Effect of Different Emulsifiers on the Preparation Process of Aloe-Emodin Microcapsules and Waterborne Coating Properties
Abstract
:1. Introduction
2. Experimental Materials and Methods
2.1. Experimental Materials
2.2. Preparation Method of the Aloe-Emodin Microcapsules
- (1)
- Preparation of wall material: Formaldehyde solution and urea were combined thoroughly, triethanolamine was added to bring the pH level down to about 8, and then 0.1 g of polyvinyl alcohol was added. The mixture was then placed in a magnetic stirrer and heated to 80 °C while being stirred at a rate of 600 rpm for one hour.
- (2)
- Preparation of core material: In order to fully emulsify the core material, for 45 min different types of emulsifiers were mixed with water and thoroughly stirred before the core material, aloe-emodin, was added and placed into the magnetic stirrer. The reaction temperature was then set to 60 °C and the stirring rate to 1000 rpm.
- (3)
- Microencapsulation: The solution of urea-formaldehyde resin wall material was slowly added into the core material with a dropper at 600 rpm. Citric acid monohydrate crystals were added in small amounts to adjust the pH of the solution to 2.5–3.0. The reaction was then continued for another two hours while being stirred with the addition of the proper amounts of NaCl and SiO2 powder. The final product was aged for 24 h at room temperature. After aging, the product was filtered several times with ethanol and water using a filtering machine and put into an oven and dried at 40 °C for 24 h. After drying, the product was ground and the resulting powder was microencapsulated.
2.3. Preparation Method of the Paint Films
2.4. Testing and Characterization
2.4.1. Yield and Coverage Rate Test of the Microcapsules
2.4.2. Micromorphology and Chemical Composition Test
2.4.3. Antibacterial Test of the Paint Films
2.4.4. Optical Properties Test of the Paint Films
2.4.5. Roughness Test of the Paint Films
3. Results and Discussion
3.1. Analysis of Microcapsule Preparation Results
3.1.1. Analysis of Microcapsule Yield and Coverage Rate
3.1.2. Analysis of Microcapsule Morphology
3.1.3. Analysis of Chemical Composition of Microcapsules
3.2. Analysis of Paint Film Properties
3.2.1. Analysis of Paint Film Morphology
3.2.2. Analysis of Chemical Composition of Paint Film
3.2.3. Analysis of Antimicrobial Properties of Paint Film
3.2.4. Analysis of Optical Properties of Paint Film
3.2.5. Analysis of Paint Film Roughness
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Material | Molecular Formula | Mw (g/mol) | CAS No. | Concentration (%) |
