxyapatite biocomposites prepared by spark plasma sintering. Nanomaterials 2018, 8, 729. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Martin, R.; Brown, P. Mechanical properties of hydroxyapatite formed at physiological temperature. J. Mater. Sci. Mater. Med. 1995, 6, 138–143. [Google Scholar] [CrossRef] [Scilit]
- Kurdi, A.; Degnah, A.; Tabbakh, T.; Alnaser, H.; Basak, A.K. Micro-scale deformation aspects of additively fabricated stainless steel 316L under compression. Materials 2024, 17, 439. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Singh, A.; Singh, G.; Chawla, V. Characterization of vacuum plasma sprayed reinforced hydroxyapatite coatings on Ti–6Al–4V alloy. Trans. Indian Inst. Met. 2017, 70, 2609–2628. [Google Scholar] [CrossRef] [Scilit]
- Prakash, C.; Wandra, R.; Singh, S.; Pramanik, A.; Basak, A.; Aggarwal, A.; Yadaiah, N. Synthesis of functionalized TiO2-loaded HAp-coating by ball-burnishing assisted electric discharge cladding process. Mater. Lett. 2021, 301, 130282. [Google Scholar] [CrossRef] [Scilit]
- Singh, S.; Prakash, C.; Singh, H. Deposition of HA-TiO2 by plasma spray on β-phase Ti-35Nb-7Ta-5Zr alloy for hip stem: Characterization, mechanical properties, corrosion, and in-vitro bioactivity. Surf. Coat. Technol. 2020, 398, 126072. [Google Scholar] [CrossRef] [Scilit]













| Investigated Composite | Yield Strength (σy), MPa | Ultimate Compressive Strength (σUCS), MPa | Elastic Modulus (E), GPa |
|---|---|---|---|
| Ti-Nb | 370 ± 127 | 553 ± 153 | 130 ± 48 |
| Ti-40Nb-10HA | 257 ± 89 | 234 ± 58 | 37 ± 8 |
| Ti-30Nb-20HA | 235 ± 102 | 189 ± 86 | 29 ± 9 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
Share and Cite
Kurdi, A.; Almalki, D.; Alnaser, H.; Degnah, A.; Basak, A.K. Fabrication, Microstructural and Micro-Mechanical Characterization of Ti-Nb-HA Composite Under Micro-Pillar Compression. Coatings 2026, 16, 733. https://doi.org/10.3390/coatings16060733
Kurdi A, Almalki D, Alnaser H, Degnah A, Basak AK. Fabrication, Microstructural and Micro-Mechanical Characterization of Ti-Nb-HA Composite Under Micro-Pillar Compression. Coatings. 2026; 16(6):733. https://doi.org/10.3390/coatings16060733
Chicago/Turabian StyleKurdi, Abdulaziz, Doaa Almalki, Husain Alnaser, Ahmed Degnah, and Animesh Kumar Basak. 2026. "Fabrication, Microstructural and Micro-Mechanical Characterization of Ti-Nb-HA Composite Under Micro-Pillar Compression" Coatings 16, no. 6: 733. https://doi.org/10.3390/coatings16060733
APA StyleKurdi, A., Almalki, D., Alnaser, H., Degnah, A., & Basak, A. K. (2026). Fabrication, Microstructural and Micro-Mechanical Characterization of Ti-Nb-HA Composite Under Micro-Pillar Compression. Coatings, 16(6), 733. https://doi.org/10.3390/coatings16060733

