A LM is generally composed of a thin layer (membrane) containing an organic phase and separating two aqueous solutions. Also, the reverse configuration can be applied. The transport is based on liquid–liquid extraction and continuously operated membrane systems. A polymeric/inorganic microporous membrane can be used as a carrier, as a barrier, or not used. The mass transfer process through the LM basically consists of the solution-diffusion mechanism. The separation involves the solute diffusion through the membrane, due to a chemical/electrical gradient as driving force. However, the efficiency and selectivity of the separation process can be improved by using specific carriers or chemical compounds or applying electrical impulses.
ELMs are made of an aqueous, internal stripping phase stabilized by oil soluble surfactants and dispersed droplets with very small dimension (1–10 µm) inside an oil phase. The resulting water/oil emulsion is further dispersed as globules of about 0.1–2 mm in another aqueous solution, which represents the donor phase. This type of configuration offers a larger surface area, improving the transport rate through the membrane.
Liquid Membranes for Arsenic Removal
Liquid membranes allow us to combine arsenic ion extraction and stripping processes, which are generally performed in two separate phases in conventional processes such as solvent extraction, into a single step. A one-step process offers the maximum driving force for the removal of toxic chemical species, leading to better clean-up and higher arsenic recovery. The development of LMs for this harmful compound has been studied by several authors [
41,
42,
43]. Particular attention has been devoted to the use of a hydrophobic microporous hollow fiber supported liquid membrane (HFSLM), in which organic extractant molecules are embedded in the membrane pores, allowing the diffusion of the target component through the membrane and preventing at the same time the diffusion of other components. A typical HFSLM consists of three phases: feed, liquid membrane, and stripping solution (
Figure 3). Generally, the feed contains the target component, which is transferred during the diffusion through the liquid membrane, in the stripping phase. This LM configuration, combining a solvent extraction and the mass transfer across the membrane, offers several advantages for arsenic removal, such as large surface area to volume ratio and continuous flow operation.
Figure 3.
Hollow fiber supported liquid membrane system.
Figure 3.
Hollow fiber supported liquid membrane system.
Hylton
et al. [
44] proposed the fabrication of microfluidic membrane extraction systems, which incorporate hollow fiber membranes for the continuous micro-scale extraction of arsenic. Polycarbonate (PC) and polymethylmethacylate (PMMA) were studied as potential materials for device assembly. The first one was able to absorb metals such as copper and arsenic and react with the organic solvent immobilized in the membrane pores, leading to discoloration and disintegration. On the contrary, PMMA did not absorb the metal and demonstrated high mechanical resistance for more than 10 extraction tests. Modules with different dimensions were investigated and dibutyl butylphosphonate (DBBP) and tributyl phosphate (TBP) were used as arsenic extractants [
45,
46,
47]. DBBP created with arsenic a reversible complex at low pH, which was driven across the acceptor, re-ionized using high pH values, and finally concentrated. As solid membrane a commercial polypropylene (PP) hollow fiber was used. The selective organic liquid (DBBP/TBP mixture) was fixed within the pores of the hydrophobic membrane to form the liquid membrane. The membrane module led to donor flow rates of about 1.5 mL min
−1, with a linear extraction in the time and allowing the ppb level detection by colorimetry tests, which could potentially be lowered using a more sensitive technique. This approach could lead to the development of cost-effective real-time monitoring devices for arsenic detection in water.
Sangtumrong [
47] obtained the concomitant separation of Hg(II) and As(III) ions from chloride media using an HFSLM system. The presence of both toxic metals is a relevant environmental pollution problem especially for oil and gas deposits in the Gulf of Thailand [
48]. Hg(II) and As(III) compounds are supposed to originate in petroleum, carbonaceous shale, and tin stones in/near reservoirs, leading, consequently, to contaminated water [
49]. In view of the risk to which the populations of the interested areas are exposed, the separation of arsenic and mercury ions from water represents one of the major interests in the hydrometallurgical industry. Since the commonly used treatment processes such as adsorption, precipitation, and ion exchange [
16,
17,
18] aim to achieve the complete abatement of the metal species, LMs offer the possibility to separate and recovery the chemical compounds, with a significant advantage for the economy and environment protection. In the work of Sangtumrong
et al. [
47], pure mercury ions were efficiently separated from arsenic ones by using tri-n-octylamine triocthyamine (TOA) dissolved in toluene as an extractant compound. NaOH was used in the stripping solution and HCl in the feed phase. Commercial microporous polypropylene fibers were used as support in the HFSLM system. Since in the chloride media Hg(II) formed anion complexes, they could be driven through the membrane by a concentration gradient of hydrogen ions, which moved in the same direction as the mercury ions. In contrast, As(III) could not react with TOA molecules and thus remained in the raffinate. Experiments on the influence of NaOH concentration on recovery efficiency were carried out, leading to optimal results when 0.4 M was used. Similar tests on TOA and HCl content showed the best mercury percentage extraction and recovery were 2 vol %. and 0.2 M, respectively. The study presented by Sangtumrong
et al. [
47] offered a relevant contribution to the recovery of harmful arsenic and mercury metals, especially in areas of the Gulf of Thailand where the presence of toxic metals represent an extremely dangerous risk to many life forms.
