1. Introduction
Due to their high thermal conductivity, workability, and low cost, copper and copper-based alloys are widely used in heat-exchange equipment. Brasses, which are alloys of copper and zinc, are relatively harder and stronger, but are prone to corrosion in aggressive environments. Apart from the uniform attack, the most common forms of brass corrosion are selective leaching (dezincification) [
1], stress-corrosion cracking [
2,
3], and pitting. Selective leaching goes significantly faster in hydrochloric acid solutions, the rate of dezincification increases at higher temperatures [
4]. In neutral chloride solutions, selective leaching occurs during the early stages of the corrosion process [
5]. Corrosion models [
6] demonstrate that, during selective leaching in brasses, zinc anodically dissolves, and as a result, vacancies and copper adatoms appear on the surface of the alloy. By means of surface diffusion, they form a highly developed phase characterised by the increased thermodynamic activity of copper [
7]. Consequently, the corrosion of brasses becomes pseudo-selective, as both components are ionized followed by the deposition of copper [
8,
9,
10]. As opposed to brass corrosion in an acidic environment, when the ionization/deposition results in the formation of a sponge Cu-metal, neutral chloride solutions produce additional multiple surface layers containing oxides of zinc and copper [
11,
12,
13]. According to [
5,
14,
15,
16], the formation of such layers from ZnO xH
2O, Cu
2O, and CuO passivate the surface of α- and β-brasses in buffer chloride solutions and promotes corrosion resistance. According to [
17], the sublayer resulting from dezincification is rich in corrosion-resistant copper, which also contributes to the protective effect. This sublayer, however, appears due to the sparingly soluble multicomponent structure formed when alloys are kept in alkali-chloride solutions for a long time. It is this structure that effectively protects the material from corrosion attacks when the concentration of chloride ions is relatively low, with CuCl providing additional protection [
18]. When the chloride concentration reaches a certain critical point, the rate of corrosion increases dramatically due to the formation of soluble CuCl
2- and discontinuity of the passive film. Compared to pure copper, brasses are much more prone to pitting, as the multicomponent surface layer containing ZnO is less resistant to dissolution in a corrosive environment [
14,
15]. In the presence of chloride ions, dezincification and localized attacks on the surface of α-brass take place simultaneously [
19], which adds to the corrosive effect.
Authors [
1] suggests deoxygenation of solutions, anodic protection, and doping as methods of protection of brasses from selective leaching. These methods, however, have a number of drawbacks. Namely, they require constantly low concentrations of dissolved oxygen, additional sacrificial materials, or changing the composition of the copper-zinc alloy. These obstacles can be avoided by using inhibitors, which is quite a common technique to control corrosion of copper and its alloys in water solutions [
20,
21,
22,
23]. The protective effect is found in organic compounds containing heteroatoms of nitrogen, sulphur, phosphorus, and oxygen, polar groups, heterocycles, and benzene rings with delocalized π-electrons [
24,
25,
26,
27,
28,
29].
There are quite a number of substances that produce an anti-corrosion effect on brasses. Thus, quinoline derivatives are effectively adsorbed on α-brass in an acid environment [
30], while aminopropanol derivatives do so in neutral chloride solutions [
31]. