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Article

Performance Evolution of Rubber–Plastic-Based Elastomer-Modified Asphalt Under Different Aging Conditions

1
School of Civil and Environmental Engineering, Changsha University of Science & Technology, Changsha 410004, China
2
Hunan Provincial Expressway Group Co., Ltd., Changsha 410026, China
3
Hunan Expressway Construction Engineering Co., Ltd., Changsha 410016, China
4
School of Transportation, Changsha University of Science & Technology, Changsha 410004, China
*
Author to whom correspondence should be addressed.
Coatings 2026, 16(5), 578; https://doi.org/10.3390/coatings16050578 (registering DOI)
Submission received: 31 March 2026 / Revised: 1 May 2026 / Accepted: 4 May 2026 / Published: 11 May 2026
(This article belongs to the Special Issue Advances in Pavement Materials and Civil Engineering—2nd Edition)

Highlights

What are the main findings?
  • LMMR-LDPE-modified asphalt shows superior aging resistance under RTFOT, PAV, and UV conditions.
  • The composite had the lowest carbonyl aging index and rutting factor aging index.
  • SBS-modified asphalt degraded severely due to double-bond oxidation under UV and PAV.
  • LMMR-LDPE suppressed micro-phase separation and maintained colloidal stability.
What are the implications of the main findings?
  • Synergistic LMMR-LDPE solves pure polymer degradation and phase separation issues.
  • LDPE crystal phase forms an effective oxygen barrier to reduce asphalt oxidation.
  • LMMR flexibility prevents LDPE crystallization agglomeration during severe aging.
  • Findings support the design of highly durable and weather-resistant green pavements.

Abstract

To reveal the long-term anti-aging mechanisms of rubber–plastic elastomer-modified asphalt in complex service environments and overcome the inherent defects of single polymer modifiers—namely their susceptibility to degradation or phase separation—this study prepared styrene-butadiene-styrene (SBS), low Mooney rubber (LMMR), and low-density polyethylene (LDPE)-modified asphalts. Simultaneously, an LMMR-LDPE rubber–plastic thermoplastic elastomer (TPE) was fabricated utilizing twin-screw extrusion technology and subsequently used to prepare a composite-modified asphalt. Three aging protocols were simulated: short-term thermo-oxidative aging (RTFOT), long-term pressure aging (PAV), and ultraviolet light aging (UV). A multi-scale quantitative characterization was conducted using a dynamic shear rheometer, Fourier transform infrared spectroscopy, and atomic force microscopy to evaluate the rutting factor, carbonyl index, and surface microroughness of each system before and after aging. The experimental results indicate that the coupled effect of long-term stress and thermal oxidation causes the most severe damage to the colloidal structure of modified asphalt. Conventional SBS-modified asphalt, due to its abundance of unsaturated double bonds, exhibits a sharp increase in the carbonyl index and aging index of the rutting factor after aging, making it highly susceptible to oxidative chain scission. Although LDPE-modified asphalt possesses chemical inertness, it is prone to crystalline phase separation under aging conditions, resulting in a microroughness distortion rate of up to 86.36%. In contrast, the LMMR-LDPE composite system, leveraging the high chemical stability of the saturated aliphatic carbon chain and the flexibility-enhancing and crystallization-inhibiting effects of LMMR, effectively reduces active oxidation sites and improves interfacial compatibility. This composite system exhibits the lowest carbonyl increment and rheological attenuation under all aging conditions, while effectively inhibiting the free migration and agglomeration of macromolecular components. The LMMR-LDPE composite modification technology effectively overcomes the inherent drawbacks of single polymers, such as susceptibility to degradation or segregation, demonstrating excellent long-term macroscopic rheological stability and microscopic phase morphology anti-aging capability. The present findings provide laboratory-scale mechanistic support for the design of durable rubber–plastic-modified asphalt systems, while further pilot-scale, economic, and field validation is still required before practical engineering application can be fully assessed.