Lothongkum
et al. [
48] operated the simultaneous separation of arsenic and mercury ions from natural gas coproduced using a HFSLM system. The effect of several extractant compounds such as Aliquat 336, Cyanex 923, and Cyanex 471 (tri-isobutylphosphine sulphide) dissolved in toluene was investigated. The influence of sulfuric acid—chosen as a co-extractant—concentration in the feed solution as well as that of the stripping solution (NaOH, distilled water, HNO
3, H
2SO
4, and thiourea) was also studied. The obtained data showed that it was possible to separate arsenic and mercury, although a better removal performance was obtained for mercury ions. Among the extractant mixtures used
, 0.06 M Cyanex 471, 0.22 M Aliquat 336, and 0.1 M thiourea as the stripping solution with 0.2 M H
2SO
4 in feed solution showed a synergic effect on arsenic and mercury extraction. An efficient arsenic removal of 94% was obtained after three cycles of separation processes, which led to a metal content reduction below 250 ppb.
In another work, Pancharoen
et al. [
49] efficiently separated arsenic from produced water with simultaneous gas separation in the Gulf of Thailand using a HFSLM system. Different compounds, such as Cyanex 923, TBP, bis(2, 4, 4-trimethylpentyl) dithiophosphinic acid (Cyanex 301), TOA, and methyltrioctylammonium chloride (Aliquat 336,
Figure 4) were tested as extractants, while sodium hydroxide was chosen as the stripping solution.
Figure 4.
Methyltrioctylammonium chloride (Aliquat 336).
Figure 4.
Methyltrioctylammonium chloride (Aliquat 336).
High percentages of arsenic ion recovery were observed when Aliquat 336 was employed, due to the extractant’s ability to react with the dissociated (H
2AsO
4− and HAsO
4) and undissociated (H
3AsO
3) metal species. The best results were obtained using the HFSLM containing 0.5 M stripping solution and 0.75 M carrier. Working under these operational conditions, after several separation runs through the HFSLM, it was possible to successfully reduce As ion content in the produced water from the gas separation plant in the Gulf of Thailand at levels lower than 250 parts per billion (ppb), which represents the permissible limit established by the Ministry of Industry in Thailand [
50] (
Figure 5).
Figure 5.
Ppm of arsenic ions from outlet feed solution against the number of cycle operations through HFSLM using Aliquat 336 35% (v/v) and 0.5M NaOH. Feed flow rate: 100 mL/min; Stripping solution flow rate: 100 mL/min [
49].
Figure 5.
Ppm of arsenic ions from outlet feed solution against the number of cycle operations through HFSLM using Aliquat 336 35% (v/v) and 0.5M NaOH. Feed flow rate: 100 mL/min; Stripping solution flow rate: 100 mL/min [
49].
The other organic compounds, Cyanex 923, TBP, and TOA, led to low extractability and several drawbacks, such as the formation of extractant–arsenic ion complexes and the ability to react only with dissociated or undissociated arsenic compounds. The research conducted by Pancharoen
et al. [
49] proved that the molecular type of organic carrier plays a key role in the efficiency of the SLM system.
A further investigation was conducted on the influence of the number of runs through the hollow fiber membrane module on arsenic ion extraction and recovery. The obtained results showed that, at 150 mins (third cycle operation), the HFSLM led to an arsenic extraction of 91% and a recovery of 72% (using 35% v/v of Aliquat 336 and a 0.5 M NaOH solution).
As(III) and As(V) ions were efficiently separated from a sulfate media by Prapasawat [
51] using Cyanex 923 (a mixture of phosphine oxide) dissolved in toluene with water as the stripping solution and using HFSLMs. Experimental data showed that more As(V) could be extracted than As(III).