---|---|---|---|---|
urea | CH4N2O | 60.06 | 57-13-6 | 99.0 |
formaldehyde solution | - | - | - | 37.0 |
triethanolamine | C6H15NO3 | 149.19 | 102-71-6 | 99.9 |
polyvinyl alcohol | [C2H4O]n | - | 9002-89-5 | |
aloe-emodin | C15H10O5 | 270.2369 | 481-72-1 | 98.0 |
citric acid monohydrate | C6H10O8 | 210.14 | 5949-29-1 | 99.9 |
anhydrous ethanol | C2H6O | 46.07 | 64-17-5 | 99.9 |
waterborne acrylic resin | - | - | 9003-01-4 | - |
Escherichia coli | - | - | - | - |
Staphylococcus aureus | - | - | - | - |
nutrient agar medium | - | - | - | - |
nutritional broth | - | - | - | - |
sodium chloride | NaCl | 58.4428 | 7647-14-5 | 99.5 |
silicon dioxide | SiO2 | 60.084 | 14808-60-7 | 99.5 |
polyethylene film | - | - | - | - |
Petri dish | - | - | - | - |
sodium dodecylbenzene sulfonate (SDBS) | C18H29NaO3S | 348.48 | 25155-30-0 | 99.0 |
octylphenol polyoxyethylene ether -10 (OP-10) | (C2H4O)N·C14H22O | 602.797 | 9002-93-1 | 99.0 |
polyoxyethylene dehydrated sorbitan monooleate (Tween-80) | C24H44O6 | 428.60 | 9005-65-6 | 99.0 |
Name of Emulsifier | HLB Value | Type of Emulsifier |
---|---|---|
SDBS | 10.6 | Anionic type |
OP-10 | 13.4 | Non-ionic |
Tween-80 | 15.0 | Non-ionic |
Sample | Types of Emulsifiers | Emulsifier Concentration (%) | n (Urea):n (Formaldehyde) | m (Core Material):m (Wall Material) | Temperature (°C) | Stirring Speed (rpm) |
---|---|---|---|---|---|---|
1 | SDBS | 1 | 1:1.2 | 1:15 | 50 | 600 |
2 | SDBS | 3 | 1:1.2 | 1:15 | 50 | 600 |
3 | OP-10 | 1 | 1:1.2 | 1:15 | 50 | 600 |
4 | OP-10 | 3 | 1:1.2 | 1:15 | 50 | 600 |
4 | Tween-80 | 1 | 1:1.2 | 1:15 | 50 | 600 |
6 | Tween-80 | 3 | 1:1.2 | 1:15 | 50 | 600 |
Sample | Urea (g) | Formaldehyde Solution (g) | Wall Material (g) | Polyvinyl Alcohol (g) | Aloe-Emodin (g) | Deionized Water (g) | Emulsifier (g) | NaCl (g) | SiO2 (g) |
---|---|---|---|---|---|---|---|---|---|
1 | 10.00 | 16.22 | 16.00 | 0.10 | 1.07 | 232.65 | 2.35 | 1.28 | 1.28 |
2 | 10.00 | 16.22 | 16.00 | 0.10 | 1.07 | 227.95 | 7.05 | 1.28 | 1.28 |
3 | 10.00 | 16.22 | 16.00 | 0.10 | 1.07 | 232.65 | 2.35 | 1.28 | 1.28 |
4 | 10.00 | 16.22 | 16.00 | 0.10 | 1.07 | 227.95 | 7.05 | 1.28 | 1.28 |
5 | 10.00 | 16.22 | 16.00 | 0.10 | 1.07 | 232.65 | 2.35 | 1.28 | 1.28 |
6 | 10.00 | 16.22 | 16.00 | 0.10 | 1.07 | 227.95 | 7.05 | 1.28 | 1.28 |
Content of the Microcapsules (%) | Microcapsule Weight (g) | Coating Weight (g) |
---|---|---|
0 | 0 | 1.00 |
1.0 | 0.01 | 0.99 |
3.0 | 0.03 | 0.97 |
6.0 | 0.06 | 0.94 |
7.0 | 0.07 | 0.93 |
9.0 | 0.09 | 0.91 |
Sample | Types of Emulsifiers | Emulsifier Concentration (%) | Yield (g) | Yield Rate (%) | Coverage Rate (%) |
---|---|---|---|---|---|
1 | SDBS | 1.0 | 10.16 | 3.8 | 9.3 |
2 | SDBS | 3.0 | 11.85 | 4.5 | 9.4 |
3 | OP-10 | 1.0 | 13.27 | 5.1 | 7.7 |
4 | OP-10 | 3.0 | 13.58 | 5.1 | 7.5 |
5 | Tween-80 | 1.0 | 14.15 | 5.3 | 8.0 |
6 | Tween-80 | 3.0 | 14.25 | 5.4 | 8.0 |
Sample | Content of the Microcapsules (%) | Average Number of Recovered Escherichia coli (CFU·Piece−1) | Antibacterial Rate against Escherichia coli (%) | Average Number of Recovered Staphylococcus aureus (CFU·Piece−1) | Antibacterial Rate against Staphylococcus aureus (%) |
---|---|---|---|---|---|
Paint film with Sample 2 microcapsules | 0 | 314 | - | 280 | - |
1 | 204 | 35.0 | 221 | 21.1 | |
3 | 168 | 46.5 | 164 | 41.4 | |
5 | 126 | 59.9 | 126 | 55.0 | |
6 | 105 | 66.6 | 121 | 56.8 | |
9 | 72 | 77.1 | 78 | 72.1 | |
Paint film with Sample 4 microcapsules | 0 | 314 | - | 280 | - |
1 | 239 | 23.9 | 235 | 16.1 | |
3 | 201 | 36.0 | 186 | 33.6 | |
5 | 173 | 44.9 | 154 | 45.0 | |
6 | 140 | 55.4 | 152 | 45.7 | |
9 | 87 | 72.3 | 101 | 63.9 | |
Paint film with Sample 6 microcapsules | 0 | 314 | - | 280 | - |
1 | 231 | 26.4 | 229 | 18.2 | |
3 | 206 | 34.4 | 184 | 34.3 | |
5 | 164 | 47.8 | 160 | 42.9 | |
6 | 133 | 57.6 | 158 | 43.6 | |
9 | 92 | 70.7 | 110 | 60.7 |
Sample | Content of the Microcapsules (%) | L | a | b | ΔE |
---|---|---|---|---|---|
Paint film with Sample 2 microcapsules | 0 | 93.6 ± 0.7 | −0.8± 0.1 | 3.8 ± 0.5 | - |
1.0 | 92.0 ± 1.6 | −3.0 ± 0.1 | 18.1 ± 1.2 | 14.5 | |
3.0 | 86.2 ± 1.5 | −3.3 ± 0.2 | 42.7 ± 2.3 | 39.7 | |
5.0 | 84.2 ± 1.6 | 1.0 ± 0.1 | 55.6 ± 1.8 | 52.7 | |
6.0 | 84.5 ± 1.6 | 1.9 ± 0.3 | 61.3 ± 1.2 | 58.3 | |
9.0 | 81.7 ± 0.9 | 5.1 ± 0.6 | 63.1 ± 1.4 | 60.8 | |
Paint film with Sample 4 microcapsules | 0 | 93.6 ± 0.7 | −0.8 ± 0.1 | 3.8 ± 0.5 | - |
1.0 | 90.6 ± 2.3 | −1.0 ± 0.1 | 16.2 ± 1.2 | 12.8 | |
3.0 | 89.4 ± 0.8 | 0.8 ± 0.1 | 25.4 ± 0.5 | 22.0 | |
5.0 | 85.4 ± 3.3 | 2.9 ± 0.6 | 37.4 ± 1.4 | 34.8 | |
6.0 | 85.6 ± 2.5 | 1.4 ± 0.3 | 38.8 ± 1.5 | 36.1 | |
9.0 | 83.5 ± 2.3 | 6.1 ± 0.5 | 48.1 ± 0.7 | 46.0 | |
Paint film with Sample 6 microcapsules | 0 | 93.6 ± 0.7 | −0.8 ± 0.1 | 3.8 ± 0.5 | - |
1.0 | 91.5 ± 2.0 | −2.9 ± 0.2 | 21.4 ± 1.1 | 17.9 | |
3.0 | 86.4 ± 2.0 | −2.0 ± 0.1 | 37.4 ± 0.8 | 34.4 | |
5.0 | 85.4 ± 1.0 | −0.5 | 53.9 ± 1.2 | 50.8 | |
6.0 | 87.7 ± 1.4 | −0.6 ± 0.1 | 54.5 ± 1.3 | 51.1 | |
9.0 | 82.2 ± 1.6 | 6.1 ± 0.2 | 61.9 ± 0.6 | 59.6 |
Sample | Content of the Microcapsules (%) | 20° (GU) | 60° (GU) | 85° (GU) | Gloss Loss Rate (%) |
---|---|---|---|---|---|
Paint film with Sample 2 microcapsules | 0 | 5.9 ± 0.3 | 17.8 ± 0.6 | 7.0 ± 1.0 | - |
1.0 | 6.2 ± 0.2 | 12.4 ± 1.0 | 2.8 | 30.3 | |
3.0 | 3.8 ± 0.1 | 8.5 ± 0.4 | 3.9 ± 0.2 | 52.5 | |
5.0 | 2.0 ± 0.1 | 6.2 ± 0.1 | 3.5 ± 0.1 | 65.4 | |
6.0 | 1.8 ± 0.1 | 6.1 ± 0.1 | 3.2 ± 0.1 | 65.6 | |
9.0 | 1.7 ± 0.1 | 6.4 ± 0.2 | 1.9 ± 0.1 | 66.0 | |
Paint film with Sample 4 microcapsules | 0 | 5.9 ± 0.3 | 17.8 ± 0.6 | 7.0 ± 1.0 | - |
1.0 | 2.8 ± 0.3 | 12.0 ± 0.6 | 9.8 ± 0.2 | 32.7 | |
3.0 | 2.3 ± 0.2 | 8.4 ± 0.3 | 4.7 ± 0.1 | 52.7 | |
5.0 | 1.6 ± 0.1 | 6.9 ± 0.2 | 2.8 ± 0.1 | 65.3 | |
6.0 | 1.8 ± 0.1 | 5.7 ± 0.1 | 2.1 ± 0.1 | 67.8 | |
9.0 | 1.5 ± 0.2 | 4.3 ± 0.3 | 0.5 | 76.1 | |
Paint film with Sample 6 microcapsules | 0 | 6.0 ± 0.3 | 17.8 ± 0.6 | 7.0 ± 1.0 | - |
1.0 | 3.5 ± 0.1 | 11.2 ± 0.7 | 10.9 ± 0.8 | 36.9 | |
3.0 | 1.5 ± 0.1 | 7.4 ± 0.2 | 2.0 ± 0.1 | 58.4 | |
5.0 | 1.2 ± 0.1 | 4.8 ± 0.2 | 1.0 ± 0.1 | 73.2 | |
6.0 | 1.6 ± 0.2 | 3.8 ± 0.1 | 0.5 | 78.5 | |
9.0 | 1.2 ± 0.1 | 2.7 ± 0.1 | 0.3 | 84.7 |
Sample | Content of the Microcapsules (%) | Roughness (μm) |
---|---|---|
Paint film with Sample 2 microcapsules | 0 | 0.1 ± 0.1 |
1.0 | 0.4± 0.1 | |
3.0 | 0.7 ± 0.1 | |
5.0 | 1.5 | |
6.0 | 1.5 ± 0.2 | |
9.0 | 2.1 ± 0.1 | |
Paint film with Sample 4 microcapsules | 0 | 0.1 ± 0.1 |
1.0 | 0.8 ± 0.2 | |
3.0 | 1.2 | |
5.0 | 2.0 ± 0.1 | |
6.0 | 2.6 ±0.1 | |
9.0 | 4.2 | |
Paint film with Sample 6 microcapsules | 0 | 0.1 ± 0.1 |
1.0 | 0.7 ± 0.1 | |
3.0 | 1.6 | |
5.0 | 3.5 ± 0.1 | |
6.0 | 4.1 ± 0.3 | |
9.0 | 5.1 ± 0.1 |
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Ding, T.; Huang, N.; Yan, X. Effect of Different Emulsifiers on the Preparation Process of Aloe-Emodin Microcapsules and Waterborne Coating Properties. Coatings 2023, 13, 1355. https://doi.org/10.3390/coatings13081355
Ding T, Huang N, Yan X. Effect of Different Emulsifiers on the Preparation Process of Aloe-Emodin Microcapsules and Waterborne Coating Properties. Coatings. 2023; 13(8):1355. https://doi.org/10.3390/coatings13081355
Chicago/Turabian StyleDing, Tingting, Nan Huang, and Xiaoxing Yan. 2023. "Effect of Different Emulsifiers on the Preparation Process of Aloe-Emodin Microcapsules and Waterborne Coating Properties" Coatings 13, no. 8: 1355. https://doi.org/10.3390/coatings13081355
APA StyleDing, T., Huang, N., & Yan, X. (2023). Effect of Different Emulsifiers on the Preparation Process of Aloe-Emodin Microcapsules and Waterborne Coating Properties. Coatings, 13(8), 1355. https://doi.org/10.3390/coatings13081355