1. Introduction

Asphalt pavement has become the primary paving form for high-grade highways due to its advantages of driving comfort, low noise, and convenient construction. However, as an organic polymer material, asphalt inevitably undergoes aging during service due to the combined effects of heat, oxygen, ultraviolet radiation, and loading [1,2,3]. Aging has become a key factor restricting the durability of asphalt pavement, especially in high-altitude areas such as the Qinghai–Tibet Plateau, where the coupling effect of strong ultraviolet radiation and large temperature differentials poses a more severe challenge to asphalt materials [4,5,6,7]. Therefore, an in-depth investigation into the performance evolution laws of asphalt under different aging conditions holds significant theoretical and engineering importance for extending pavement service life and reducing maintenance costs.
Styrene-butadiene-styrene block copolymer (SBS), as the most widely used modifier, can significantly improve the high- and low-temperature performance of asphalt [8]. However, relevant studies indicate that the main chain of SBS molecules is rich in highly reactive unsaturated carbon–carbon double bonds, which are prone to free radical oxidative chain scission and cross-linking reactions under thermal-oxidative and ultraviolet excitation, leading to a substantial degradation of the aging resistance of the modified asphalt over service time [9,10,11,12]. In contrast, plastic polymers represented by LDPE, whose molecular backbone consists of high-bond-energy saturated carbon–carbon single bonds, exhibit excellent chemical inertness and resistance to thermal-oxidative aging; however, limited by density differences and weak interfacial interactions, LDPE is prone to phase separation and crystalline segregation in asphalt, and also suffers from poor low-temperature crack resistance [13,14,15,16]. To overcome the inherent limitations of single polymers, Xie et al. [17] and Ma et al. [18] proposed a rubber–plastic composite modification strategy, finding that the introduction of flexible elastomers such as LMMR can effectively improve the interfacial compatibility between polyethylene and asphalt. The thermoplastic elastomer (TPE) prepared by their blending can effectively balance the high-temperature rigidity and low-temperature flexibility of asphalt.
Although rubber–plastic composite-modified asphalt exhibits excellent initial physical and mechanical properties, elucidating its long-term structural stability and resistance to performance decay under complex service environments is even more critical. Current research on modified asphalt aging mostly focuses on single thermo-oxidative aging or single modification systems [19]. In reality, the actual pavement service environment is a complex process involving the multi-field coupling of heat, oxygen, stress, and ultraviolet light; a single aging condition is insufficient to comprehensively evaluate the true durability of materials. Sun et al. [20] and Nisar et al. [21] pointed out that ultraviolet aging has a particularly severe damaging effect on the microscopic phase morphology of the surface layer of polymer-modified asphalt. Furthermore, relying solely on macroscopic conventional physical indices is insufficient to explore the intrinsic mechanisms of aging. Therefore, employing multi-scale testing methods combining dynamic shear rheology, Fourier transform infrared spectroscopy, and atomic force microscopy to achieve a comprehensive quantitative characterization from the dimensions of “macroscopic rheology—microscopic functional groups—spatial morphology” has become a frontier trend in analyzing the evolution laws of asphalt aging [22,23,24,25].
Based on the above background, the novelty of this study lies in three aspects. First, a rubber–plastic thermoplastic elastomer based on LMMR and LDPE was fabricated by twin-screw extrusion and then used as a unified composite modifier, rather than evaluating only single modifiers. Second, the aging evolution of this composite system was systematically compared with SBS-, LMMR-, and LDPE-modified asphalts under three representative aging pathways, namely RTFOT, PAV, and UV aging. Third, the anti-aging mechanism was interpreted from a cross-scale perspective by combining rheological response, FTIR-derived oxidation characteristics, and AFM-observed micromorphology. Therefore, this work not only compares the aging resistance of different modifier systems, but also clarifies how the LMMR-LDPE composite mitigates oxidation, colloidal destabilization, and surface phase separation under complex aging environments.

2. Materials

2.1. Test Materials

2.1.1. Base Asphalt

The base asphalt selected for this study is the Donghai-70# base asphalt produced by China Petroleum and Chemical Corporation (Beijing, China). Its various technical indicators comply with the requirements of the Technical Specifications for Construction of Highway Asphalt Pavements (JTG F40-2004) [26]. The basic performance indicators are shown in Table 1. These test methods correspond to standard binder characterization procedures for penetration, softening point, ductility, and viscosity, and were used to confirm that the selected base asphalt met the engineering requirements for asphalt pavement applications.

2.1.2. SBS Modifier

SBS, full name styrene-butadiene-styrene triblock copolymer. This experiment uses star-shaped SBS specifically for road modification, provided by Sinopec Baling Petrochemical. Compared with linear SBS, the star-shaped structure has a higher molecular weight and crosslinking density, offering better compatibility and storage stability with asphalt. Its core technical parameters are shown in Table 2.

2.1.3. LMMR Modifier

The LMMR used in this study was provided by Hebei Jiaoke Materials Technology Co., Ltd. (Shijiazhuang, China) Its technical specifications are shown in Table 3.

2.1.4. LDPE Modifier

The LDPE used in this study was provided by Shanghai Huimei Plastics Co., Ltd. Its technical specifications are shown in Table 4.

2.1.5. Compatibilizer

This study uses SEBS-g-MAH, model FG1901 from Kraton Corporation (Houston, TX, USA), as a compatibilizer. Its technical specifications are shown in Table 5.

2.2. Preparation of Rubber–Plastic-Based Elastomer-Modified Asphalt

2.2.1. Preparation Process of Rubber–Plastic-Based TPE

The mass ratio of LMMR/LDPE/SEBS-g-MAH (70/30/5) was selected with reference to previous related studies on rubber–plastic composite modification, together with the functional roles of each component and the practical requirements of melt blending and asphalt preparation. In this formulation, LMMR was used as the major elastic component to improve flexibility and suppress excessive crystallization-induced phase separation, while LDPE was incorporated as the thermoplastic component to enhance stiffness and aging resistance because of its chemically stable saturated chain structure. SEBS-g-MAH was introduced as a compatibilizer to improve the interfacial compatibility between the rubber–plastic phase and the asphalt matrix. Based on the above considerations, LMMR, LDPE, and SEBS-g-MAH were uniformly mixed in mass ratios of 70%, 30%, and 5%, respectively. The mixture was then fed into a twin-screw extruder for melt blending. Subsequently, the temperature in each zone of the extruder was adjusted as follows: Zone 1: 190 °C, Zone 2: 200 °C, Zone 3: 220 °C, Zone 4: 220 °C, Zone 5: 190 °C, and die head: 190 °C. Next, the main screw speed was increased to 12 r/min, and the feeder motor speed was adjusted to 15 r/min to ensure a high melt flow rate and uniform extrusion. Finally, the extruded molten material was cooled and pelletized to obtain the rubber–plastic-based TPE particles.

2.2.2. Preparation Process of Rubber–Plastic-Based TPE-Modified Asphalt

Regarding the preparation process, the base asphalt was first preheated to approximately 180 °C. Subsequently, the rubber–plastic-based TPE particles were added uniformly, and the mixture was preliminarily blended at a rotational speed of 300–500 rpm for 15 min. Following this, the shearing device was adjusted to increase the rotational speed to 4500–5000 rpm, and the blending system underwent high-speed shearing for 30 min. After completing the above steps, a high-speed disperser was used to continuously disperse and develop the asphalt system at a speed of 300 rpm for 20 min, ultimately yielding the target modified asphalt product. In this study, the content of the rubber–plastic-based TPE was fixed at 15% by mass of the base asphalt. The dosages of SBS, LMMR, LDPE, and LMMR-LDPE listed in Table 6 were adopted to maintain comparability among different modified asphalt systems under the same aging conditions and to focus the present work on the influence of aging conditions rather than on dosage optimization. Therefore, the formulations of the modified asphalts used in this study are summarized in Table 6.