Mafu
et al. [
52] used Aliquat 336 and sodium hydroxide as the extractant and stripping phase, respectively, optimizing the operational conditions and thus obtaining a 78% arsenic removal from real wastewater. In addition, Guell
et al. [
53] reported on As(V) and As(III) removal using a Aliquat 336 in a SLM system. As organic solvent a dodecane/dodecanole mixture at pH 13 was used. The receiving phase consisted of a 0.1 M HCl solution. The proposed system allowed for As(V) separation from As(III), which was driven by different kinetics, and the removal of the As(V) ions from real aqueous solutions. In particular, using a wastewater model prepared with ultrapure water, a complete recovery of arsenic was registered after 6 h. By contrast, when real tap water was used, a 44% recovery was obtained, demonstrating that the presence of other chemical compounds could negatively influence the As(V) recovery. Successively, a comparison between two membrane-based systems was analyzed [
54] using natural water and operating at neutral pH values. The performance of two anion-exchange membranes (AEMs) was compared to that of the SLM previously described [
54] and also in this case the effect of pH on the arsenic transport was evaluated. The authors reported the best results when pH 7 was used (
Figure 6). Furthermore, a study on the As(III) ions transport under the optimal operational conditions, registered for As(V) at pH 7, was presented. The obtained data revealed that when an AEM system was used, As(III) ion transport was observed, although the process occurred at a lower rate in comparison to that obtained for As(V). On the contrary, the SLM system led to worsen results, due to the formation, at pH 7, of the undissociated H
3AsO
3 form, which could not be extracted by the Aliquat 336 anion exchanger. In view of the reported results, it can be assumed that the SLM allows for efficient As(III) and As(V) separation.
Figure 6.
Influence of pH on As(V) transport efficiency after 24 h using SLM and AEM systems. (Feed phase: [As(V)] = 10 mg L
–1; SLM: [Aliquat 336] = 0.5 M in dodecane and 4% dodecanol. Stripping phase: [NaCl] = 0.1 M [
54].
Figure 6.
Influence of pH on As(V) transport efficiency after 24 h using SLM and AEM systems. (Feed phase: [As(V)] = 10 mg L
–1; SLM: [Aliquat 336] = 0.5 M in dodecane and 4% dodecanol. Stripping phase: [NaCl] = 0.1 M [
54].
Figure 7.
Morphology of the prepared PVDF hollow fiber membrane with 190 μm thickness. Magnification: cross section 120×; enlarged cross section 1000×; inner surface 25000× [
28]. Reproduced with permission.
Figure 7.
Morphology of the prepared PVDF hollow fiber membrane with 190 μm thickness. Magnification: cross section 120×; enlarged cross section 1000×; inner surface 25000× [
28]. Reproduced with permission.
Bey
et al. [
28] prepared microporous hydrophobic polyvinilidene fluoride (PVDF) hollow fibers
via by the dry/wet spinning technique. These fibers were experimented upon in laboratory-scaled membrane contactor modules for the extraction of As(V) from dilute aqueous solutions. Aliquat 336 in kerosene was chosen to extract the As(V) ions. In order to obtain fibers with 0.2 μm pore size and 80% porosity, the effect of spinning parameters such as bore fluid composition and flow rate was studied. Particularly promising was the membrane with the lowest thickness (190 μm) due to its low resistance and, at the same time, the high contact between the feed and recovery solution (
Figure 7).
The support showed an asymmetric structure, composed of a sponge-like layer and finger-like macrovoids in the inner and the outer surface, respectively.
Experiments on arsenic removal were carried out using the optimal operational conditions previously identified (aqueous and organic phase flow rate of 0.47 mL/s and 1.4 mL/s, respectively). In an 8-h run, more than 75% of the arsenic was removed, which corresponded to an arsenic concentration reduction from 118 ppm to 25 ppm. These encouraging results could contribute to the development and application of an efficient hollow fiber contactor at industrial scale for the removal of arsenic from water.
Cyanex 921(trioctylphosphine oxide) and Na
2SO
4 were employed by Martinez Perez
et al. [
55] as highly efficient extractant and stripping compounds, respectively, for As(V) ion uptake from sulfuric acid solutions. Flat commercial PVDF membrane was used as support for the used LM system. The effect of different parame
ters such as stripping solution nature, stirring rate and extract content was examined. In particular, the study of the influence of the acid sulfuric concentration on As(V) removal revealed that by using a concentration of 1.6 M, 90% As(V) extraction was observed (
Table 1).
Table 1.
As(V) extraction as a function of sulfuric acid concentration, reported by Martinez Perez
et al. [
55].
