Effect of Co/TiAl on Mechanical Properties of Laser Melted IN 625 on 304SS Matrix

IN 625 is one of the most widely used nickel-based high-temperature alloys. However, the unstable high-temperature mechanical properties of IN625 and the difficulty of processing complex parts have limited its wider application. This work fabricated IN625 coatings with Co/TiAl (1.25, 1.55, and 1.85) on 304SS using laser melting deposition technology, with excellent high-temperature mechanical properties. The effects of Co/TiAl on the microstructure and properties of the laser-cladded resulting coatings have been carefully investigated. Compared to the IN625 coating, the addition of Co, Ti, and Al to the IN625 laser cladding coating significantly enhances its hardness and strength at room temperature, while reducing the elongation rate sharply. After heat treatment (900 °C × 10 h + 850 °C × 2 h), the hardness of the IN625 coating decreases, while the hardness of the IN625 laser cladding coating with added Co, Ti, and Al significantly increases. At a temperature of 850 °C, the yield strength and elongation rate of the IN625 laser cladding coating with Co, Ti, and Al additives exhibit an increasing-then-decreasing trend as the Co/TiAl ratio rises. The results exhibited that the coating had excellent high-temperature mechanical properties when the Co/TiAl is 1.55, and its hardness, tensile strength, yield strength, and elongation rate are 48.62 HRC, 735 Map, 665 MPa, and 11.3%, respectively.