3. Experimental Methods

3.1. Aging Test Methods

To accurately reflect the complex aging scenarios encountered by modified asphalt during its actual service life, this study designed three indoor accelerated aging simulation protocols based on the inherent characteristics of different aging types.

3.1.1. Short-Term Thermo-Oxidative Aging (RTFOT)

A rotating thin-film oven was used, following the specifications of JTG E20-2011 [27] (T0610). Aging was conducted at a constant temperature of 163 °C, with an air flow rate of 4000 mL/min, and a rotational speed of 15 r/min for 85 min.

3.1.2. Long-Term Pressure Aging (PAV)

A pressure aging vessel was used, following the specifications of T0621. The RTFOT residue was formed into a film approximately 3 mm thick and aged at 100 °C under a pressure of 2.1 MPa for 20 h.

3.1.3. Ultraviolet Light Aging (UV)

A self-made ultraviolet aging chamber was used. Specimens were prepared as films 1 mm thick. Aging was conducted at a constant temperature of 25 °C using a high-pressure mercury lamp with a main wavelength of 365 nm and a radiation intensity of 20.0 mW/cm2 for a continuous period of 120 h.

3.2. Performance Testing Methods

3.2.1. Softening Point Test

To investigate the degradation pattern of high-temperature performance of modified asphalt under complex aging environments, this study employed the ring-and-ball method to determine the softening point of each asphalt sample. The testing procedure was conducted in accordance with Method T0606 specified in the *Highway Engineering Asphalt and Asphalt Mixture Testing Procedures* (JTG E20-2011). To quantitatively evaluate the extent to which multiple aging actions promote the hardening process of the asphalt colloidal structure, the softening point increment (ΔT) is introduced as the primary macro-level indicator reflecting the asphalt’s aging resistance. A smaller ΔT value indicates a stronger resistance of the asphalt system to environmental aging. The calculation formula is shown in Equation (1):
T = T aged T unaged
where ∆T is the softening point increment (°C); Taged is the softening point (°C) of the specimen after experiencing short-term thermo-oxidative aging, long-term pressure aging, or ultraviolet light aging; Tunaged is the softening point (°C) of the original unaged asphalt specimen.

3.2.2. DSR Test

The dynamic shear rheological test applies an alternating shear stress to obtain the viscoelastic response of asphalt, thereby reflecting its high-temperature rheological characteristics. In this study, a TA Instruments (New Castle, DE, USA) ARES-G2 dynamic shear rheometer was used, following Method T0628 in the JTG E20-2011 specification. A parallel plate system with a diameter of 25 mm and a gap of 1 mm was selected, and the test frequency was set to 10 rad/s. By measuring the asphalt’s rutting factor (G*/sinδ), the aging index was further calculated.

3.2.3. Fourier Transform Infrared Spectroscopy Test

In this study, infrared spectroscopy was conducted using a TEN-SOR Fourier transform infrared spectrometer manufactured by Bruker (Ettlingen, Germany). The resolution was set to 4 cm−1, the wavenumber scanning range was 400–4000 cm−1, and each sample group was scanned a total of 32 times.

3.2.4. AFM Test

Atomic force microscopy obtains three-dimensional height images of a material’s surface through the interaction forces between the probe and the sample surface, thereby reflecting its microscopic phase morphology. In this study, a Dimension Icon atomic force microscope (Bruker, Santa Barbara, CA, USA) was used to observe the microstructure of modified asphalt before and after aging. The test was performed in tapping mode at room temperature. The probe scanning area was set to 20 μm × 20 μm, and the scanning frequency was controlled at 1.0 Hz.

3.2.5. Repeatability and Variability Analysis

To quantitatively evaluate specific macroscopic and chemical indices, repeated measurements were conducted, and the results are reported as mean ± standard deviation. The error bars shown in the corresponding charts represent the standard deviation of the repeated measurements, which are used to reflect the variability of the measured results under different aging conditions.

