Numerical Investigation of the Effect of Symmetry on Evaporation Triggered Elastocapillary Top-Gathering of High Aspect Ratio Micropillars

High-aspect-ratio (HAR) micropillar arrays offer a wide range of applications in micro-contact printing, switchable transparent optical windows, superhydrophobic surfaces, mechanical sensors, and actuators, due to their properties such as large surface area and excellent mechanical compliance. However, owing to their high aspect ratio, these microstructures are prone to lateral deflection by elastocapillary forces in liquid environments, which is known as top-gathering, limiting their manufacturing processes and applications. Here, the impact of symmetry on evaporation triggered top-gathering of micropillars was studied numerically. The initiation of the micropillar deflection due to capillary forces under varying force distributions was simulated using a COMSOL Multiphysics simulation package. The simulation was carried out for the configurations of two, four, and an array of micropillars. For the four micropillar configuration, a new equation was suggested for calculating the micropillar deflection due to elastocapillary forces, using force distributions around the micropillars. The suggested equation was verified by comparison with the experimental observations. The effect of droplet evaporation on deflection/top-gathering of micropillars was also investigated. It was found that initiation of deflection is due to asymmetry at the rim of the droplet, generating domino-like deflection of the other micropillars. This study provides a new equation/criterion for estimating deflection of the micropillars, suggesting array designs that are resistant to such deflections when interacting with liquids.