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Review

Evaluating the Sustainability of Emerging Extraction Technologies for Valorization of Food Waste: Microwave, Ultrasound, Enzyme-Assisted, and Supercritical Fluid Extraction

by
Elixabet Díaz-de-Cerio
1,2,† and
Esther Trigueros
2,3,*,†
1
Department of Analytical Chemistry, Faculty of Sciences, University of Valladolid, 47011 Valladolid, Spain
2
Institute of Sustainable Processes, University of Valladolid, Paseo del Prado de la Magdalena 3-5, 47011 Valladolid, Spain
3
Department of Chemical Engineering and Environmental Technology, School of Industrial Engineering, University of Valladolid, Dr. Mergelina s/n, 47011 Valladolid, Spain
*
Author to whom correspondence should be addressed.
These authors contributed equally to this work.
Agriculture 2025, 15(19), 2100; https://doi.org/10.3390/agriculture15192100 (registering DOI)
Submission received: 29 August 2025 / Revised: 30 September 2025 / Accepted: 3 October 2025 / Published: 9 October 2025

Abstract

Food industry generates substantial waste, raising economic and environmental concerns. Green Chemistry (GC) highlights the extraction of nutritional and bioactive compounds as a key strategy for waste valorization, driving interest in sustainable methods to recover valuable compounds efficiently. This review evaluates the sustainability of widely used emerging extraction technologies—Microwave-, Ultrasound- and Enzyme-Assisted, as well as Supercritical Fluid Extraction—and their alignment with GC principles for agri-food waste valorization. It first outlines the principles, key parameters, and main advantages and limitations of each technique. Subsequently, sustainability is then assessed in selected studies using the Analytical GREEnness Metric Approach (AGREEprep). By calculating the greenness score (GS), this metric quantifies the adherence of extraction processes to sustainability standards. The analysis reveals variations within the same extraction method, influenced by solvent choice and operating conditions, as well as differences across the techniques, highlighting the importance of process design in achieving green and efficient valorization.

1. Introduction

Sustainability has aroused a huge concern in the scientific community in the last 4 decades. This term was defined as the development that meets the needs of the present without compromising the ability of future generations to meet their own needs [1], which implies that the industry has to reach a balance of the impact at each stage of the supply chain in terms of economic, social, environmental and technological sustainability [2]. In this sense, the European Community established the European Green Deal as a strategy to be transformed into a climate neutral Europe by 2050 [3]. The core of this strategy is to achieve a sustainable food system from a circular bioeconomy point of view [4]. These initiatives agree with the United Nations 2030 Agenda [5] along with its 17 Sustainable Development Goals [6]. Specifically, goals 12.3 and 12.5 are committed to reduce 50% food loss in the production sector and supply chain, employing prevention and the 3R strategy for waste management: reduce, reuse, and recycle [5,6,7].
The food industry, as one of the largest industries around the world, will lead to a sharp increase in food production in the upcoming 50 years due to population increases [2]. In 2022, the European Union (EU) estimated that this production generated 132 kg per inhabitant of which 46% corresponds to the food supply chain. Indeed, from the 59 million tons of fresh mass generated, 19% and 8% accounted for the processing and manufacturing and the primary production sectors, respectively [8,9]. In fact, to be in line with sustainable food production and consumption, the EU target is to reduce food waste to 10% in the processing and manufacturing sector by 2030 [6]. Thus, one of the major challenges in the food industry is to upgrade this biomass loss (co- and by-products) from its production due to the high economic and environmental impact [2,6].
In view of this aim, several strategies have been developed for biomass valorization into animal food, landfilling, biofuel, composting and the recovery and reuse of high-added-value constituents from food residues [2]. From them, this last is in the spotlight due to the application of these compounds as novel food ingredients to increase the product shelf-life, supply sustainable nutrient-dense foods, and reduce food processing contaminants as part of the challenges that the food industry must also face [10,11,12]. Furthermore, the recovery of high-added-value constituents from biomass comprises five stages according to the Universal Recovery Strategy stated by Galanakis [12,13]. Briefly, from an Analytical Chemistry (AC) point of view, it consisted of sample preparation and the isolation of target components, where extraction is the most decisive stage of this process [12,13].
In addition to being the key step from this process, extraction is also the most critical step due to the concern towards environmental issues [14,15]. Bearing the concept of sustainability in mind, concepts like green and white AC have gained attention meaning that AC adopted the 12 principles of Green Chemistry (GC) to become Green AC (GAC), or White AC (WAC) if it also comprises analytical efficiency and practical aspects [14,15,16]. For WAC, the blue applicability grade index (BAGI) has been presented using the Red-Green-Blue model to complement GAC tools [17], whereas for GAC, several metrics such as Analytical Eco-Scale, National Environmental Methods Index (NEMI) [18], Green Analytical Procedure Index (GAPI), Analytical Greenness calculator (AGREE) [19], and the updated versions of the complementary GAPI (ComplexGAPI) [20], complementary modified GAPI (ComplexMoGAPI) [20] and AGREE for sample preparation (AGREEprep) [15] were developed to measure the 12 GC principles. The vast majority of these metrics cover most of the analytical procedures such as GAPI, ComplexGAPI, ComplexMoGAPI, and AGREE, as well as Analytical Eco-Scale [18,19,20]. Despite having many advantages, they also lack many important aspects concerning sample pretreatment and extraction. For instance, Analytical Eco-Scale does not consider the different scales of a process and lack of information in the use of solvents, occupational hazard or generation of waste, while GAPI and AGREE are considered to provide unclear results because of the overall greenness of the analytical method [18]. In the case of ComplexGAPI and ComplexMoGAPI, which were developed to overcome the limitations of GAPI, they effectively covers the whole procedure [20], especially ComplexMoGAPI, which also indicates the punctuation facilitating the process comparison like in AGREE and AGREEprep [15,19,20]. On the contrary, the AGREEprep tries to follow GAC principles just for the sample preparation step of the analytical process, which is considered the most crucial of an analytical method [15].
Although the integration of these principles is hard to accomplish due to a “solvent free” extraction and low energy consumption, nowadays, a stunning effort is being made to develop sustainable extraction methods [14,15]. Advanced analytical extraction techniques, namely Microwave-Assisted Extraction (MAE), Ultrasound-assisted Extraction (UAE), Enzyme-Assisted Extraction (EAE), and Supercritical Fluid Extraction (SFE), among others, and their combinations have been developed as a solution for sustainable extraction [12,21]. These techniques have been demonstrated to overcome traditional extraction problems, better recoveries of bioactive compounds, and are considered more sustainable compared to other advanced extraction techniques [22,23]. Furthermore, conventional extractions are also adapting to those principles using non-toxic, reusables and biodegradables reagents such as natural deep eutectic solvents (NADESs) which are considered a sustainable alternative with the benefit of enhancing the antioxidant capacity of the extract [24,25,26]. In addition, the latest articles of advanced analytical extraction techniques also include the use of NADESs as a greener upgrade solution [24]. Thus, the aim of this review is to evaluate and analyze the grade in which the analytical extraction techniques employed for food waste valorization are aligned with GC principles employing the AGREEprep tool, since it refers to the step of sample preparation focusing on extraction methodology.

2. Methodology

To prepare this review on sustainable extraction techniques, namely MAE, UAE, EAE, and SFE, for managing industrial food waste, a comprehensive search was conducted across the Scopus database, including articles, review papers, and books. Keywords used in the search included “waste”, alongside the full name of the respective technique, “food waste”, “valorization”, “agricultural waste”, “sustainable extraction”, “green chemistry”, “emerging technologies”, “industrial waste”, and “by-products”.
Given the primary objective of this review, focusing on evaluating the sustainability of common emerging extraction technologies as alternatives to conventional methods, the environment impact of these technologies was assessed. For this purpose, and due to the limited availability of standardized metrics for evaluating extraction processes sustainability, the greenness score (GS) was calculated using the AGREEprep tool [15]. This metric reflects compliance with the GC criteria, each with assigned weights expressed in brackets, to visually represent adherence to sustainability standards:
  • Favor in situ preparation (1)
  • Use safer solvents and reagents (5)
  • Target sustainable, reusable and renewable materials (2)
  • Minimize waste (4)
  • Minimize sample, chemical and material amounts (2)
  • Maximize sample throughput (3)
  • Integrate steps and promote automation (2)
  • Minimize energy consumption (4)
  • Choose the greenest possible post-sample preparation configuration for analysis (2)
  • Ensure safe procedures for the operator (3)
AGREEprep uses clear, colorful round pictograms to visually represent the results. The inner circle displays the overall GS, as both a color and a score, resulting from the scores of each criterion and their respective weights. The GS ranges from 0 to 1, where 0 (reddest) indicates the worst performance across all criteria, and 1 (greenest) represents the best, reflecting the greenest possible process. Around the inner circle, the performance of the ten evaluated criteria is depicted as individual segments, with the length of each segment proportional to the criterion’s weight in the overall score and the color providing a visual representation of its performance. Criterion 2 (C2) is assigned the highest weight (5 out of 28) due to the significant impact of solvents and reagents on the green attributes of the entire extraction process. Following this, criteria 4, 8, and 10, which address waste, energy demands, and operator safety, play a critical role in the GS assessment and are assigned the second-highest weight (4 out of 28).
Due to the laboratory-scale nature of the studies available in the literature and the need for sample transportation prior to analysis, C1 consistently received a score of 0 in all cases. According to the tool specifications, “sample preparation is performed in the laboratory after sample collection and transportation”. For C2, which relates to the use of hazardous materials, the pretreatment, extraction, and post-extraction stages were considered. All reagents carrying a hazards warning, as well as the use of acids and alkalis, were included, with 10 g or mL defined as the threshold above which a score of 0 is assigned. Consequently, pretreatment steps such as cleaning or defatting, as well as post-extraction operations including precipitation, washing, and neutralization, could negatively affect this criterion when hazardous solvents are employed. C4 considered the waste generated throughout the extraction process, including toxic solvents (e.g., methanol), acids and alkalis, and non-reusable laboratory material. Samples impregnated with these solvents were also classified as waste. For C5, only the sample used during the extraction process was considered, since in many studies an excess of material is submitted to pretreatment to ensure sufficient availability for extraction or for multiple experimental batches. As the focus of this review is to evaluate and compare extraction technologies, sample throughput (C6) and energy consumption (C8) were assessed exclusively for the extraction stage. The overall extraction duration—including replicates, parallel or sequential runs, and preheating/cooling stages, when applicable—was used to estimate the number of samples extracted per hour for C6. To normalize energy consumption across technologies, optimal extraction conditions reported in each study were considered. Energy consumption was expressed as Wh/sample, based on the number of samples per hour (C6) and the total energy demand of the extraction process. When equipment-specific data were unavailable, standard values were estimated according to operational conditions and scale. For instance, in SFE, the energy consumption of pumps (within reported pressure and flow ranges) and the heating system of the reactor or vessel were considered. In the case of UAE, continuous versus pulsed operation modes were accounted for, and for MAE, intermittent operation was also considered.
To select studies on emerging technologies relevant to this review, specific criteria were applied to ensure a minimum of 20 articles after the literature screening process. The search was limited to English-language articles published within selected dates in the Scopus database. Identified references were screened based on exclusion criteria, and the final selected studies were assessed for their integration into GC principles through GS determination.
For MAE, articles published from 2022 and 2024 were identified using the search terms “microwave” AND “assisted” AND “extraction”, in the title, abstract, and keywords, restricted to the “Agricultural and Biological Sciences” subject area. The search included the keywords: “waste”, “microwave-assisted extraction”, “microwave assisted extraction”, “microwave radiation”, “microwave-assisted”, “microwaves”, “microwave irradiation”, “microwave”, “microwave-assisted technique”, “microwave-assisted hydrothermal”, and “microwave extraction. This yielded 41 documents, of which 4 were excluded for not using agricultural waste as raw material, 1 for not being in English, 5 for being review articles despite being classified as research papers, 2 for evaluating microwave technology combined with other methods, and 4 for lacking information on operational extraction parameters making GS estimation impossible. After screening, 25 articles were selected for GS determination.
For UAE, articles published between 2023 and 2024 were identified using the terms “ultrasound” AND “assisted” AND “extraction” in the title, abstract, and keywords, within the “Agricultural and Biological Sciences” subject area. The search included keywords “waste”, “ultrasound assisted extraction”, “ultrasound-assisted extraction”, “ultrasonics”, and “ultrasound”, yielding 48 articles. After screening, 2 articles were excluded for not focusing on agricultural waste, 6 for being review articles mislabeled as research papers, 1 for lacking free access, 4 for insufficient information on operational parameters for GS estimation, and 12 for using combined extraction techniques. This resulted in 23 final articles selected for GS determination.
For EAE, no date or subject area restrictions were applied. Articles containing “enzyme-assisted” AND “extraction” in the title, abstract, and keywords were searched using “waste” as an additional keyword. This yielded 89 articles, but only 24 articles were selected after applying exclusion criteria. 12 were excluded for focusing on non-agricultural waste, 9 for being review articles instead of research papers, 21 for addressing enzyme-related topics unrelated to agricultural waste valorization, 3 for lacking operational extraction parameters required for GS estimation, and 20 for employing enzymatic extraction in combination with other technologies.
For SFE, articles published between 2022 and 2024 were identified using the terms “supercritical” AND “fluid” AND “extraction” in the title, abstract, and keywords, within the “Agricultural and Biological Sciences” subject area. The search included keywords “waste”, “supercritical fluid extraction” and “supercritical fluid”, yielding 50 articles. After screening, 4 articles were excluded for not focusing on agricultural waste, 14 for being review articles mislabeled as research papers, 1 for lacking free access, 6 for insufficient information on operational parameters for GS estimation, and 3 for using combined extraction techniques. This resulted in 22 final articles selected for GS determination.
Figure 1 summarizes the literature search process, showing the numbers of screened (S), excluded (E), and selected articles (inner circle). A more detailed overview of the search, screening, and selection steps, including the specific exclusion criteria applied to each technique, is provided in Figure S1.

3. Microwave-Assisted Extraction (MAE)

3.1. MAE: Principle

Microwave-Assisted Extraction (MAE) is an innovative and efficient extraction technology that uses non-ionizing electromagnetic waves within a frequency range of 300 MHz to 300 GHz [27]. These electromagnetic waves are composed of electric and magnetic fields that oscillate perpendicularly to one another and can heat materials by converting absorbed energy into thermal energy [28]. The extraction process using microwaves relies on the capacity of particles within a matrix to absorb this radiation [29]. During MAE, energy transfer occurs through two mechanisms: ionic conduction and dipole rotation. When electromagnetic waves are applied, ions migrate through the solution, and the solution resistance to this ion movement generates friction, leading to uniform heat throughout the system. Dipole rotation, on the other hand, involves molecule reorientation in response to the applied electric fields, causing thermal agitation as they return to a disordered state when the waves are removed [27,30]. This microwave-induced heating of solvents and matrices accelerates the extraction process [7].
The MAE process follows these key steps: first, microwave irradiation transfers heat from the solvent to the sample matrix, causing rapid and uniform heating. The rise in temperature causes moisture within the matrix to evaporate, dehydrating the cells and increasing the internal pressure. This increase in pressure leads to cell swelling and rupture, which increases porosity and releases the intracellular components [7,28,30,31]. This enhanced mass transfer, with heat and mass moving in the same direction, shortens extraction time, reduces use of solvents, and improves extraction yield [30]. The efficiency of dielectric heating, which depends on the power and frequency of the microwaves, allows MAE to selectively extract different target compounds [31]. The effectiveness of MAE depends on the dielectric properties of both the solvent and the matrix, making it particularly suitable for extracting compounds of medium to high polarity. Since polar molecules absorb microwave radiation, solvents typically used in MAE are polar, such as methanol, ethanol, and water, as well as mixtures of solvents with varying dielectric constants to prevent overheating [31]. As a result, MAE is usually considered as a combination of traditional solvent extraction methods combined with the use of microwave energy [30,32].

3.2. MAE: Influencing Parameters

The key parameters influencing MAE that can be adjusted to optimize extraction efficiency include the solvent selection, SSR, temperature, processing time, irradiation power, and additional factors such as stirring rate and the characteristics of the sample matrix [32,33,34]. Although MAE can be performed without a solvent, known as microwave-assisted solvent-free extraction, the use of a solvent generally enhances extraction efficiency. As in conventional extraction, solvent selection is crucial, and it must efficiently absorb microwave energy to facilitate rapid heating. A solvent with a higher dielectric constant and dissipation factor will distribute heat more uniformly throughout the sample matrix, resulting in increased extraction yields [30,35]. Other solvent-related factors to consider include its selectivity for the target compound, solubility, penetration capacity, and interactions with the extraction matrix [30]. Regarding the SSR, its effect depends on the nature of the sample matrix. At very low ratios, the reduced solvent surface area hinders microwave penetration into the material, lowering extraction efficiency. Conversely, a high SSR requires more time to reach the needed temperature, reducing the extraction efficiency [35]. The solvent volume should be sufficient to fully immerse the sample matrix during microwave treatment, but not excessively high to avoid increased time and energy consumption [30]. Temperature and irradiation power are closely linked, as microwave power supplies the energy needed to increase the matrix temperature. Higher microwave power leads to increased temperature, which enhances solvent penetration into the matrix and increases extraction yields while reducing extraction time. However, temperature control is essential to avoid unwanted reactions such as isomerization, transesterification, or thermal degradation [35]. While longer processing times generally result in higher extraction yields, prolonged exposure to heat can degrade thermosensitive compounds. Therefore, MAE requires balancing extraction yield and the stability of thermosensitive compounds by carefully adjusting operational parameters [30]. The sample matrix characteristics, including its dielectric properties, pretreatment, particle size, and moisture content, also affect MAE efficiency. For instance, reducing particle size through milling increases the surface area in contact with the solvent, enhancing mass transfer and extraction yield. However, very fine particles may complicate the separation of the extract from the residue, necessitating an additional separation step to obtain a pure extract [31]. Additionally, moisture content in the matrix aids extraction by acting as a solvent that, when heated and evaporated, increases pressure and enhances the extraction [30].

3.3. MAE: Advantages and Limitations

Compared to traditional extraction methods, MAE is a more efficient and cost-effective technology [34,36]. It utilizes a noncontact heating source that generates uniform heat, leading to increased efficiency and selectivity in the extraction process [27]. Additionally, MAE is time-saving, as it requires less time than conventional methods that rely on convention or conduction [29]. MAE consistently demonstrates higher efficiency than conventional extraction techniques, offering greater yields in shorter operational times [27,30,36,37]. During MAE, achieving maximum extraction efficiency depends heavily on selecting the optimal process parameters [38]. Furthermore, it is easy to operate [30] and provides reproducible results [35], with low equipment and energy costs [39] along with reduced solvent consumption, which minimizes environmental contamination [34].
A key limitation of MAE is temperature control. While higher temperatures typically improve extraction yields, excessive heat can damage or degrade thermolabile compounds [27]. Similarly, increasing power levels, which intensify microwave heating, can reduce yields and introduce undesired compounds into the extract. Therefore, finding optimal extraction conditions is essential [7]. The lack of selectivity in MAE, along with the presence of residual materials and extracted compounds, reduces the purity and quality of the extracts, often requiring a post-extraction separation step [7,27]. Additionally, the composition and characteristics of the matrix affect the MAE process, as complex matrices can impede the uniform penetration of microwave energy, resulting in incomplete extraction or compound degradation [7].

3.4. MAE: Integration into Green Chemistry

In recent years, numerous studies have evaluated the use of MAE for valorizing food waste, primarily focusing on the recovery of phenolic compounds from various sources such as fruit by-products, dried fruit shells, and grain residues [40,41,42,43,44,45], as well as the extraction of pectin from fruit peels like pomelo, tangerine, pineapple, orange, and banana [46,47,48,49,50]. The literature review and screening of MAE-related studies identified 41 relevant articles, of which 25 were selected for assessment against GC principles after applying specific exclusion criteria (Figure 1 and Figure S1). Table 1 summarizes the raw materials used, operational conditions, target compounds and optimal yields, as well as estimated GS values according to the detailed methodology.
The average GS value across the evaluated studies was 0.42 ± 0.09, with 72% of the studies scoring from 0.35 to 0.55, and 12% of the studies scoring above (Table 1). Only four out of the 25 studies scored below 0.35. Although microwave technology is generally considered sustainable, several factors lowered its overall GS value.
The lowest scores were observed for criterion 2, related to the “use of safer solvents and reagents”. C2 scored poorly due to the use of hazardous substances such as acidic and basic solutions during extraction, pressurizing agents, and hazardous/toxic reagents in the precipitation or washing steps (e.g., acids, methanol and other alcohols), as the use of more than 10 mL of hazardous solvents leads to a score of 0 for C2, significantly lowering the GS. In contrast, Montemurro et al. [51] valorized spent coffee ground using MAE with water as the solvent, achieving a high C2 score and the highest GS (0.58).
Other criteria with consistently low scores included criterion 6, due to limited sample throughput per hour, and criterion 8, due to high energy consumption from prolonged microwave exposure. The worst scores for C6 were found in studies on pomegranate [52], corn cobs [53], and hazelnut by-products [54] to obtain phenolic-rich extracts, with extraction times ranging from 30 to 80 min. Likewise, low C8 scores were observed in studies using microwave power levels of 500 to 1500 W for up to 80 min [42,47,52,53,54], resulting in high energy usage. Significant improvements in these criteria were achieved by Arora et al. [46], who conducted the fastest extraction (1.8 min), enabling 33 samples per hour and reducing energy consumption to just 18 Wh/sample, resulting in high scores for C6 and C8 and an overall GS of 0.49. Similarly, Barrios et al. [55] obtained GS values between 0.45 and 0.47 by using a multiwave reactor capable of processing 16 samples simultaneously, which reduced both time and energy use (<35 Wh/sample) and minimized operator exposure risks.
The lowest GS (0.18) was obtained in a study focusing on tangerine peel valorization using acidified water under 5 bar of pressure [47]. The use of nitrogen as a pressurizing agent reduced scores for criteria 4 and 10 due to waste generation and safety risks. Additional steps in the pressurization process affected C7, while the use of citric acid and HCl (pH 1–2) increased hazard levels and waste generation, lowering C2, C10, and C4. High energy consumption (300 Wh/sample) also led to a poor C8 score, cumulatively resulting in the lowest overall GS.
Conversely, the highest (greenest) GS values were primarily associated with criteria 5 and 9, which generally scored yellow to green. These reflect the small sample quantities used for extraction (typically up to 5 g) and the adoption of spectroscopic methods such as UV-vis spectrophotometry for post-analysis. Among the six studies with GS above 0.5, several achieved high scores in C4 and C10 by using safer solvents like water, ethanol, and weak acid solutions (e.g., citric acid), generating less than 1 g of waste (C4) and fewer than 2 hazards (C10), yielding overall GS values between 0.51 and 0.58 [43,48,51,56,57,58].
In conclusion, the analyzed MAE studies generally aligned with Green Chemistry principles, but their GS values were not as high as might be expected from a green extraction technology. This is largely due to the use of non-green solvents in extraction and pre/post-processing stages. To further enhance the sustainability of these processes, the use of greener solvents should be prioritized, not only to reduce waste generation but also to ensure a safer environment and minimize risks for operators. Additionally, implementing parallel extraction systems could improve throughput and reduce energy consumption, thereby boosting overall GS performance.