4. Results and Analysis

4.1. Softening Point Increment

The increase in softening point serves as a key macroscopic indicator for assessing the extent of hardening in asphalt materials due to aging. A higher value reflects a more advanced stage of aging-induced degradation in the asphalt. Figure 1 displays the test results regarding the rise in softening point for four types of modified asphalt—namely, control SBS, single-doped LMMR, single-doped LDPE, and a composite blend of LMMR and LDPE—under three accelerated aging conditions: short-term thermal-oxidative aging, long-term pressure aging, and ultraviolet (UV) photo-oxidative aging. As shown in Figure 1, as the aging process intensifies, the softening point increments of the four asphalt samples generally follow a consistent trend. Among the three aging conditions, long-term pressure aging results in the most significant increase, followed by UV photo-oxidative aging, while short-term thermal-oxidative aging leads to the smallest rise. This pattern can be attributed to the fact that long-term pressure aging not only builds upon the thermal-oxidative effects of earlier stages, but also induces deep oxidation reactions under sustained high-pressure conditions. This leads to extensive evaporation of lighter components and a marked increase in the proportion of heavier fractions within the asphalt. Meanwhile, the intense ultraviolet radiation involved in UV photo-oxidative aging not only accelerates the photo-oxidative aging of the asphalt matrix, but also promotes chain scission and degradation of the polymer modifiers within the material. As a result, its contribution to material hardening is considerably stronger than that of standard short-term thermal-oxidative aging.
When comparing the aging resistance of the different modification systems horizontally, it is evident that the conventional SBS-modified asphalt exhibits softening point increments of 6.4 °C, 13.6 °C, and 9.0 °C under short-term thermal-oxidative aging, long-term pressure aging, and UV photo-oxidative aging, respectively. These values represent the highest among all experimental groups, indicating that this system is particularly susceptible to thermal, oxidative, and ultraviolet environments, making it highly prone to hardening. In contrast, the rubber–plastic composite modification systems demonstrate superior aging resistance. Specifically, under short-term thermal-oxidative and UV photo-oxidative aging conditions, the softening point increments of the LMMR-LDPE composite-modified asphalt drop to 5.2 °C and 5.7 °C, respectively, which are the lowest among the four groups. Notably, under UV photo-oxidative aging, the softening point increment of the LMMR-LDPE composite was not only lower than that of the control SBS system, but also lower than the corresponding values of the single LMMR and single LDPE systems at the same dosage. This trend suggests a more favorable anti-aging response of the combined modifier under the tested conditions. Moreover, under long-term pressure aging, the softening point increment of the composite system was maintained at 10.5 °C, representing a reduction of 22.8% compared with the control SBS system. This result further supports the comparatively better long-term stability of the LMMR-LDPE system within the present experimental framework. The error bars shown in Figure 1 indicate acceptable repeatability of the softening point measurements, and the lower mean softening point increment of the LMMR-LDPE system remains observable under the tested aging conditions.
The aforementioned differences in macroscopic performance evolution are primarily attributed to the microstructural attributes of each polymer modifier and their interactions with the asphalt matrix. The molecular chains of traditional SBS contain numerous unsaturated double bonds that are vulnerable to heat, oxygen, and UV attacks. During the aging process, chain scission and degradation easily occur, causing the asphalt to rapidly lose the cross-linking constraints of the polymer’s three-dimensional network and subsequently harden. In contrast, LDPE easily forms a crystalline physical barrier with a certain strength in the asphalt, which can effectively retard the diffusion of oxygen molecules and the volatilization of light components. Meanwhile, due to its special saturated main-chain structure, LMMR possesses stronger chemical tolerance to UV radiation and deep oxidation. When the two are incorporated together, LMMR and LDPE form a more stable rubber–plastic interpenetrating network and continuous phase structure within the asphalt matrix. This structure not only compensates for the anti-aging shortcomings of single modifiers but also effectively blocks the disruption of the asphalt colloidal system by multiple severe environmental factors, thereby exhibiting the characteristics of a relatively low softening point increment and favorable anti-aging performance in the macroscopic indicators considered in this study.
Figure 1. Softening point increment (ΔT) of different modified asphalts under RTFOT, PAV, and UV aging conditions.
Figure 1. Softening point increment (ΔT) of different modified asphalts under RTFOT, PAV, and UV aging conditions.
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4.2. Rutting Factor Aging Index

To evaluate the impact of different aging effects on the high-temperature rheological properties of modified asphalts, based on the dynamic shear rheometer (DSR) test results, the rutting factor aging indexes of various modified asphalts under different aging conditions were extracted and calculated in this study, as shown in Figure 2. The rutting factor is an important parameter characterizing the ability of asphalt to resist high-temperature permanent deformation, and its aging index intuitively reflects the hardening degree of the rheological properties of asphalt materials before and after aging. As can be seen from the figure, under all three aging paths, the rutting factor aging indexes of all modified asphalts are greater than 1, indicating that the aging effect generally leads to an increase in asphalt modulus and a passive enhancement of high-temperature deformation resistance. Longitudinally comparing the three aging environments, long-term pressure aging (PAV) causes the most drastic changes in rheological properties, with the aging indexes of all sample groups reaching their peak ranges; UV photo-oxidative aging takes the second place; and the impact of short-term thermo-oxidative aging (STOA) is relatively minor. This is primarily attributed to the fact that the long-term high-temperature and high-pressure environment greatly exacerbates the volatilization and reorganization of light components within the asphalt, promoting the transformation of the colloidal structure towards a gel-like structure, thereby resulting in significant macroscopic mechanical hardening.
A horizontal comparison of different types of modified asphalts reveals that the type of polymer modifier has a decisive influence on the aging rheological behavior of the system. The traditional SBS-modified asphalt ranks first in the rutting factor aging index among all groups under all aging conditions. This macroscopic rheological result is highly consistent with its microscopic chemical analysis, further confirming that the large number of unsaturated carbon–carbon double bonds in the SBS molecular chains are highly susceptible to thermo-oxidative and photo-oxidative attacks and subsequent chain scission, leading to extreme instability of its high-temperature rheological properties in complex environments. Conversely, the LDPE-modified asphalt maintains its rutting factor aging index at extremely low levels under all aging conditions due to the high saturation and strong chemical inertness of the polyethylene main chain. In addition, the rutting factor aging index of the single-doped LMMR modification system after aging remains higher than that of the LDPE system, indicating that the single rubber network faces a non-negligible risk of degradation under long-term severe environments.
Focusing on the LMMR-LDPE-modified asphalt, its rutting factor aging indexes under STOA, PAV, and UV aging were 1.22, 2.72, and 1.52, respectively. Compared with the SBS system, the corresponding reductions were 24.2%, 28.8%, and 29.0%, respectively, indicating that the composite modifier maintained a comparatively more stable rheological response under the tested aging conditions. This behavior may be attributed to the complementary roles of LDPE and LMMR in the asphalt matrix. Specifically, LDPE provides chemical stability and a physical restriction effect during aging, whereas LMMR contributes flexibility and helps alleviate excessive embrittlement of the aged system. Therefore, within the scope of the present comparative study, the lower rutting factor aging indexes of the LMMR-LDPE system support a likely complementary anti-aging effect of the combined modifier in terms of rheological stability. The error bars shown in Figure 2 suggest that the repeated rheological measurements exhibit acceptable variability, and the comparatively lower mean rutting factor aging index of the LMMR-LDPE system remains evident across the tested aging conditions.
Figure 2. Rutting factor aging index of different modified asphalts under RTFOT, PAV, and UV aging conditions.
Figure 2. Rutting factor aging index of different modified asphalts under RTFOT, PAV, and UV aging conditions.
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4.3. Functional Group Aging Index