Table 1.
As(V) extraction as a function of sulfuric acid concentration, reported by Martinez Perez et al. [55].
Sulfuric acid concentration (mol/L) | % As(V) Extraction |
---|
~0.25 | 20 |
~0.6 | 45 |
~1.0 | 85 |
~1.6 | 90 |
~2.0 | 65 |
~2.4 | 30 |
Interestingly, the arsenic process in the SLM system occurred in five steps. Firstly, the metal ions propagated from the feed to the non-stirred boundary layer of the membrane. Then, the formation of the complex As(V)-extractant took place at the feed solution–SLM interface. The As(V)-Cyanex 921 complex diffused through the SLM, As(V) was stripped at the SLM–stripping solution interface, and, finally, arsenic ions spread in the non-stirred boundary layer at the strip membrane interface. The experimental system showed good selectivity in the arsenic removal, thus opening new prospects for wastewater purification from As(V) ions.
Tsai
et al. [
56] reported the separation of As(III) and Ga(III) using a SLM impregnated with ethylhexylphosphonic acid mono 2-ethylhexyl ester. They performed laboratory and pilot tests, registering a good separation between the two ion species in both systems. A hydrophobic polytetrafluoroethylene (PTFE) membrane showed the best performance compared to other tested membranes.
In the patent of Takigawa
et al. [
57] a SLM system based on the use of a polybenzimidazole membrane with extractant mixture in its pores was presented as an efficient system for the separation of hazardous metal ions such as arsenic, cadmium, antimony, palladium,
etc. Thioxine was proposed as a complexing agent for some of the preselected toxic chemicals ions, including arsenic.
ELM systems for arsenic removal and recovery from water have not been extensively investigated so far. Among the few works in the literature, that of Mousavi
et al. [
58] was based on experimentation with a laboratory-scale ELM process for As(V) removal. The process proceeded with the emulsion preparation, the solute transfer, and the emulsion separation from the feed. An aqueous solution of sodium sulfate was used as internal phase, Span 80 (sorbitan mono-oleate) as emulsifier, Cyanex 921 as carrier, paraffin as membrane solvent, and water containing 50 ppm As(V) and sulfuric acid at different concentrations as the feed phase. Using this system, nine different experiments, carried out using different concentrations of sulfuric acid, reagent, carrier, and stirring speed, were carried out. The extraction rate was registered every three minutes, and that of the first extraction was the highest. In fact, after the initial phase, an increase of the arsenic content in the water was observed, probably due to the breakup of the inner droplets. An extraction of about 40% was obtained when 1.5 M sulfuric acid, 0.1 M carrier, and 1.5 M reagent concentrations were used, operating at a stirring speed of 500 rpm.
Li
et al. [
59] described the separation process of As(III) and As(V) using an ELM system formed by monosuccimide L113A, liquid paraffin, and kerosene as surfactant, stabilizer, and solvent, respectively. An HCl solution was used as the external phase, while KOH solution was chosen as the internal one. The permeation of As(III) through the membrane into the internal phase was promoted by the AsCl
3 formation [
60], where it was hydrolyzed to AsO3
3–. By contrast, As(V) could not pass through the membrane, probably due to the [AsCl
4]
+[AsCl
6]
– formation. The best results on the recovery of As(III), corresponding to a recovery above 95%, were obtained by adopting the following operational conditions:
- -
Internal phase: 2 M KOH;
- -
Membrane phase: 6% (v/v) L113A and 4% (v/v) liquid paraffin;
- -
External phase: 4 mg/L As(III) and 7 M HCl;
- -
Phase ratio: 2 oil/ 3 internal and 1 emulsion/5 water;
- -
Agitation speed: 400 rotations/minute;
- -
Extraction time: 10 minutes
Working under the abovementioned operational conditions, only 0.8% As(V) was extracted, but after the use of 0.6% KI, a quantitative reduction of As(V) into the As(III) form was observed, allowing for the determination of the total arsenic content.
In the ELM separation process, emulsion formation plays a crucial role in arsenic removal. To obtain a stable emulsion, the formation of small internal droplets is desired; their breakup can be efficiently decreased by using surfactant compounds. Treatment with these molecules leads to a reduced droplet dimension and an improved emulsion stability. The chemical structure of the selected surfactant and that of the two ELM phases strongly affects the degree of surfactant adsorption. Considering this, Kiani
et al. [
61] presented a work on the ultrasound-assisted preparation of stable water in an oil emulsion. The influence of different parameters, such as the surfactant type on droplet dimension, extraction amount, emulsifier content, and sonication time, were investigated. Sulfuric acid was used as the feed phase, with sodium sulfate as the internal phase reagent, Cyanex 921 as carrier, Span 80 (sorbitan mono-oletae) as lipophilic emulsifier, Tween 20 (polyoxyethylene (20) sorbitan mono-laurate) as hydrophilic surfactant, and liquid paraffin as membrane solvent; the removal of As(III) oxide—which was oxidized to As(V) oxide—was the target.