4. Ultrasound-Assisted Extraction (UAE)

4.1. UAE: Principle

Non-conventional methods are increasingly being applied to overcome the limitations of conventional methods for efficient and sustainable extractions [59]. In this sense, the ultrasound technology has garnered the community interest and has been widely used for the pretreatment or treatment of solid–liquid extraction of a vast number of bioactive compounds from a wide range of sources turning it into a perfect tool for agro-food biomass valorization [59,60,61,62].
Ultrasound is defined as sound waves with frequencies above the threshold for human hearing (>16 kHz) [62,63]. These ultrasound waves propagate through the media generating cycles of compression and shearing forces (decompression) [64] due to intense localized changes in pressure and temperature [64,65,66]. This propagation depends on the excitation characteristics and the properties of the media and generates the rising of cavitation bubbles [63,64,65,66]. For example, the normal frequency for bubbles generated in water is between 5 and 25 kHz due to their radio (1–100 μm) [66], although in the food industry frequencies from 20 kHz to 10 MHz are employed [63]. The propagation ends with the shock waves and the bubbles collapsing [63,64].
In depth, the process of acoustic cavitation results from several stages (in general, phase changes and nucleation) and two phenomena: sonocapillarity and sonoporation [66]. Thanks to them, plant cell walls are disrupted during this process enhancing the penetration of the solvent into the matrix due to the reduction in particle size and accelerating the mass transfer by the diffusion of the intracellular analytes into the solvent [23,60,62,64,65,66,67,68]. Thus, the use of this principle for the release and solubilization of target compounds is recognized as Ultrasound-Assisted Extraction (UAE), or sonication [62].
In addition, UAE is also considered as non-thermal technology [61] although the cavitation process induces an increase in temperature in the propagation and sample media. However, the combination of UAE and heat enhances the extraction and changes in the functional and structural properties of target compounds [69] (Table 1).
Table 1. Summary of studies on Microwave-Assisted Extraction (MAE) from agricultural wastes, detailing the raw materials studied, key extraction parameters, and the greenness score (GS) estimation based on Wojnowski et al. [15].
Table 1. Summary of studies on Microwave-Assisted Extraction (MAE) from agricultural wastes, detailing the raw materials studied, key extraction parameters, and the greenness score (GS) estimation based on Wojnowski et al. [15].
Raw MaterialSolventSSRMP (W)T (°C)t (min)CompoundOptimal YieldGSRef.
1Pomelo peelsWater acidified with HCl (pH 2.0)1:10–1:20300–600n.r.1.3–1.8Pectin3.09–5.57% EYAgriculture 15 02100 i001[46]
2Tangerina peelsAqueous acid solutions (pH 1–2)1:5–1:50150070–1104–12Pectin30 ± 2% EYAgriculture 15 02100 i002[47]
3Corn cobs30–80% Ethanol1:15–1:45500–80040–905–30TPC274,147.2 mAu × sAgriculture 15 02100 i003[53]
NADESs: Choline chloride/lactic acid (1:2, v/v); Choline chloride/glycerol (1:2, v/v); Choline chloride/1,2-propanediol (1:2, v/v); Choline chloride/urea (1:1, v/v)1:20–1:40500–80050–905–30TPC86,047.5 mAu × sAgriculture 15 02100 i004
4Orange waste50–100% Ethanol and acetone solutions 1:2050045–7510–20TPC; Hesperidin; Neohesperidin; Naringenin; Naringin16.68%; 2.08%; 3.82%; 2.04%; 6.32% EYAgriculture 15 02100 i005[40]
5Pineapple rindWater, ethanol,
acetone
1:3–1:10100–300n.r.5–15Bromelain127.8 Units BA/mL; 2.55 mg/mL protein contentAgriculture 15 02100 i006[70]
6Chestnut shellNaOH (0–0.2 M)1:25200–1000n.r.3–15TPC; Melanin274.09 mgGAE/g; 26.11% EYAgriculture 15 02100 i007[41]
7Rice bran60% Ethanol1:1090–800n.r.30TPC60.69 ± 0.61% EYAgriculture 15 02100 i008[42]
8Pistachio shells20–90% Ethanol1:20–1:35150–1000≤640.83–4.5TPC20.57 ± 0.92 mgGAE/gAgriculture 15 02100 i009[43]
9Pomegranate waste20–100% Ethanol1:10–1:30150–750n.r.2–10TPC; TEC; TFC432.05 mgGAE/g; 279.2 mgTAE/g; 25.0 mgQE/gAgriculture 15 02100 i010[45]
10Black bean wasteEthanol:water (100:0–0:100 v/v) with 1% lactic acid1:20–1:50100–600n.r.2–6TPC; TFC; TAC197.23 ± 0.02 mgGAE/g; 87.65 ± 0.06 mgQE/g; 34.14 ± 0.03 mg/gAgriculture 15 02100 i011[71]
11Banana peelWater1:3.480050–1700–15Homogalacturonan; Rhamnogalacturonan-I837.2 mg/g; 111.1 mg/g of alcohol-insoluble solidsAgriculture 15 02100 i012[72]
12Olive pomace52.7% Ethanol1:8.3–1:50100–800n.r.1–3TPC15.30 mgGAE/gAgriculture 15 02100 i013[58]
13Spent
coffee ground
Water1:385055–20010Melanoidins; Sugars; Chlorogenic acid; Caffeic acid35.55 ± 0.16 mg/g; <10 mg/g; 1.97 ± 0.11 mg/g; 0.05 ± 0.04 mg/gAgriculture 15 02100 i014[51]
14Onion and garlic waste0.1 N Citric/acetic acids/HCl/H2SO4
solutions
1:30600n.r.4Galacturonic acid67.15 ± 0.64% EYAgriculture 15 02100 i015[73]
15Jackfruit ragsCitric acid solutions (pH 1–2)1:20–1:305060–705–15TPC; Pectin; Protein content; 4.64 ± 0.04 mg/g pectin; 29.78% EY; 2.10 ± 0.01% EYAgriculture 15 02100 i016[56]
16Pomegranate
by-products
Water1:101250<4080TPC; Punicalins; Punicalagins; Ellagic acid0.296 ± 0.001 gGAE/100 g; 0.057 ± 0.002 g/100 g; 0.195 ± 0.001 g/100 g; 0.045 ± 0.002 g/100 gAgriculture 15 02100 i017[52]
17Sugarcane waste
(bagasse)
60–80% Ethanol1:10100–500n.r.1–5TPC12.83 ± 0.66 mgGAE/gAgriculture 15 02100 i018[48]
18Pineapple peels0.5 N Sulfuric acid (pH 1.5–2.5)1:10–1:30400–600802.5Pectin; AUA2.44% EY; 54.40% EYAgriculture 15 02100 i019[44]
19Brewer’s spent grainNaOH (0–0.64 M)1:10180056–1240–12.56Proteins; TPC; TFC;
Total sugars
92.05% EY; 48.42 mgGAE/g; 8.68 mgCE/g; 13.84 g/LAgriculture 15 02100 i020[55]
Spent coffee groundNaOH (0–1.31 M)1.59–18.4158.99% EY; 52.08 mgGAE/g; 15.95 mgCE/g; 5.50 g/LAgriculture 15 02100 i021
Kale stemsWater and NaOH (0.16–1.84 M)1.59–18.4195.23% EY; 34.32 mgGAE/g; 2.46 mgCE/g; 15.20 g/LAgriculture 15 02100 i022
20Hazelnut
by-products
NADESs: Choline chloride/1,2-butandiol (1:4, v/v); Choline chloride/1,2-propylene glycol (1:4, v/v); Choline chloride/glycerol (1:4, v/v); Choline chloride/DL-malic acid:water (1:1:2, v/v); Sucrose/lactic acid:water (1:5:7, v/v); Fructose/lactic acid:water (1:5:5, v/v); Sucrose/choline chloride/water (1:4:4, v/v); Fructose/choline chloride/water (2:5:5 v/v)1:10–1:20150050–10010–40D-(-)-Quinic acid; Gallic acid; Protocatechuic acid; Catechin; Quercetin-3-O-rhamnoside24.38 ± 0.61 mg/kg; 6.80 ± 0.15 mg/kg; 6.95 ± 0.17 mg/kg; 7.32 ± 0.15 mg/kg; 13.99 ± 0.21 mg/kgAgriculture 15 02100 i023[54]
21Tomato seeds80% Methanol, 80% ethanol, 80% acetone1:20–1:50200–800n.r.0.33–2TPC265.31 ± 7.87 mgGAE/100 gAgriculture 15 02100 i024[74]
22Seedless sesame capsulesAcidified water with citric acid (pH 1.5–3)1:20–1:50300–700n.r.1–5Pectin138 ± 4 g/kgAgriculture 15 02100 i025[57]
23Orange peelsAcidified water with 0.1 N HCl (pH 1.5)1:25620n.r.3Pectin19.3 ± 0.16% EYAgriculture 15 02100 i026[49]
24Tomato seeds40–80% Ethanol1:50–1:8092.740–805–15TPC; Chlorogenic acid; Rutin; Naringenin1.72 ± 0.04 mgGAE/g; 1.11 ± 0.34 mg/100 g; 1.38 ± 0.02 mg/100 g; 2.99 ± 0.11 mg/100 gAgriculture 15 02100 i027[75]
25Banana peelsCitric acid (0.1 M), tartaric acid (0.1 M)1:20420–613n.r.5–10Pectin15.23 ± 0.52% EYAgriculture 15 02100 i028[50]
The inner circle of AGREEprep pictogram shows the overall GS, both as a color and a score (0 = red—worst, 1 = green—best). Around it, the ten evaluated criteria appear as segments, whose length reflects their weight and color their performance. SSR: solid-to-solvent ratio (w/v); MP: microwave power; TPC: total phenolic content; TFC: total flavonoid content; TAC: total anthocyanin content; TEC: total ellagitannin content; AUA: anhydrouronic acid content; n.r.: not reported; EY: extraction yield; BA: bromelain activity.

4.2. UAE: Influencing Parameters

This technique is considered a green extraction method due to the possibility to select the suitable extraction parameters [76]. In fact, several process parameters affected the extraction efficiency and its suitability as green technique [65,77]. They could be divided into parameters that depends on the ultrasound process such as ultrasound power [23,77], frequency [77], ultrasound amplitude [67] and pulse rate [76], and parameters that depends on the chemical equilibrium like type of solvent [67], solvent composition [67,77], pH [65], raw material to solvent mass ratio [23,65,67,76], temperature [23,65,67,76,77], and extraction time [65,67,76,77]. Among them, it seems that key factor is the solvent (type and concentration) [77].
Moreover, two configurations are available for ultrasound devices that affect the efficiency of the process. The most common is the ultrasonic bath, where the waves pass through the sample container, and the probe, which is directly inserted onto the sample and the waves propagate on it. This last allows working in continuous or pulse mode contributing to the reduction of power consumption [78].

4.3. UAE: Advantages and Limitations

In view of the principle and the process parameters, UAE is usually the choice due to its versatility, safety [79], simplicity [63,67], practicality [67], low price [63,67], and because of its environmentally sustainable character [61].
In depth, this technique has low energy requirements [23,60,61,78,79], preserves phytochemicals in the extracts by controlling the temperature [62,80], reduces the necessary extraction time compared to conventional methods [60,61,65,78,80], requires a minimum amount of solvent to extract [60,67,78], and is effective for compounds that are difficult to release [59,80], thus improving extraction yields [23,61,65,78] with high compounds purity [65,78].
In contrast, the high initial expenses of the equipment are the main UAE limitation, and from the GS point of view, despite being a simple technique, it requires many steps to obtain the final extract, not being possible to fully automatize the technique. However, these drawbacks are compensated by the advantages of the technique [65].