To investigate the influence of different aging environments on the chemical components of modified asphalts, this study extracted the carbonyl indexes of various asphalt samples based on Fourier Transform Infrared (FTIR) spectroscopy tests, with the specific data presented in Table 7. In the unaged state, there are certain differences in the initial carbonyl indexes among the four modified asphalts, with the SBS-modified asphalt being the highest and the LDPE-modified asphalt being the lowest. This primarily depends on the inherent chemical attributes of the polymer modifiers and their compatibility with the base asphalt. As the aging process advances, the carbonyl indexes of all four modified asphalts exhibit a consistent upward trend. Especially under the long-term pressure aging effect, the carbonyl content of each sample group increases sharply, and the carbonyl index of the SBS-modified asphalt surges to 0.1347. This macroscopic evolution pattern indicates that under the coupling effect of heat, oxygen, and long-term pressure, light components in the asphalt, such as aromatics and resins, undergo intense oxidation reactions to generate a massive amount of carbonyl (C=O) compounds. This is also the microscopic chemical root cause leading to the macroscopic hardening and embrittlement of asphalt materials after aging.
To further quantitatively evaluate the sensitivity of different modified asphalts to aging effects and eliminate initial state differences, this study presents a comparison chart of the carbonyl functional group aging index. As shown in Figure 3, comparing different aging conditions, long-term pressure aging causes the most severe damage to the internal chemical structure of the materials, with its aging index reaching a peak value between 3.46 and 4.29 across all groups. In contrast, the impact of short-term thermo-oxidative aging is relatively minor, with aging indices ranging from 1.43 to 1.79. Among all tested asphalts, the SBS-modified asphalt exhibited the highest aging index under all three aging environments, with its short-term thermo-oxidative, long-term pressure, and ultraviolet aging indices reaching 1.79, 4.29, and 3.05, respectively. This indicates that the conventional SBS-modified system is highly susceptible to environmental factors, particularly long-term thermal oxidation and ultraviolet radiation, with its polymer backbone being prone to oxidative scission [28]. Furthermore, under ultraviolet aging conditions, the carbonyl aging indices of the LMMR and LMMR-LDPE systems were significantly lower than those of the SBS system, demonstrating their excellent resistance to ultraviolet photo-oxidative degradation.
Figure 3. Carbonyl aging index of different modified asphalts under RTFOT, PAV, and UV aging conditions.
Figure 3. Carbonyl aging index of different modified asphalts under RTFOT, PAV, and UV aging conditions.
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Based on the carbonyl aging index calculated from Table 7, the LMMR-LDPE system exhibited values of 1.43, 3.46, and 1.71 under RTFOT, PAV, and UV aging, respectively. Compared with the SBS system, these values were lower by 20.0%, 19.4%, and 44.0%, respectively. In addition, compared with the single LMMR system, the corresponding reductions were 6.5%, 7.5%, and 10.6%, while compared with the single LDPE system, the reductions were 13.3%, 5.5%, and 26.4%, respectively. These quantitative differences indicate that the combined use of LMMR and LDPE was associated with a lower degree of oxidative evolution than the single-modifier systems under the tested conditions. From a mechanistic perspective, this trend may be related to the combined effects of LDPE in reducing oxygen-related aging sensitivity and LMMR in improving the structural adaptability of the polymer phase. Accordingly, the present results support a likely complementary anti-aging effect of the LMMR-LDPE system in terms of chemical oxidation resistance, although a formal kinetic model was beyond the scope of this study. These results also provide comparative support for linking the oxidative evolution revealed by FTIR with the rheological hardening behavior discussed in Section 4.2, while the corresponding changes in colloidal stability and surface morphology are further discussed in the subsequent sections. As indicated by the error bars in Figure 3, the repeated FTIR-based measurements show a relatively consistent trend, supporting the lower mean carbonyl aging index of the LMMR-LDPE system compared with the SBS system under the tested aging conditions.

4.4. Aging Index of Four Components

The macroscopic performance of asphalt depends on the relative content of its internal chemical components and the colloidal structure they form. Under severe aging environments, complex oxidative condensation reactions occur within the asphalt, leading to the directional migration and differentiation of chemical components. Figure 4 illustrates the evolution of the absolute proportions of the four components for four modified asphalts—control SBS, single-doped LDPE, single-doped LMMR, and composite LMMR-LDPE—under unaged conditions and three aging conditions: short-term thermo-oxidative aging, long-term pressure aging, and ultraviolet (UV) photo-oxidative aging. All asphalt systems exhibit a general trend of a significant decrease in the proportion of aromatics and a substantial increase in the proportion of asphaltenes during the aging process. Taking the traditional SBS-modified asphalt as an example, after long-term pressure aging, its aromatic proportion plummets from the original 31.8% to 22.6%, while the asphaltene proportion surges from 15.2% to 21.3%. In stark contrast, the single-doped LDPE system exhibits the most stable component structure; the attenuation amplitude of its aromatics after long-term pressure aging is only 44% of that in the SBS system, and its asphaltenes only slightly increase to 17.6%, demonstrating an extremely low aging sensitivity of the components. The LMMR-LDPE composite modified system displays excellent balancing ability. The migration amplitude of its aromatics and asphaltenes is far lower than those of the single-doped LMMR system and the control SBS system. After long-term pressure aging, the proportion of asphaltenes merely climbs to 18.5%, showing good durability of the chemical structure. This indicates that the stable network formed by LDPE curbs the transformation process of light components into heavy components within the asphalt to a certain extent.
To intuitively quantify the impact of chemical component migration on the stability of the asphalt colloidal structure, the colloidal instability index (CII), defined as the ratio of the sum of saturates and asphaltenes to the sum of aromatics and resins, is introduced for evaluation in this paper. As shown in Figure 5, which presents the CII values of various modified systems under different aging conditions, the CII values of all asphalt systems generally increase with the deepening of the aging degree. This indicates that the aging effect disrupts the original colloidal balance, leading to an enhanced tendency for asphaltene agglomeration, and making the system tend to harden and embrittle. Among the different aging paths, long-term pressure aging exerts the most significant promoting effect on the CII value, followed by UV photo-oxidative aging. A horizontal comparison reveals that the traditional SBS-modified asphalt exhibits the most prominent aging instability, with its CII values climbing to 0.592 and 0.648 under UV photo-oxidative aging and long-term pressure aging, respectively. Conversely, the single-doped LDPE system displays the optimal colloidal stability. Notably, the LMMR-LDPE composite-modified system substantially curbs the hardening trend of the colloidal structure through the topological structural complementarity of the rubber–plastic interpenetrating network. Although its CII values under the three aging conditions are slightly higher than those of the pure LDPE system, they achieve a substantial reduction of 21.6% compared to the control SBS system, reflecting an outstanding advantage in anti-aging stability. Figure 6, which shows the four-component aging index calculated based on the increment of the asphaltene proportion, further corroborates this viewpoint. The aging rate of the composite system is far lower than those of the single-doped LMMR and traditional SBS systems, constructing a solid anti-aging barrier at the chemical composition level.
By integrating the dynamic evolution patterns of the absolute proportions of the four components and the colloidal instability index, the anti-aging mechanism of the rubber–plastic composite modification system can be deeply elucidated. Fundamentally, the aging process involves asphaltene agglomeration and the gradual transition of the system from a viscous fluid to a brittle solid. The unsaturated structure of traditional SBS molecular chains is vulnerable to photo-oxidative erosion and chain scission, leading to a rapid loss of its binding capacity against asphaltene agglomeration, which macroscopically manifests as a sharp increase in the softening point and rutting factor after aging. In contrast, the single-doped LDPE system, relying on the chemical inertness of its saturated segments and the dense physical shielding phase formed by a high degree of crystallization, effectively retards the diffusion of oxygen molecules and the volatilization of light components. This comprehensively curbs the heavy-component transformation process, endowing the system with ultimate anti-hardening capability. For the LMMR-LDPE composite system, the introduction of LMMR moderately softens the crystalline network and provides the necessary viscoelastic ductility, while the continuous shielding phase formed by LDPE still plays a dominant light-blocking and oxygen-barrier role. The combined action of the two components helps maintain a comparatively stable microstructural balance, enabling the composite system to retain favorable chemical anti-aging stability while preserving overall rheological performance. This cross-scale consistency supports the interpretation of a likely complementary anti-aging effect under the tested conditions.

4.5. Roughness Aging Index

To further elucidate the evolution of the surface micromorphology of modified asphalt at different aging stages, this study takes LMMR-LDPE-modified asphalt as an example and employs the Nanoscope Analysis 3.0 software to systematically process and analyze AFM images. Initially, a flattening procedure was applied to eliminate background interferences such as substrate tilt and low-frequency noise, and the image baseline was corrected to restore the true micromorphology of the sample. Subsequently, three-dimensional rendering was conducted to convert the two-dimensional planar images into a stereoscopic representation, allowing an intuitive visualization of the surface’s elevation variations. Finally, roughness parameters were extracted from the optimized images to ensure that the obtained data accurately reflect the surface flatness. The processed AFM images are presented in Figure 7. In the unaged state, the surface morphology of LMMR-LDPE is relatively flat with minor microscopic undulations. After short-term thermal oxidative aging, slight surface undulations appear, accompanied by a modest increase in roughness. Under long-term pressure aging and ultraviolet aging, the surface micromorphology deteriorates markedly, characterized by pronounced peak-and-valley structures. Among these, the sample subjected to long-term pressure aging exhibits the most severe surface fluctuations, followed by that under ultraviolet aging. These image analysis results are in strong agreement with the statistical trends in roughness, further confirming that long-term pressure aging exerts the most detrimental effect on the micromorphology of asphalt, with ultraviolet aging having the secondary impact, while short-term thermal oxidative aging shows a relatively minor influence.
To investigate the extent of damage caused by aging to the microscopic surface morphology of modified asphalt, this study extracted the surface roughness indices of each asphalt sample at different aging stages. As shown in Figure 8, under unaged conditions, significant differences existed in the initial roughness of the four modified asphalts. Among them, the LDPE-modified asphalt exhibited the highest roughness, the LMMR-modified asphalt the lowest, while the SBS and LMMR-LDPE composite-modified asphalts fell within the range of 2.15–2.82. These differences in initial morphology primarily stem from the varying dispersion states and crystallization characteristics of the different polymer modifiers within the base asphalt. As the aging degree intensified, regardless of whether it was short-term thermo-oxidative, long-term pressure, or ultraviolet aging, the surface roughness of all asphalt types exhibited an absolute increasing trend. For instance, after long-term pressure aging, the roughness of the LDPE-modified asphalt surged to 7.33, while that of the LMMR-LDPE-modified asphalt correspondingly increased to 4.35. This general increase in macroscopic data indicates that multiple aging actions lead to a decline in asphalt surface smoothness, with the microscopic morphology becoming more rugged and rough.
To eliminate the interference caused by differing initial roughness and accurately assess the anti-aging morphological stability of each system, this study further compared the amplitude of roughness variation for each component. As shown in Figure 9, from the perspective of aging conditions, long-term pressure aging and ultraviolet aging caused particularly severe damage to asphalt surface morphology, inducing a much greater increase in roughness than short-term thermo-oxidative aging. From the perspective of material type, the neat LDPE-modified asphalt exhibited the strongest morphological instability, with its roughness increasing under long-term pressure and ultraviolet aging reaching as high as 85.1% and 86.36%, respectively, the highest among all groups. The conventional SBS-modified asphalt also demonstrated relatively high sensitivity, with corresponding increases of 63.72% and 55.81%. Notably, the LMMR system exhibited the best single-component stability, with variation amplitudes ranging from 13.55% to 44.52%. When LMMR was combined with LDPE, the roughness increase in the LMMR-LDPE-modified system under short-term thermo-oxidative, long-term pressure, and ultraviolet aging was effectively controlled at 16.31%, 54.26%, and 37.59%, respectively, representing a substantial reduction compared to the neat LDPE and SBS systems.
The evolution patterns of the microscopic morphology described above profoundly reflect the degradation mechanism of the internal colloidal structure of asphalt. The increase in asphalt surface roughness is essentially attributed to the substantial volatilization and oxidation of light components, such as aromatics, in the asphalt under the erosion of heat, oxygen, and ultraviolet rays. This leads to the relative aggregation of heavy components like asphaltenes, causing the colloidal structure to transition from a “sol-type” to a “gel-type” and resulting in a drastic reorganization of the microscopic phase distribution on the surface. Neat LDPE, due to its limited compatibility with the base asphalt, is highly prone to phase separation after deep aging, leading to severe surface undulations. In contrast, in the LMMR-LDPE composite system, the excellent elastic network of LMMR effectively encapsulates and restricts the phase slip and crystalline aggregation of LDPE under high-temperature and photo-oxidative conditions. The stable interpenetrating network structure formed by the two components within the asphalt exerts a powerful “skeletal” support function. This physical spatial confinement effect greatly buffers the component migration induced by aging, thereby maintaining a relatively smooth and stable surface morphology at the microscopic level, further corroborating the microscopic advantages of rubber–plastic composite modification technology in enhancing the long-term durability of pavement materials.