Several experiments were conducted by varying the Tween 20 concentration in the emulsifier mixture (0–30 wt%), the emulsifier content (2–7 vol%), and the sonication time (0–7 min). Experimental data showed that the ultrasound waves did not firmly lead to a reduction in the droplet size, probably due to the paraffin viscosity, which promotes the cavitation threshold and produces a decreased cavitation activity [
62]. In the first 4 min of the experiment, carried out with a Span 80 concentration of 5 vol%, the increase in sonication time led to an increase in the emulsion temperature, causing a concomitant decrease of the interfacial tension and viscosity and, consequently, improving the emulsification process. After 4 min, the sonication time had an opposite effect, due to the re-coalescence of emulsion droplets (
Table 2).
Table 2.
Influence of sonication time on emulsion droplet size using 5 vol % Span 80 as emulsifier [
61].
Table 2.
Influence of sonication time on emulsion droplet size using 5 vol % Span 80 as emulsifier [61].
Sonication time (minutes) | Mean droplet diameter (μm) |
---|
1 | 2.3 |
3 | 1.9 |
4 | 1.7 |
7 | 3.7 |
The effect of Span 80 concentration on the arsenic extraction efficiency shown when using 4 vol % led to the best results because of the decrease in the internal droplet dimension, which resulted in increased mass transfer (
Table 3).
Table 3.
Influence of Span 80 content on As(V) in the feed phase during the extraction operation [
61].
Table 3.
Influence of Span 80 content on As(V) in the feed phase during the extraction operation [61].
Span 80 concentration (vol %) | Extraction time (minutes) | As(V) in the feed phase (ppm) |
---|
2 | 3 | 37 |
2 | 6 | 45 |
2 | 9 | 47 |
4 | 3 | 15 |
4 | 6 | 19 |
4 | 9 | 21 |
5 | 3 | 20 |
5 | 6 | 26 |
5 | 9 | 34 |
7 | 3 | 34 |
7 | 6 | 36 |
7 | 9 | 42 |
In order to further improve the emulsion stability [
63], a mixture of Span 80 and Tween 20 emulsifier was used. The registered data highlighted that emulsifier blends with a Tween 20 concentration of 11 vol % provided an enhanced emulsion stability in the time, decreasing the droplet size and, at the same time, enhancing the As(V) extraction amount.
Although LMs represent a valid alternative to the traditional separation methods, there were no significant developments at a large scale due to the insufficient membrane stability. This drawback was particularly remarkable for the SLMs and seemed to be related to the loss of the solvent and/or the carrier from the membrane during the time, thus affecting both the selectivity and the flux [
64]. The membrane performance generally worsened over time, varying from 1 h to several months [
65,
66]. Among the causes that are considered responsible for the degradation, the progressive penetration of the aqueous phase in the pores of the membrane support [
67,
68], the mutual solubility of compounds from the aqueous to the LM phase [
69], and the formation of emulsion in the LM phase [
70] are the most frequent mechanisms. Moreover, in other studies many authors also attributed the poor stability to a difference in pressure over the membrane [
71] and to the carrier complex precipitation at the membrane surface with the consequent blockage of membrane pores [
72]. The stability control during that time also presents a problem. In fact, the existing methods that provide the measurements of both the membrane liquid loss and the water content that penetrate into the pores, are generally destructive and necessitate the use of a new SLM. To improve the LM stability, Molinari
et al. [
73] and Chiarizia
et al. [
74] proposed a nonstop support reimpregnation with LM phase, but the drawback of contaminated feed and/or strip solution(s) still persists in the system. Another feasible operation consists of plasma polymerization surface coating, which could stabilize the SLM [
75] but at the same time could reduce the pore size in the membrane surface and decrease the membrane permeability. Also, interfacial polymerization and physical deposition [
76,
77] could create a barrier layer in the membrane surface, preventing the emulsification of the membrane liquid in the aqueous phase. By contrast, the presence of a polymerized film could reduce the membrane permeability; moreover, its poor adhesion on the SLM substrate leads to an unstable system.