4.4. UAE: Integration into Green Chemistry

UAE is widely employed as a sample treatment for different matrices to recover a vast number of compounds of a different nature. In addition, the use of low quantities of solvent and short times with good recovery yields results in considering it as green technology [81]. For instance, the UAE literature review returned 50 potential articles, of which 23 were selected for assessment against GC principles after applying specific exclusion criteria (Figure 1 and Figure S1). Table 2 summarizes the raw materials used, operational conditions, target compounds and optimal yields, as well as estimated GS values according to the detailed methodology.
The average GS value for the evaluated studies was 0.51 ± 0.15 with over 35% of the studies scoring above 0.5 (yellow to green), 31% scoring above 0.6 (green) and 27% below 0.5 (Table 2). Four works under a GS of 0.3 notably influence the poor result of this technique. It is noteworthy that the aim of these works is to recover proteins by employing the conventional extraction solvent, alkalinized water [79,82,83]. In fact, a low score is also noticeable for C2, 3, and 10 in other works that employ acidified solvents [83] or solvent such as ethyl acetate [61], methanol [84] or acetone [77] with accounted for several hazards. In contrast, the opposite trend is showed when solvents such as water [64,80,85], ethanol [23,60,67,78,86,87], enzymatic solutions [63], extra virgin olive oil (EVOO) [88], and NADES [59,83,89,90,91], which are considered safe and GRASS solvents are used. Despite being GRASS, the use of ethanol negatively affects the score due to hazards to the operator’s safety (C10) (Table 2). In addition, the use of NADES supposes energy consumption due to their viscosity which reduces the capacity of the wave to penetrate implying higher amplitudes and extraction times (C8).
A Special mention should be made of the work that provided the lowest GS (0.17). In addition to the abovementioned, the main drawbacks are that researchers also employed large amounts of sample, solvent and powerful devices at lab and pilot-scales [82]. For both extraction strategies, the same score is obtained due to the limitation of the criteria, thus it is difficult to evaluate properly the differences between scalable processes, something really concerning due to the important role of the industry. In this sense, the use of advanced analytical techniques for the identification and quantification of the analytes with higher sensibility are penalized due to the high energy consumption [23,60,85,88]. Nevertheless, these tools are necessary for a precise characterization of the compounds present in the extract to emphasize the biomass valorization.
Regarding the available configurations for this technique several differences are noticed although it is hard to determine which is the best option since similar results were obtained when they were compared at similar and different conditions [78,85,89]. On the one hand, good scores are obtained with an UAE-bath because it allowed the preparation of a higher number of samples per hour (C6) even if the extraction time exceed 30 min [59,63,80,86,91], whereas the horn limits the extraction to one sample at a time so it is time-dependent [60,64,67,83,87,88,89,90]. On the other hand, the GS of UAE probe are positively influenced in some cases since it facilitates the reduction in energy consumption (C8) thanks to the amplitude modulation [60,61,83,84,88], which is not possible when a bath is employed. In the case of power consumption using pulse cycles, it cannot be compared since it has not been reported in every work, so it has been assumed that they work in continuous mode, as well as for those work that did not include the amplitude.
In conclusion, when observing the the highest GS values [85,89], an effort should be made to align the UAE process with Green Chemistry principles controlling extraction time to minimize energy consumption and maximize sample throughput, reducing sample amount and the use of hazard solvents, as well as combining extraction strategies would be promising strategies to further extend the green character of this technique.
Table 2. Summary of studies on Ultrasound-Assisted Extraction (UAE) from agricultural wastes, detailing the raw materials studied, key extraction parameters, and the greenness score (GS) estimation based on Wojnowski et al. [15].
Table 2. Summary of studies on Ultrasound-Assisted Extraction (UAE) from agricultural wastes, detailing the raw materials studied, key extraction parameters, and the greenness score (GS) estimation based on Wojnowski et al. [15].
Raw MaterialSolventSSRFrequency (kHz)UP (W)Amplitude (%)t (min)CompoundOptimal YieldGSRef.
1Grape pomace (GP), jabuticaba peel (JP) and dragon fruit husk (DFH)Water1:10035160n.a.90TPC; TAC; TBCGP: 5.01 ± 0.94 mg GAE/g, 0.86 ± 0.05 mg C3G/g, n.d.; JP: 26.82 ± 1.92, 1.03 ± 0.05 mg C3G/g, n.d.; DFH: 3.14 ± 0.08 mg GAE/g, n.d., 78.22 ± 1.35 mg/gAgriculture 15 02100 i029[80]
2Saffron tepals and stamen L-Proline:Glycerol (1:2)/water (90:10) (w/w) 1:20n.r.180n.r.20Phenolic compounds and flavonoidsFlowers: TPC: 88.96 ± 1.08 mg GAE/g d.w., TFC: 4.36 ± 0.48 mg CE/g d.w. Stigmas: TPC: 95.66 ± 9.34 mg GAE/g d.w.; TFC: 9.56 ± 0.60 mg CE/g d.w.Agriculture 15 02100 i030[89]
3Grape seedsWater (pH 11; NaOH 6M)1:1040200n.r.180Proteins378.31 g/kgAgriculture 15 02100 i031[82]
292000n.a.Agriculture 15 02100 i032
4Coffee silverskin75% aqueous ethanol0.05:137180n.a.60Phenolic compounds and caffeineEY: 8.8% wt; TPC: 36.8 mg GAE/g; 62.7 μmol caffeine/gAgriculture 15 02100 i033[86]
5Red grapes skinsNicotinamide-acetic acid (1:1); 40%water.0.03:120240n.r.25Anthocyanins21 mg anthocyanins/g biomassAgriculture 15 02100 i034[90]
6Pineapple pomaceAlkaline water1:39.882070020.3227.23Dietary fiber (DF)69.14%Agriculture 15 02100 i035[92]
7Purple guava peels and seedscholine chloride: Glycerol (1:1), 20%water0.1:537165n.a.60Phenolic compoundsTPC (LC-ESI-MS/MS) 462.40 ± 16.87 mg/g; TPC (F-C): 1045.15 ± 9.39 mg GAE/gAgriculture 15 02100 i036[59]
8Pea canning by-productAlkalized water (pH = 11)1:20244008060Proteins66,60% EYAgriculture 15 02100 i037[79]
9Peach pomacePectinase solution (8.5%)1: 737550n.a.50.36CarotenoidsTPC: 761.10 mg GAE/LAgriculture 15 02100 i038[63]
10Mandarin peels80% methanol1:302050031%15Phenolic compoundsTPC: 3.78 mg GAE/g d.w.Agriculture 15 02100 i039[84]
11Almond hulls80% ethanol1:22.282040050.1827.26Phenolic compounds47.37 ± 0.24 mg GAE/g d.w.Agriculture 15 02100 i040[87]
12Tomato peelsethanol: ethyl acetate, 2:3, v/v1:202620060%20Lycopene2.92% EYAgriculture 15 02100 i041[61]
13Tomato peelsEVOO1:202040070%20LycopeneLycopene content (HPLC-DAD): 0.9 ± 0.2 mg lycopene/g EVOO TPC: 30.95 ± 0.50 mg GAE/g; TFC: 0.07 ± 0.01 mg RE/gAgriculture 15 02100 i042[88]
14Cocoa pulp mucilage (CPM), cocoa pod husk (CPH), and cocoa bean shell (CBS)Acidified water with citric acid (pH 2.5)1:22.520750n.r.20PectinEY for CPH, CBS, and CPM (16.2 ± 0.28%, 8.32 ± 0.35%, and 2.98 ± 0.17%), anhydrouronic acid content (68.59 ± 0.2% CPH, 50.7 ± 0.5% CBS, and 43.97 ± 0.17% CPM)Agriculture 15 02100 i043[64]
15Purple waxy corn’s cobsEthanol 50%1:202050050%25Anthocyanin and phenolic compoundsTAC: 305.40 μg C3G/g d.w., TPC: 25.50 mg GAE/g d.w.Agriculture 15 02100 i044[67]
16Defatted
grapeseeds
Alkalinized water (pH = 11; 0.1 M NaOH)1:1640200n.a.37ProteinsEY: 14.3 ± 0.9%; Protein content: 55.1 ± 1.8%Agriculture 15 02100 i045[65]
17Mexican/Spanish Lime peels100 mM Tris-HCl buffer [0.25% SDS (w/v) and 0.25% DTT (w/v)/0.25% SDS (w/v) and 0% DTT (w/v), pH 7.5]0.3:520130301ProteinsProtein content Mexican and Spanish peels: 0.06 ± 0.01 and 0.11 ± 0.01 g protein/100 g d.w.Agriculture 15 02100 i046[83]
choline chloride ChCl:urea:water (1:1:3)0.22:n.r.201307030Protein content Mexican and Spanish peels: 1.00 ± 0.06 and 1.14 ± 0.04 g protein/100 g d.w.Agriculture 15 02100 i047
18Blueberry leavesCholine chloride:oxalic acid (1:1)0.2:1.540350n.a.45Phenolic compounds, anthocyaninsTPC: 195.5 ± 1.1 mg GAE/g d.w.; TAC: 217.9 ± 4.3 mg C3GE/100 g d.w.; Agriculture 15 02100 i048[91]
19Coffee pulpWater1:1037370n.a.5.5Caffeine and polyphenolsCaffeine: 15.6 ± 0.3 g/kg d.w.; TPC: 12.4 ± 0.2 g GAE/kg,Agriculture 15 02100 i049[85]
20Ginger herbal dust50% aqueous ethanol1:20244001002.5Phenolic compounds; 6-ginerol; 6-shogaol; 8-ginerolEY: 13.14%; TPC: 112.26 ± 0.06 mg GAE/g d.w.; gingerol (44.57 mg/g dw), 8-gingerol (8.62 mg/g dw), and 6-shogaol (6.92 mg/g dw).Agriculture 15 02100 i050[60]
21Artichoke leaves50% aqueous ethanol1:1024400n.r.30Phenolic compoundsTPC: 2.7 ± 0.6 mg GAE/g; TFC: 6.5 ± 0.7 mg CE/gAgriculture 15 02100 i051[78]
35240n.a.TPC: 2.5 ± 0.6 mg GAE/g; TFC: 5.3 ± 0.2 mg CE/gAgriculture 15 02100 i052
22Blackberry seeds56% aqueous ethanol0.07n.r.260n.a.60Phenolic compoundsEY: 0.062 g/g; TSC: 633.91 mg glucose/g; TPC: 36.21 mg GAE/g; TAC: 3.07 mg C3G/gAgriculture 15 02100 i053[23]
23Watermelon rinds and peels80% aqueous acetone0.5:735144n.a.20Phenolic compoundsTPC: 3.13 mg GAE/g;
TFC 3.76 mg QE/g
Agriculture 15 02100 i054[77]
The inner circle of AGREEprep pictogram shows the overall GS, both as a color and a score (0 = red - worst, 1 = green - best). Around it, the ten evaluated criteria appear as segments, whose length reflects their weight and color their performance. SSR: solid-to-solvent ratio (w/v); UP: ultrasounds power; UAE: Ultrasound -Assisted Extraction; EY: extraction yield; TPC: total phenolic content; TFC: total flavonoid content; TAC: total anthocyanin content; TBC: total betalain content; TSC: total sugars content; GAE: gallic acid equivalents; CE: catechin equivalents, C3GE: cyanidin-3-glucoside equivalents; d.w.: dry weight; n.a.: not applicable; n.r.: not reported; n.d.: not detected.