5. Conclusions

This study investigated the aging behavior of rubber–plastic TPE-modified asphalt under short-term thermo-oxidative aging, long-term pressure aging, and ultraviolet (UV) aging using multi-scale characterization from rheological, chemical, and morphological perspectives.
  • Macroscopic physical and rheological tests indicate that the LMMR-LDPE composite system achieves a good balance between anti-aging properties and rheological performance. Compared to SBS and single-doped LDPE-modified asphalts, this composite effectively mitigates the severe hardening and elastic degradation caused by aging. After experiencing different aging conditions, the softening point increment and the rutting factor aging index decreased by up to 22.8% and 28.8%, respectively, compared to the baseline SBS system. This suggests that the composite system is capable of maintaining relatively good viscoelasticity while resisting environmental aging within the present experimental framework.
  • Regarding chemical composition and colloidal structure, the rubber–plastic composite modifier slows down the internal oxidation and component transformation processes of the asphalt. Specifically, under UV photo-oxidative aging, the carbonyl aging index of the composite system was 1.71, which was 43.9% lower than that of the SBS system. This trend may be related to the physical oxygen-barrier effect of the LDPE crystalline phase, together with the structural flexibility provided by LMMR. Within the present experimental framework, these results support a likely complementary anti-aging effect of the combined modifier in terms of chemical oxidation resistance.
  • Micromorphological observations reveal that the cross-linked network formed within the composite system inhibits the aging-induced agglomeration and micro-phase separation of the polymers. Under the effects of UV and long-term pressure, the surface roughness of the single-doped LDPE system increased by more than 85% after aging. In contrast, the LMMR-LDPE system avoids excessive coarsening of the plastic crystalline phase due to the confinement of the rubber phase’s flexible network, allowing the modified asphalt to maintain a relatively smooth and stable micromorphology even after deep aging.
Compared with several advanced modifier systems reported in recent studies, the present LMMR-LDPE composite system shows a relatively balanced performance in terms of rheological stability, oxidation resistance, and morphological stability under RTFOT, PAV, and UV aging conditions. Although direct one-to-one comparison among different studies should be made with caution because of differences in materials and test protocols, this result helps position the present work within the broader context of recent anti-aging modification strategies.
It should also be noted that the present conclusions are based on comparative laboratory-scale observations under controlled aging conditions. Repeated measurements and the associated variability analysis were incorporated in the present study, and the corresponding error bars are provided in the relevant figures to reflect measurement uncertainty. However, the laboratory aging protocols still cannot fully reproduce the complexity of actual pavement service environments. In addition, the scalability, economic feasibility, and field applicability of the proposed system have not yet been systematically validated. Future work should therefore focus on more rigorous statistical evaluation, pilot-scale preparation, economic assessment, and validation at mixture and field scales under more realistic coupled aging conditions.

Author Contributions

Conceptualization W.X.; methodology, J.F. and J.C.; validation, Y.C. and Q.H.; writing—original draft preparation, L.Z.; writing—review and editing, T.X., Y.M.; visual supervision, Z.D.; funding acquisition, Y.M. All authors have read and agreed to the published version of the manuscript.

Funding

The authors gratefully acknowledge the financial support provided by the Natural Science Foundation of Hunan Province (2025JJ60273), the National Natural Science Foundation of China (52308437), and the National Key R&D Program (2024YFB2605101).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The original contributions presented in this study are included in the article. Further inquiries can be directed to the corresponding author.

Conflicts of Interest

Author Wenxiang Xie was employed by the company Hunan Provincial Expressway Group Co., Ltd. Authors Jiayan Fan, Yixiang Chen, Qingkui Han and Zuxun Ding were employed by the company Hunan Expressway Construction Engineering Co., Ltd. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

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Figure 4. Proportions of four components for modified asphalt under different aging conditions: (a) SARA fraction proportions of SBS-modified asphalt; (b) SARA fraction proportions of LMMR-modified asphalt; (c) SARA fraction proportions of LDPE-modified asphalt; (d) SARA fraction proportions of LMMR-LDPE composite-modified asphalt.
Figure 4. Proportions of four components for modified asphalt under different aging conditions: (a) SARA fraction proportions of SBS-modified asphalt; (b) SARA fraction proportions of LMMR-modified asphalt; (c) SARA fraction proportions of LDPE-modified asphalt; (d) SARA fraction proportions of LMMR-LDPE composite-modified asphalt.
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Figure 5. Colloidal instability index of different modified asphalts.
Figure 5. Colloidal instability index of different modified asphalts.
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Figure 6. Aging index of four components for different modified asphalts.
Figure 6. Aging index of four components for different modified asphalts.
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Figure 7. Three-dimensional AFM images under different aging conditions: (a) Unaged; (b) Long-term pressure aging; (c) Ultraviolet (UV) aging; (d) Short-term thermal oxidative aging.
Figure 7. Three-dimensional AFM images under different aging conditions: (a) Unaged; (b) Long-term pressure aging; (c) Ultraviolet (UV) aging; (d) Short-term thermal oxidative aging.
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Figure 8. Surface roughness values of different modified asphalts under unaged and aged conditions: (a) Surface roughness values under unaged and RTFOT-aged conditions; (b) Surface roughness values under unaged and PAV-aged conditions; (c) Surface roughness values under unaged and UV-aged conditions.
Figure 8. Surface roughness values of different modified asphalts under unaged and aged conditions: (a) Surface roughness values under unaged and RTFOT-aged conditions; (b) Surface roughness values under unaged and PAV-aged conditions; (c) Surface roughness values under unaged and UV-aged conditions.
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Figure 9. Roughness variation amplitude of different modified asphalts under RTFOT, PAV, and UV aging conditions.
Figure 9. Roughness variation amplitude of different modified asphalts under RTFOT, PAV, and UV aging conditions.
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Table 1. Technical Indicators of 70# Base Asphalt.
Table 1. Technical Indicators of 70# Base Asphalt.
Test PropertyUnitMeasured ValueSpecificationTest Method
Penetration Index-−1.41−1.5~+1.0T0604
Softening Point°C49.5≥46T0606
Ductility at 5 °Ccm1.021-T0603
Dynamic Viscosity at 135 °CPa·s0.4-T0625
Table 2. Technical specifications of the SBS modifier.
Table 2. Technical specifications of the SBS modifier.
Test PropertyUnitMeasured Value
Styrene content%31
Block ratio (S/B)-30/70
Melt flow rate (200 °C, 5 kg)g/10 min2.5
Appearance-White pellets
Table 3. Technical specifications of low Mooney rubber.
Table 3. Technical specifications of low Mooney rubber.
ItemLMMR
Natural rubber (%)46.5
Synthetic rubber (%)18.5
Carbon black (%)28.2
Inorganic filler (%)6.8
Sol content (%)56.5
Table 4. Technical specifications of low-density polyethylene.
Table 4. Technical specifications of low-density polyethylene.
ItemValue
CompositionLow-density polyethylene
Density0.941~0.960 g/cm3
Melting point142 °C
AppearancePellets (oblate)
Crystallinity80%~90%
StabilityGood
Table 5. Technical indexes of the Compatibilizer.
Table 5. Technical indexes of the Compatibilizer.
GradeDensityViscosityMAH ContentAppearanceStyrene/
Rubber Ratio
FG19010.91 g/cm31000 cP1.4%~2%Transparent pellets30/70
Table 6. Formulations of different modified asphalts.
Table 6. Formulations of different modified asphalts.
Asphalt TypeDesignationComposition
SBS-modified asphaltSBS4.0% SBS + Base asphalt
LMMR-modified asphaltLMMR10.5% LMMR + Base asphalt
LDPE-modified asphaltLDPE4.5% LDPE + Base asphalt
LMMR/LDPE composite-modified asphaltLMMR-LDPE15% LMMR-LDPE + Base asphalt
Table 7. Carbonyl index of modified asphalts under different aging conditions.
Table 7. Carbonyl index of modified asphalts under different aging conditions.
Modified Asphalt TypeUnagedRTFOTPAVUV
SBS0.03140.05620.13470.0958
LMMR0.02920.04470.10920.0558
LDPE0.02550.04210.09330.0592
LMMR-LDPE0.02640.03780.09130.0451
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MDPI and ACS Style

Xie, W.; Fan, J.; Ma, Y.; Chen, Y.; Han, Q.; Zhang, L.; Cai, J.; Ding, Z.; Xie, T. Performance Evolution of Rubber–Plastic-Based Elastomer-Modified Asphalt Under Different Aging Conditions. Coatings 2026, 16, 578. https://doi.org/10.3390/coatings16050578

AMA Style

Xie W, Fan J, Ma Y, Chen Y, Han Q, Zhang L, Cai J, Ding Z, Xie T. Performance Evolution of Rubber–Plastic-Based Elastomer-Modified Asphalt Under Different Aging Conditions. Coatings. 2026; 16(5):578. https://doi.org/10.3390/coatings16050578

Chicago/Turabian Style

Xie, Wenxiang, Jiayan Fan, Yuetan Ma, Yixiang Chen, Qingkui Han, Liuyang Zhang, Jun Cai, Zuxun Ding, and Tangxin Xie. 2026. "Performance Evolution of Rubber–Plastic-Based Elastomer-Modified Asphalt Under Different Aging Conditions" Coatings 16, no. 5: 578. https://doi.org/10.3390/coatings16050578

APA Style

Xie, W., Fan, J., Ma, Y., Chen, Y., Han, Q., Zhang, L., Cai, J., Ding, Z., & Xie, T. (2026). Performance Evolution of Rubber–Plastic-Based Elastomer-Modified Asphalt Under Different Aging Conditions. Coatings, 16(5), 578. https://doi.org/10.3390/coatings16050578

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