5. Enzyme-Assisted Extraction (EAE)

5.1. EAE: Principle

Enzyme-Assisted Extraction (EAE) is an eco-friendly, non-thermal technology developed over the past decade [93]. This method utilizes enzymes in water under mild conditions and short time frames, leveraging their substrate specificity [31]. Plant cells, however, possess structural barriers that can impede the extraction process. The cell wall, composed of complex structural polysaccharides like cellulose and hemicellulose, provides mechanical strength but also restricts access to bioactive compounds located within the intracellular matrix. Pectin contributes to tissue rigidity, integrity, intracellular adhesion, and water retention, while lignin adds strength and protects against environmental stress, pathogens, and animals. Proteins and other components further enhance the stability and resistance of the cell wall, making the extraction of intracellular components challenging [94]. EAE overcomes these challenges by employing enzymes to hydrolyze cell wall components, disrupting cell integrity, increasing wall permeability, and facilitating the release of target bioactive compounds [7,95]. Enzymes achieve this by undergoing conformational changes that optimize their interaction with substrates, inducing stress and strain that ultimately lead to bond hydrolysis and rupture [95]. During the EAE process, enzymes are added to the sample matrix and incubated under specific temperature, pH, time, and enzyme concentration to maximize enzyme activity and the release of the desired compounds [96]. Hydrolases, which break covalent bonds using water, are the primary enzymes used in EAE. This environmentally friendly approach is gaining popularity in food biotechnology due to its high specificity [97]. Since the plant cell wall comprises diverse components, various enzymes can be employed to degrade it, depending on the target compounds. Cellulases, hemicellulases, and proteases, derived from microorganisms and plants, are the most used enzymes in EAE processes [94]. Overall, EAE represents a promising alternative due to its high substrate specificity, efficiency, and minimal environmental impact, making it ideal for applications in sensitive ecosystems [95].

5.2. EAE: Influencing Parameters

During EAE, selecting an appropriate extraction plan tailored to the compounds of interest in the raw material is crucial. This requires considering parameters that influence catalytic potential and EAE efficiency [98]. Key factors include enzyme composition, enzyme concentration, temperature, extraction time, pH, substrate particle size, and the enzyme-to-sample ratio [7,36]. To optimize enzyme selection, it is essential to understand the biochemical and morphological characteristics of the biomass undergoing enzymatic treatment. This allows for the choice of specific enzymes or enzyme mixtures that provide complementary activities, facilitating complete cell wall fragmentation [99]. PH and temperature are critical for activating enzymatic catalytic potential. Commercial enzymes generally work across a broad pH and temperature range, but these parameters can vary depending on the substrate [31]. Higher temperatures typically reduce the viscosity of extraction medium, improving mass transfer rates and solubilization, which increases extraction yield. However, excessive heat can denature enzymes and degrade bioactive compounds [99]. In this sense, mild temperatures generally used during EAE, are ideal for recovering thermosensitive components like polyphenols or volatile compounds [98]. Regarding pH, acidic environments destabilize hydrogen bonds, increasing cell wall plasticity [99]. Carbohydrases perform optimally in mildly acidic conditions, while proteases favor slightly alkaline environments [100]. Buffer salts are often used during extraction to maintain a stable pH, preserving enzyme integrity and extract quality. Extraction time is another critical parameter. Although longer durations can increase yields, extended times risk degrading extracted compounds due to heat or oxidation, reducing yield and raising energy costs [98]. Enzyme concentration also affects extraction time, as doubling the enzyme concentration can halve the required time, and vice versa [99]. Lower enzyme concentrations limit contact with the substrate, reducing extraction efficiency [97], while higher concentrations enhance cell wall degradation and improve yields [98]. Conversely, increasing substrate concentration enhances enzymatic efficiency up to a limiting point [95]. Lastly, substrate particle size significantly impacts extraction efficiency. Pretreatment to reduce particle size improves substrate availability for enzyme active sites, resulting in higher yields and cost-effective extraction [98].

5.3. EAE: Advantages and Limitations

EAE is a sustainable and environmentally friendly technology that aligns with Green Chemistry principles. Unlike traditional extraction methods that rely on harsh chemicals and organic solvents, EAE uses water or buffer solutions, making it a greener alternative [94]. Key advantages of EAE include the ability to use entire plant materials, fewer processing steps, mild reaction conditions, and substrate specificity. As previously highlighted, controlling temperature and extraction time is crucial in EAE. Operating under mild conditions reduces energy consumption compared to conventional methods, leading to cost savings, minimized equipment corrosion, improved extract quality, and the ability to recover thermosensitive compounds [29,97,98]. The high specificity of enzymes in EAE allows for efficient extraction of targeted biomolecules under optimized conditions, resulting in purer extracts with fewer contaminants. This preserves the biochemical structure and biological activity of the compounds, yielding higher-quality products [98]. Furthermore, EAE does not require expensive equipment, and optimizing extraction parameters can further reduce costs and energy use [94].
However, the primary limitation of EAE is the high cost of enzymes, which poses challenges for scaling up to industrial levels [31]. Strategies such as enzyme immobilization have been developed to address this issue, enabling enzyme reuse while maintaining activity and specificity, thereby reducing process costs [36,98]. Additionally, the production of high-quality compounds through EAE can command premium prices in industries like pharmaceuticals and cosmetics, making the process more economically viable [98].

5.4. EAE: Integration into Green Chemistry

EAE has been widely documented in the literature as a method for recovering multiple bioactive compounds from plant by-products. Most studies are focused on extracting phenolic compounds, including flavonoids, phenolic acids, and anthocyanins, from matrices such as fruit by-products [101,102,103,104,105,106,107,108,109,110,111,112,113] and other plant wastes [51,114,115,116,117,118]. Additionally, enzymes have been used to extract the lipid fraction from plant waste [109,111,112], including saturated, monounsaturated, and polyunsaturated fatty acids [103,111,112,115,119], as well as lipidic compounds like tocopherols, phytosterols, and squalene [103,111,112]. Other compounds obtained using EAE include sugars [51,107,109,120], proteins [119,121], pectin [122], and fiber [123]. The GS of the EAE process applied to different plant wastes was estimated and compiled in Table 3 to evaluate environmental impact. From an initial 89 potential articles, only 24 met the inclusion criteria after screening (Figure 1 and Figure S1). Many studies treated EAE as a pretreatment step or combined it with other extraction methods, such as conventional solvent extraction, UAE, or MAE. Future research could explore how enzymatic pretreatment could enhance the green character of these techniques. Table 3 shows the GS values for studies using EAE as the primary extraction method, including the key parameters employed during EAE, such as temperature, pH, enzyme type, and concentration.
The enzymes used in these studies, including those in commercial preparations, are primarily carbohydrases such as cellulase, hemicellulase, ꞵ-glucosidase, xylanase, and proteases and pectinases. These enzymes target the plant cell wall, which is composed of cellulose, hemicellulose, pectin, and proteins, forming a complex structure. As previously stated, cells constitute a limiting factor for reaching the intracellular media, thus the enzymes break down these barriers, releasing intracellular content. EAE typically operates under mild conditions, with temperatures around 40 °C, and uses green solvents such as water and buffered solutions (Table 1). This makes it a promising alternative to conventional extraction methods. Acidic pH is generally used with carbohydrases, while proteases require more basic conditions. For example, Kaur et al. [123] performed sequential EAE on pearl millet bran using α-amylase, protease, and amyloglucosidase, adjusting the pH to 6.0, 7.5, and 4.5, respectively, for each enzyme optimal activity.
The average GS value for EAE studies was 0.30 ± 0.13, with 52% scoring above, and 24% scoring below 0.20. All the studies scored poorly in criteria 1, 6, and 8, reflecting the need for sample transport to labs for analysis, low sample throughput, and high energy consumption. Despite EAE technology simplicity, maintaining a specific temperature for long durations results in significant energy use. For example, 21% of evaluated studies consumed 2000–5000 Wh per sample, while 46% exceeded 5000 Wh. Long extraction times, often over nine hours [51,106,109,110,111,119,121] and sometimes extending to 24–48 h [101,102,104,108,113,115,120], further limited process efficiency, negatively affecting criterion 6. One of the lowest GS values (0.1) was collected from a study using enzymes to recover the lipid fraction and total phenolic content (TPC) from raspberry by-products [112]. Although the process used a green extraction approach, conducting it under nitrogen atmosphere introduced a hazardous residue in the process, lowering scores for criteria 2, 4 and 10. Another study, yielding the same poor GS (0.1) extracted phenolic compounds using carbohydrases and their mixtures, scoring poorly in criteria 1, 6, and 8associated with long extraction times (12 h) and high energy consumption (12,000 Wh/sample). Moreover, it obtained low scores in criteria 7 because of the high numbers of extraction stages and in criteria 2, 4, and 10 related to the use of hazardous solvents like hexane for the defatting step, and ethanol and formic acid during the extraction and post-extraction stages [106].
The highest scores were obtained in criteria 4 and 5, due to reduced waste generation and minimal sample usage, respectively. Gómez-García et al., who used grape residues to obtain a phenolic-enriched extract using different commercial enzymatic formulations, achieved the highest GS value (0.54) [108]. Their study performed strongly in criteria 2 and 10, in addition to 4 and 5, thanks to the use of safer solvents and reagents, as well as non-hazardous materials for extraction. The study with the second-highest GS value (0.51) focused on extracting soluble sugars and TPC from winery solid residues using spectrophotometric detection and quantification. It achieved a high score in criterion 9, which, along with strong performance in criteria 2 and 4 due to the use of safe reagents, contributed to its overall high GS. The third-highest GS value (0.5) was reported in a study on the valorization of fruit by-products. The use of safe and less hazardous solvents and reagents, combined with the spectroscopic techniques to assess TPC and TFC recovery, led to good performance in criteria 2, 4, 9, and 10.
Based on the above findings and considering the weighted contribution of each criterion to the overall GS, the difference between high (≥0.5) and poor (<0.2) performance in GS during EAE is primarily determined by criteria 2, 4, and 10. The use of safer, non-hazardous solvents and reagents, along with waste minimization, has been key to achieving high GS values. Conversely, the use of acids, bases, and other hazardous substances significantly lowered GS performance.

6. Supercritical Fluid Extraction (SFE)

6.1. SFE: Principle

SFE is an extraction technique based on the use of a solvent in its supercritical conditions which is limited by the critical pressure (Pc) and temperature (Tc). At these conditions, the solvent behavior is between liquid and gas, favoring the extraction thanks to a higher diffusivity and solvating capacity compared to a liquid solvent [124,125], with solubility of target compounds being affected at these conditions [125]. Thus, the main extraction mechanism is based on the diffusion of target compounds from solid matrix to the extraction medium [126]. In fact, three mass-transfer mechanism are clearly differentiated in the extraction curve. Briefly, a convective mass transfer establishes a constant extraction rate period until the thermodynamic equilibrium of the solute followed by slower extraction rate due to the competition of two mechanisms, diffusion and convection. Finally, the curve ends controlled by a diffusion period when target compounds are recovered [126].
Among the solvents used as fluids, carbon dioxide (CO2) is the most used due to its unique properties [124,126,127,128]. The principal reason is that the Tc and Pc values of this solvent are easily achievable (31.1 °C and 7.3 MPa, respectively) [126]. Moreover, other benefits of using CO2 include: its non-toxicity, chemical stability, non-flammability, non-explosiveness, as well as the obtention of free-solvent extracts [126,127]. Therefore, in addition to the inert atmosphere, the possibility of working at low temperatures makes this technique and this solvent suitable for heat-sensitive compounds [126,127,129]. Furthermore, due to the nature of CO2, this technique is efficient for non-polar to low-polar compounds [126,130] although its selectivity could be varied by its combination with an organic solvent to recover a wider range of target compounds [125,127].

6.2. SFE: Influencing Parameters

As has been stated in the principle of the technique, the extraction process is dominated by mass-transfer mechanism. Hence, parameters affecting the properties of CO2 and sample will contribute to accelerating or decreasing the extraction kinetics [126]. Specifically, the optimization of parameters such as pressure, temperature, flow rate, extraction time, and mean particle size improves the extraction yield [126,130]. In addition, the use of co-solvent and the optimization of its percentage, partially enhance the effectiveness of polar bioactive compounds [129,131].
Among them, temperature and pressure are the factors that greatly influence the solvent density of CO2 and solubility of target compounds. In fact, an increase in the fluid density allows a better mass transfer rate and improves the extraction yield. However, the combination of both parameters could affect the diffusivity of the fluid decreasing the extraction yield [124,125,132].
On the one hand, temperature is usually established above the Tc and up to 60 °C to avoid the thermal degradation of target compounds [124]. However, several works employed lower values when the aim is to work under CO2 liquid conditions [132,133], or higher values due to previous experiences or parameters optimization [22,125,134,135,136]. This parameter has two opposite effects: an increase implies a lower density of the fluid and consequently, its solvation power and the target compounds solubility, lowering the yield, and implies an enhancement of the yield due to the increase in the the target compounds vapor pressure and solubility [125,132]. On the other hand, selected pressure is above the Pc considering that values near 30 MPa provided better extraction yields, and below (15–20 MPa) lower yields are obtained, whereas higher values could increase the energy consumption and the cost of the process [124]. Contrary to the effect of the temperature, the density of CO2 increases when the pressure is increased, although the solubility of target compounds is also increased. In contrast, higher values affect the diffusivity of CO2 and lead sample compaction [126].
Furthermore, increases in flow rate, extraction time, and the use of co-solvent generally enhance the extraction yield since the mass-transfer of target compounds in the extraction medium is favored, while the opposite trend is shown with particle size due to a higher exchange surface although the diffusion inside the solid is limited [126].

6.3. SFE: Advantages and Limitations

Traditionally, the extraction of non-polar bioactive compounds has been performed by distillation employing organic solvents. This technique requires long extraction time and labor operations to reach low yields due to the degradation of thermolabile compounds and toxic residues [22]. To overcome the main drawbacks of the conventional extraction techniques, SFE-CO2 has merged as a sustainable alternative for the recovery of non-polar compounds [126].
The main advantages that it offers are related to the unique properties of using an environment-friendly solvent which allows the recovery of free-solvent extracts with high purity yield at mild conditions [22,126,129,137]. In addition, this technique exhibits great selectivity for thermolabile non- and low-polar compounds, that can be modified by changing the extraction conditions (P y T), and the possibility of enhancing the solubility of polar compounds by the addition of a low percentage of an organic solvent [129,137]. The amount of organic solvents employed for tuning the solubility of target compounds is minimal; thus, the environmental impact is low [129]. In addition, this technique also minimizes the number of extraction steps, increasing the automatization of the process and contributing to reducing the environmental impact [126].
In contrast, the main drawbacks are related to the high energy consumption of the equipment and the long time required to complete the extraction of valuable compounds [137]. In fact, although the technique is scalable as it shows efficiency at the industrial scale [129], the operational costs hinder this application [129,137]. In this sense, the economic profitability of the process could also be affected by the conditions employed for the extraction [126].

6.4. SFE: Integration into Green Chemistry

SFE is widely employed as a sample treatment for different matrices to recover mostly non-polar compounds, and a low content of polar compounds if extraction conditions are modified employing small amounts of an organic co-solvent. As has been mentioned above, the use of this kind of solvent, even in a small quantity, as well as energy consumption, are the major limitations of this extraction technique. For the purpose of the work, SFE literature search returned 50 potential articles, of which 22 were selected for assessment against GC principles after applying specific exclusion criteria (Figure 1 and Figure S1). Table 4 summarizes the raw materials used, operational conditions, target compounds, and optimal yields, as well as estimated GS values according to the detailed methodology.
As can be seen, the average GS value for the evaluated studies was 0.49 ± 0.09 with over 44% of the studies scoring above 0.5 (yellow to green), 28% scoring above 0.6 (green) and 28% below 0.5. Only one work under a GS of 0.12 notably influences the poor result of this technique. In view of the results, as happened with the other techniques, C1 and C9 penalized all the reviewed works, unless they used simple techniques to determine the total content of the analyzed compounds or were only interested in the yield. Furthermore, it is noteworthy in every reviewed work that although the technique reduces the extraction time compared to the traditional method, SFE still requires long extraction times which causes the score to decrease due to high throughput needed to prepare a sample (C5). This fact clearly impacts criterion 8 causing energy consumption to skyrocket. Another important factor which contributes to this technique having such a low result, is the use of large quantities of sample due to the large size of the extractors both on laboratory and industrial scales (C6). Fortunately, this only showed a worse impact on the score if the authors used any toxic solvent (C2), that causes the sample to be considered waste (C4) [125].
Besides all the previously stated factors, the use of co-solvents, a reduction on the sustainability, renewability and reusability of the materials employed (C3), and the increasing number of hazards (C10) is also observed [129,132,142,146] and is especially noticeable in the case of using methanol [125].
In this regard, these differences have been noticed among Romano et al.’s works from 2020 to 2022 [132,133,142]. The influence of the use of ethanol to recover phenolic compounds in this extraction technology introduces more steps to the process and it also implies more hazards for the operator’s safety. Although in their last work [132] cosolvent was eliminated under vacuum instead of using a nitrogen stream [142], the last criterium does not reflect it and in both instances contribute equally. Despite the goal of recovering the greatest amounts of bioactive compounds, the values obtained with this technique demonstrate how unsustainable it is. This confirms the technique’s limitations due to the lipophilic nature of the compounds to be obtained. Regarding the yield, the extraction with liquid CO2 provided the same results, thus it would be an option to reduce energy consumption. However, even though the criterium is still unfavorable, the energy calculated for that process is reduced by half.
To sum up and in view of the highest GS values [133,138], a little effort should be made to align the SFE process with GC principles. In this sense, controlling extraction time to minimize energy consumption and maximize sample throughput, and reducing sample amount and organic solvents, would be promising strategies to further extend the green character of this technique. In contrast, the low score obtained in reviewed articles reflects the need to adapt these metrics to semi-industrial and industrial-scale processes, since sustainability is as important as the needs of industry and the population demands.

7. Comparative of Emerging Technologies

When compared to other emerging extraction technologies, it is important to consider the comparability of the datasheet obtained after the literature search and the screening process (see Figure 1 and Figure S1). For MAE, UAE, and SFE, the same criteria were applied, restricting subject areas to Agricultural and Biological Sciences and the publication period to 2022–2024. In contrast, no restrictions on date and subject area were applied for EAE due to the lower number of selected studies at the end of the screening process. From the total number of articles retrieved for EAE, 23% were excluded because they addressed combined extractions approaches rather than enzyme solutions alone, and 24% were excluded as they were unrelated to the topic. This is likely because enzymes are often employed as a pretreatment of raw materials prior to extraction, rather than as an extraction method itself, which may be linked to the inherently time-intensive nature of EAE. These differences in the study selection for EAE, compared to the other three technologies, may have led to the exclusion of studies reporting higher extraction yields and greater green character when EAE is combined with other technologies. This could represent a valuable starting point for future work in which the green character of emerging technologies is evaluated in combination with EAE as a pretreatment. Although EAE alone may not demonstrate high green performance, its combination with other methods could result in more sustainable outcomes.
In terms of environmental sustainability, UAE is associated with long extraction times and high ultrasound power, negatively impacting several criteria in the metrics and resulting in a low GS (Table 5). For MAE, although extraction times are generally shorter, the high-power consumption also leads to a low value. On the other hand, while EAE has the lowest equipment requirements, it demands extremely long extraction times, leading to high energy consumption and low sample yield efficiency. Furthermore, achieving a high (green) GS depends significantly on the use of a green solvent. As previously noted for each technology, several studies have been penalized when estimating their GS values due to the use of hazardous solvents. These reagents not only reduce scores in criteria related to waste production but also in C10, as they increase operator safety risks, which are reflected in the final GS. For example, the use of hazardous solvents such as methanol or acidified solvents, along with the inherent need for a gas atmosphere in high-pressure extraction systems, significantly raises the number of hazards and consequently the risks to operators. These risks could be mitigated, for example, by substituting methanol with ethanol, which is considered GRASS, and by replacing hazardous acids with safer alternatives such as citric, malic, tartaric, or lactic acids, which also represent greener options. By contrast, in the case of SFE, the inherent use of pressurized gases to achieve operational conditions requires strict adherence to safety protocols and the proper use of protective equipment to ensure maximum operator safety.
Environmental results indicated that SFE technology exhibits the lowest environmental impact, whereas UAE performs the worst due to its high energy consumption. Electricity represents the primary hotspot with the greatest impact, followed by steam demands and solvent use. Comparing the information for the different techniques, it is noticeable that in SFE no post-treatment is needed, contributing to increase the GS due to the absence of solvents prior to the analysis.
Generally, MAE, with its moderate equipment costs, proves to be less expensive than SFE [30], though slightly more expensive than UAE. UAE demonstrates superior mass transfer and cell wall disruption, leading to higher extraction efficiency. However, MAE offers faster and simpler extraction processes (Table 6). While MAE operates at lower temperatures than traditional methods, it generally uses higher temperatures than UAE, increasing the risk of degrading thermolabile compounds [30]. Conversely, EAE requires minimal equipment but relies on the use of enzymes, making it particularly expensive for large-scale applications. Although all the technologies evaluated have proven to be green at the laboratory or pilot scale, the main cost barriers are associated with the high energy demands of industrial equipment, such as pumps (SFE) and heating systems (all). Moreover, it is worth mentioning the difficulty in obtaining information on the energy demands of extraction equipment in some cases, which hinders the calculation of energy consumption during the extraction and, consequently, its assessment of industrial viability. Economic evaluations could assess whether, for instance, a proper pretreatment stage, reducing extraction times, employing multi-sample systems, or relying on renewable energy sources are viable at the industrial level without compromising extraction yield efficiency. In contrast, for EAE the main cost barrier lies in the high price of enzymes, which significantly limits its large-scale application. In this case, combining EAE with other technologies could help to reduce extraction time and costs, enhancing its industrial applicability. This highlights the need for future techno-economic and LCA studies to evaluate the economic feasibility of these emerging technologies on an industrial scale. Moreover, the AGREEprep tool used in this review to evaluate the green character of these technologies is designed for laboratory-scale extraction processes. At larger scales, the production of high solvent volumes and residues (C4), together with the requirement for larger sample quantities (C5), would substantially reduce the GS value. Therefore, there is a clear need to adapt these metrics for semi-industrial and industrial applications to ensure accurate performance evaluation and optimal implementation.

8. Conclusions and Future Challenges

Based on the Greenness Score (GS) results for MAE, UAE, EAE, and SFE, it can be concluded that these technologies generally align with Green Chemistry principles evaluated by AGREEprep tool. However, further efforts are needed to enhance their alignment by optimizing extraction times or implementing parallel extraction processes to reduce energy consumption and increase sample throughput. Additionally, a crucial factor in achieving a higher GS and, thus, better adherence to GC principles is the substitution of hazardous solvents with greener alternatives. Finally, to enable the full industrial application of these technologies, future economic assessments and LCA studies should be prioritized to evaluate scale-up feasibility and to support their adoption as sustainable alternatives to current industrial extraction processes, together with the use of a metric tool to evaluate the sample preparation step such us AGREEprep or a more complex one like ComplexMoGAPI to cover the whole analytical procedure.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/agriculture15192100/s1, Figure S1: Detailed overview of the literature search, screening, and selection steps, including the specific exclusion criteria applied to each technique.

Author Contributions

Conceptualization, E.D.-d.-C. and E.T.; methodology, E.D.-d.-C. and E.T.; validation, E.D.-d.-C. and E.T.; formal analysis, E.D.-d.-C. and E.T.; data curation, E.D.-d.-C. and E.T.; writing—original draft preparation, E.D.-d.-C. and E.T.; writing—review and editing, E.D.-d.-C. and E.T.; funding acquisi-tion, E.T. All authors have read and agreed to the published version of the manuscript.

Funding

Grant PID2023-153356OB-I00, funded by MICIU/AEI/ 10.13039/501100011033 and by ERDF/EU and Grant CLU-2025-2-06, funded by Consejeria de Educacion of the regional government of Castilla y León and by ERDF/EU.

Data Availability Statement

All data generated or analyzed during this study are included in this published article.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Number of articles screened (S), excluded (E), and selected (inner circle) after the literature search and screening process for each technique.
Figure 1. Number of articles screened (S), excluded (E), and selected (inner circle) after the literature search and screening process for each technique.
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Table 3. Summary of studies on Enzyme-Assisted Extraction (EAE) from agricultural wastes, detailing the raw materials studied, key extraction parameters, and the greenness score (GS) estimation based on Wojnowski et al. [15].
Table 3. Summary of studies on Enzyme-Assisted Extraction (EAE) from agricultural wastes, detailing the raw materials studied, key extraction parameters, and the greenness score (GS) estimation based on Wojnowski et al. [15].
Raw MaterialEnzymeConcentrationSolventSSRT (°C)t (h)pHCompoundOptimal YieldGS
1Eggplant peelCellulase5–15%Water, ethanol, citric acid (50:48:2, v/v/v)1:2035–601–4.5n.r.TPC; TAC2040.87 mgGAE/L; 578.66 mgC3G/LAgriculture 15 02100 i055[114]
2Citrus by-productsꞵ-glucosidase and tannase10 U/g20 mM Acetate buffer1:2540245.0Narirutin; Naringin; Naringenin; Hesperidin; Hesperetin;
Diosmetin; Tangeritin
1.11 ± 0.05 µg/mg; 0.33 ± 0.09 µg/mg; 3.86 ± 0.2 µg/mg; 12.05 ± 0.57 µg/mg; 44.08 ± 2.22 µg/mg; 1.22 ± 0.24 µg/mg; 0.36 ± 0.02 µg/mgAgriculture 15 02100 i056[101]
3Citrus pectin by-productꞵ-glucosidase, tannase, cellulase, and their mixtures5 U/g20 mM Acetate buffer1:12.540245.0TPC; Gallic acid; Narirutin; Naringenin; Hesperidin; Hesperetin; Tangeretin>300 mgGAE/100 g; 6.75 ± 0.23 mg/100 g; 31.93 ± 0.72 mg/100 g; 41.48 ± 1.31 mg/100 g; 204.53 ± 2.61 mg/100 g; 407.90 ± 2.69 mg/100 g; 5.67 ± 0.29 mg/100 g;Agriculture 15 02100 i057[102]
4Lemon and orange by-productsCellulase150 µL/g50 mM
Phosphate buffer
1:100040245Fucose; Arabinose; Rhamnose; Galactose; Glucose; Xylose; Mannose; Galacturonic acid; Glucuronic acid17.3 ± 0.0 µmol/g; 205.4 ± 3.9 µmol/g; 76.2 ± 4.3 µmol/g; 186.1 ± 4.4 µmol/g; 1205.4 ± 64.0 µmol/g; 173.3 ± 4.6 µmol/g; 242.6 ± 16.0 µmol/g; 449.1 ± 10.1 µmol/g; 2.8 ± 0.2 µmol/gAgriculture 15 02100 i058[120]
5Onion peelZymorouge® EG complex2 mL0.2 M Sodium acetate buffer1:2840245.0TPC; TFC; Quercetin; 1,2-Dihydroxybenzene; n-Hexadecanoic acid; 9,12-Octadecadienoic acid108.36 ± 3.62 mgQE/g; 25.19 ± 3.56 mgGAE/g; 4.92% TFC r.a.; 21.05% r.a.;
18.03% r.a.; 25.81% r.a.
Agriculture 15 02100 i059[115]
6Pumpkin and exotic fruits by-productsProtease1:100 (w/w) (enzyme/substrate)10 mM Phosphate buffern.r.60167.5Lipids; SFA; MUFA; PFA; Protein117 ± 25% EY; 55.3 ± 0.4% r.a.; 35.6 ± 0.6% r.a.; 50.72 ± 0.05% r.a.;
71 ± 2% EY
Agriculture 15 02100 i060[119]
7Spent coffee groundViscozyme®L;
Celluclast ®1.5 L
0.4–80 µL/g;
0.2–40 µL/g
Acidified water1:325–551–144.65–5.95Mannose; Glucose; Galactose; Arabinose; Caffeic acid; Chlorogenic acid;
Melanoidins
30–40 mg/g; 10–20 mg/g;
10–20 mg/g; 0–10 mg/g;
1.73 ± 0.04 mg/g; 0.15 ± 0.02 mg/g; 32.37 ± 0.08 mg/g
Agriculture 15 02100 i061[51]
8Pomelo seedsComplex enzyme (alkaline protease, pectinase, cellulase, 1:1:1)1% (w/w)Basified water1:85029SFA; MUFA; PUFA; Tocopherols; Phytosterol; Squalene; TPC34.75 ± 0.06%; 19.60 ± 0.04%; 45.42 ± 0.04% of total fatty acids; 95.85 ± 1.41 mg/kg; 2056.94 ± 14.09 mg/kg; 35.70 ± 0.09 mg/kg; 340.41 ± 1.71 mgGAE/kgAgriculture 15 02100 i062[103]
9Citrus juice by-productsTannase, ꞵ-glucosidase, cellulase, pectinase, and their mixtures5–15 U/g20 mM Sodium acetate buffer1:12.5406–245.0TPC; Narirutin; Hesperidin; Tangeritin; Naringenin;
Hesperetin
approx. 1000 mgGAE/100 g; 50.9 ± 4.5 mg/100 g; 255.2 ± 6.9 mg/100 g; 1.7 ± 0.2 mg/100 g; 24.2 ± 0.9 mg/100 g; 148.7 ± 6.8 mg/100 gAgriculture 15 02100 i063[104]
10Guarana seedsPectinase, cellulase, and their mixture1 U/mLCitrate buffer1:340–5045.70–6.10TPC; Catechin; Epicatechin; Epicatechin gallate; Caffeine; Theobromine; Theophyllineapprox. 520 mgGAE/100 g; 17.19 ± 0.07 g/100 g; 10.90 ± 0.06 g/100 g; 0.08 ± 0.03 g/100 g; 14.16 ± 0.02 g/100 g; 0.12 ± 0 g/100 g; 1.30 ± 0.04 g/100 gAgriculture 15 02100 i064[105]
11Hawthorn pomaceCellulase:pectinase
(1:1, w/w)
0.2 mg/mLAcidified water1:34034.5TPC; TFC; Quercetin; Epicatechin; Phlorizin; Rutin;
Ferulic acid
729.68 ± 5.53 mg/kg; 524.09 ± 3.85 mg/kg; 100.12 ± 13.76 mg/kg; 48.63 ± 5.12 mg/kg; 79.63 ± 0.73 mg/kg; 49.47 ± 2.24 mg/kg;
49.71 ± 3.43 mg/kg
Agriculture 15 02100 i065[118]
12Chicory and fennel by-productsMix of pectinlyase, polygalacturonase, pectinesterase, arabinase, cellulase, and acid protease/Xylanase0.03–0.3 mL/0.1 gAcidified water1:10–1:15501.54–4.5TPC; Epicatechin; Chlorogenic acid; Rutin; Rosmarinic acid; Kaempferol; Gallic acid; Epigallocatechin; Sinapic acid; Epicatechingallate6 mg/g; 17.43 ± 0.43 mg/100 g; 53.39 ± 0.20 mg/100 g; 6.49 ± 0.37 mg/100 g; 31.8 ± 0.21 mg/100 g; 18.58 ± 0.56 mg/100 g; 10.01 ± 0.44 mg/100 g; 24.24 ± 0.11 mg/100 g; 11.34 ± 0.44 mg/100 g; 17.83 ± 0.19 mg/100 gAgriculture 15 02100 i066[116]
13Longan peelsCellulase,
amylase, protease, ꞵ-glucosidase, and their mixtures
0.24–210 UPhosphate buffer and 80% ethanol with 0.1% formic acid1:540–50126.5TPC; Ellagic acid; Gallic acid; Corilagin; o-Coumaric acid;
Ferulic acid; Chlorogenic acid; Quercetin; Kaempferol
446.0 ± 22.4 µmolGAE/g; 6932.50 ± 306.43 µg/g; 120.16 ± 6.10 µg/g; 16.25 ± 1.18 µg/g; 44.71 ± 5.50 µg/g; 26.74 ± 1.21 µg/g; 80.19 ± 3.67 µg/g; 135.28 ± 6.67 µg/g; 15.56 ± 0.65 µg/gAgriculture 15 02100 i067[106]
14Lime pomacePolygalacturonase0.115 U/mLWater1:31.25200.5–23.50Pectin15.09 ± 0.44% EYAgriculture 15 02100 i068[122]
15Pearl millet branα-amylase followed by protease and
amyloglucosidase
50 µL, 100 µL, 200 µL0.08 M Phosphate buffer, 0.275 N NaOH, 0.325 N HCl1:50601.56.0, 7.5, 4.5Fiber48% EYAgriculture 15 02100 i069[123]
16Bilberry
pomace
Viscozyme ®L2–10 U/gCitrate buffer1:1030–501–73–5TPC; Sucrose; Glucose; Fructose;
Anthocyanin
13.26 mg/GAE/g; 4.5 ± 0.3 mg/g; 109.5 ± 1.4 mg/g; 121.9 ± 4.7 mg/g; 3194.0 ± 123.6 µgcyan-glu/gAgriculture 15 02100 i070[107]
17Rapeseed press cakeProtease1%NaCl (0–1.0 M)1:9–1:1920–700.75–125.8–12Protein78.3% EYAgriculture 15 02100 i071[121]
18Grape
residues
Celluclast ®, Pectinex ® Ultra, Novoferm ®100 µL0.2 M Acetate buffer1:14400–483.5TPCapprox. 40 mgGAE/100 gAgriculture 15 02100 i072[108]
19Winery solid residueUltrazym-Celluclast
(3:1, w/w)
2%Watern.r.35–559n.r.Oil; Soluble sugars; TPCaprox. 70% EY; approx11 mg/g; approx 39 mg/gAgriculture 15 02100 i073[109]
20Fruit
by-products
Viscozyme ®L2%0.1 M Phosphate buffer1:2035–550–123.0–7.0TPC; TFC76.18 ± 2.63 mgGAE/g; 30.57 ± 1.64 mgQE/gAgriculture 15 02100 i074[110]
21Sweet corn cobFerulic acid esterase and endo-1,4-ꞵ-xylanase0.01–18,093.50 U/gPhosphate citrate buffern.r.45–6534.5–6.5Ferulic acid1.45 g/kgAgriculture 15 02100 i075[117]
22Tomato seedsAlcalase 2.4 L0.75–3.75 mL0.6 M Phosphate buffern.r.604–127.5Oil; TPC; ꞵ-Tocopherol, δ-Tocopherol; Oleic acid; Linoleic acid9.66% EY; 3.3 ± 0.00 mgGAE/kg; 128.51 ± 1.14 ppm; 209.88 ± 0.5 ppm; 25.29 ± 0.35 g/100 g; 57.77 ± 0.28 g/100 gAgriculture 15 02100 i076[111]
23Citrus
by-products
Tannase and ꞵ-glucosidase (1:1, w/w)20 U/g20 mM Acetate buffer1:12.540305.0Narirutin; Hesperidin; Naringenin; Hesperetin; Diosmetin; Tangeritin0.83 ± 0.03 mg/g; 11.11 ± 0.39 mg/g; 3.49 ± 0.10 mg/g; 43.70 ± 0.79 mg/g; 1.03 ± 0.06 mg/g; 0.37 ± 0.02 mg/gAgriculture 15 02100 i077[113]
24Raspberry pomaceAlcalase 2.4 L, neutrase, pepsin, papain, cellulase, pectinase, xylanase1.2–3.6 U/100 gWater1:3–1:940–601–37–9Oil; TPC; PUFA; Total tocols; Total phytosterols2.64 g/100 g; 3.56 ± 0.077 g/100 g; 84.3 ± 0.23% of total fatty acids; 125.9 ± 5.02 mg/100 g; 259.7 ± 6.4 mg/100 gAgriculture 15 02100 i078[112]
The inner circle of AGREEprep pictogram shows the overall GS, both as a color and a score (0 = red—worst, 1 = green—best). Around it, the ten evaluated criteria appear as segments, whose length reflects their weight and color their performance. SSR: Solid-to-solvent ratio (w/v); U: units; TPC: total phenolic content; TAC: total anthocyanin content; TFC: total flavonoid content; SFA: saturated fatty acids; MUFA: monounsaturated fatty acids; PFA: polyunsaturated fatty acids; EY: extraction yield; r.a.: relative area; n.r.: not reported.
Table 4. Summary of studies on Supercritical Fluid Extraction (SFE) from agricultural wastes, detailing the raw materials studied, key extraction parameters, and the greenness score (GS) estimation based on Wojnowski et al. [15].
Table 4. Summary of studies on Supercritical Fluid Extraction (SFE) from agricultural wastes, detailing the raw materials studied, key extraction parameters, and the greenness score (GS) estimation based on Wojnowski et al. [15].
Raw MaterialSample (g)CO2 (kg)Flow Rate (mL/min)Co-Solvent (%, v/v)Energy (Wh)Temperature (°C)Pressure (MPa)t (Min)CompoundOptimal YieldGSRef.
1Picea abies (cones, branches, needles and bark)504.846-44005030120Lipophilic extractivesBranches (5.3%), needles (3.3%), and bark (2.4%)Agriculture 15 02100 i079[130]
2Stalks (wine by-product)40338.32000-71285030194.4Bioactive compounds1.4% EYAgriculture 15 02100 i080[124]
3Sage herbal dust35-n.r.-88004010240Essential oil-Agriculture 15 02100 i081[138]
4Sage herbal dust35-n.r.-88004030240Essential oil-
5Rotten onion waste3098.42000-2200804060Oleoresin1% EYAgriculture 15 02100 i082[22]
6Viburnum opulus (VOP) pomace1311444.82000-30,8006035840Triacylglycerol; tocopherol; phytosterol; fatty acids 26.24% of lipids, β-sitosterol: 514.5 mg/100 g; α-tocopherol 118.6 mg/100 g.Agriculture 15 02100 i083[137]
Hippophae rhamnoides (SBP) berry pomace1612.8505016.99% of lipids; β-sitosterol 359.5 mg/100 g and α-tocopherol 65.38 mg/100 gAgriculture 15 02100 i084
7Apple seeds802.016.7-25674024140TPC20.5 ± 1.5% EYAgriculture 15 02100 i085[139]
8Cherimoya peel and leaves153.685.7Methanol 15%66007510180Alkaloids and phenolic compounds862.51 ± 18.89—3496.49 ± 280.68—μg BE/gAgriculture 15 02100 i086[125]
9Dried Lentinus edodes (Berk.) sing stipe15015.7500-1467502040Flavor compounds50.47 ± 3.19 μg/mL TPCAgriculture 15 02100 i087[140]
10Celery (Apium graveolens L.) waste4.8n.r.n.r.Isopropyl Alcohol 15, 25, 100%99005030270Bioactive compounds10.84 ± 1.2% EYAgriculture 15 02100 i088[129]
11Wild thyme (Thymus serpyllum L.) herbal dust351.27.7-99005035180Oil recovery3.36% EYAgriculture 15 02100 i089[126]
12Guava (Psidium guava) seeds2504.533.5-55005235.7150Phenolic compounds; tocopherols; phytosterols8.6 ± 1.2 g oil/100 g guava seedsAgriculture 15 02100 i090[141]
13Brewer spent grains800.613.3-2200552060Oil recovery and encapsulationMx. encapsulation efficiency: 63.8 ± 0.8%Agriculture 15 02100 i091[139]
14Tomato seeds and peels120.510-2200603460Oil recovery12.5% EYAgriculture 15 02100 i092[133]
0.35-1000201512.9% EYAgriculture 15 02100 i093
15Walnut green husk151.710Ethanol 20%71505030195Phenolic compounds; juglone; fatty acids; VOCsPolyphenols (10,750 mg GAE/100 g) and juglone (1192 mg/100 g)Agriculture 15 02100 i094[142]
16Orange (Citrus sinensis), tangerine (Citrus reticulata) and lemon (Citrus limon) peels121.210Ethanol 20%11,0006030300Oil; phenolic compounds; VOCs17.20, 17.60 and 31.24% in orange, tangerine and lemon, respect.Agriculture 15 02100 i095[132]
1.410Ethanol 20%5000202030017.49, 17.60 and 28.84% in orange, tangerine and lemon respect.Agriculture 15 02100 i096
17Waste salt from the salting process of mullet raw roes500n.r.n.r.-17,6004030480n-3 PUFAs28.4%; 122 ± 7 g n-3 PUFA/kg of oilAgriculture 15 02100 i097[143]
18Tomato waste12178.91000-95338030240Lycopenen.r.Agriculture 15 02100 i098[134]
19Tomato pomace100070305-93,3338038280Lycopene48.4% EYAgriculture 15 02100 i099[136]
20Ginger herbal dust302.09.2-10,2674030240Nonpolar and low-polar bioactive compounds7.60 ± 0.21% EYAgriculture 15 02100 i100[144]
21Pomegranate peels and seeds25.2114710,000-44004040120Bioactive compounds11.5% EYAgriculture 15 02100 i101[145]
22Tomato pomace121791000-88008030240Lycopene and other nonpolar and low-polar bioactive compounds11.5% EY; (Z)-lycopene 69% EYAgriculture 15 02100 i102[135]
23Red raspberries wasted fruit500.824Ethanol 7% (with 0.2% acetic acid)1467402040Oleoresin; TPC; TFCTPC: 185 mg GAE/g; TFC: 11.0 mg QE/gAgriculture 15 02100 i103[146]
The inner circle of AGREEprep pictogram shows the overall GS, both as a color and a score (0 = red—worst, 1 = green—best). Around it, the ten evaluated criteria appear as segments, whose length reflects their weight and color their performance. EY: extraction yield; n.r.: not reported; TPC: total phenolic content; BE: boldine equivalent; VOCs: volatile organic compounds; GAE: gallic acid equivalents; n-3 PUFAs: n-3 polyunsaturated fatty acids; TFC: total flavonoid content.
Table 5. Comparison of greenness score (GS) performance of studies on the analyzed emerging technologies from agricultural waste collected from Table 1, Table 2, Table 3 and Table 4.
Table 5. Comparison of greenness score (GS) performance of studies on the analyzed emerging technologies from agricultural waste collected from Table 1, Table 2, Table 3 and Table 4.
Microwave-Assisted ExtractionUltrasound-Assisted ExtractionEnzyme-Assisted ExtractionSupercritical Fluid Extraction
Average GS0.42 ± 0.090.51 ± 0.150.30 ± 0.130.49 ± 0.09
Best performed criteriaAgriculture 15 02100 i104 C3, C5, and C9Agriculture 15 02100 i104  C2, C3, and C10Agriculture 15 02100 i104 C3, C4, and C5Agriculture 15 02100 i104 C2, C3, and C4
Worst performed criteriaAgriculture 15 02100 i105 C1, C2, C6, and C8Agriculture 15 02100 i105 C1 and C7Agriculture 15 02100 i105 C1, C6, and C8Agriculture 15 02100 i105 C5, C6 and C8
Gaps for GS improvingPrioritize the use of greener solvents and employ parallel extraction (multi-sample system) to enhance sample throughput and reduce energy consumptionControl extraction time to minimize energy consumption and maximize sample throughput, reduce the use of hazardous solvents, promote combining extraction techniques Use safer, non-hazardous solvents and reagents to minimize waste generation, and perform simultaneous extractions to reduce energy consumptionDiscrimination among different scale technologies, advanced analytical techniques, increase flow to reduce time and save energy
C1: Favor in situ preparation; C2: use safer solvents and reagents; C3: target sustainable, reusable and renewable materials; C4: minimize waste; C5: minimize sample, chemical and material amounts; C6: maximize sample throughput; C7: integrate steps and promote automation; C8: minimize energy consumption; C9: choose the greenest possible post-sample preparation configuration for analysis; C10: ensure safe procedures for the operator.
Table 6. Comparison of emerging technologies: key parameters, strengths, weaknesses, solvent use, energy consumption, and scalability.
Table 6. Comparison of emerging technologies: key parameters, strengths, weaknesses, solvent use, energy consumption, and scalability.
Microwave-Assisted ExtractionUltrasound-Assisted ExtractionEnzyme-Assisted ExtractionSupercritical Fluid Extraction
Key parametersSolvent, SSR, temperature, time, irradiation power, sample particle size.Solvent, SSR, temperature, time, pH, ultrasound power, frequency, amplitude, pulse rate, sample particle size.Enzyme composition, enzyme concentration, temperature, time, pH, ESR, SSR, sample particle size.Temperature, pressure, time, solvent flow rate, SSR, co-solvent, sample particle size.
StrengthsEasy to operate, shorter operational times, low equipment costs, reduced solvent consumption, short extraction times.Simplicity of the process, compatible with thermosensitive compounds, low cost, short extraction times.Suitable for whole plant materials, fewer processing steps, simplicity of the process, high specificity, mild reaction conditions, compatible with thermosensitive compounds, high-quality pure extracts, cheap equipment.Solvent recyclability, tunable solvent power (modifying T and P), selectivity, suitable for thermosensitive compounds, pure and solvent-free extracts, no purification stage needed, short extraction times.
WeaknessesHigh initial investment, difficulty maintaining temperature, excessive heat/power can degrade thermolabile compounds, high energy consumption, low selectivity and extract purity (purification steps).High initial investment, many steps to obtain the final extract, difficult to automatize.Enzyme cost, long extraction times (high energy consumption).High initial investment, significant energy consumption, requires co-solvents for polar and intermediate-polar compounds.
Solvent useMethanol, ethanol, acetone, water, NADESs. Acid/basic solutions. Microwave-assisted solvent-free extraction (without solvent): lower extraction efficiency.Methanol, ethyl acetate, acetone, water, ethanol, enzyme solutions, NADESs. Acid/basic solutions.Water and buffer solutions. Acid/basic solutions.CO2—Most used: mild critical conditions (31.1 °C and 73.8 bar), inert, nonflammable, non-corrosive, eco-friendly, non-polar (co-solvents like ethanol or water for polar compounds).
SSR: solvent-to-solid ratio; ESR: enzyme-to-sample ratio; T: temperature; P: pressure; NADESs: natural deep eutectic solvents.
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Díaz-de-Cerio, E.; Trigueros, E. Evaluating the Sustainability of Emerging Extraction Technologies for Valorization of Food Waste: Microwave, Ultrasound, Enzyme-Assisted, and Supercritical Fluid Extraction. Agriculture 2025, 15, 2100. https://doi.org/10.3390/agriculture15192100

AMA Style

Díaz-de-Cerio E, Trigueros E. Evaluating the Sustainability of Emerging Extraction Technologies for Valorization of Food Waste: Microwave, Ultrasound, Enzyme-Assisted, and Supercritical Fluid Extraction. Agriculture. 2025; 15(19):2100. https://doi.org/10.3390/agriculture15192100

Chicago/Turabian Style

Díaz-de-Cerio, Elixabet, and Esther Trigueros. 2025. "Evaluating the Sustainability of Emerging Extraction Technologies for Valorization of Food Waste: Microwave, Ultrasound, Enzyme-Assisted, and Supercritical Fluid Extraction" Agriculture 15, no. 19: 2100. https://doi.org/10.3390/agriculture15192100

APA Style

Díaz-de-Cerio, E., & Trigueros, E. (2025). Evaluating the Sustainability of Emerging Extraction Technologies for Valorization of Food Waste: Microwave, Ultrasound, Enzyme-Assisted, and Supercritical Fluid Extraction. Agriculture, 15(19), 2100. https://doi.org/10.3390/agriculture15192100

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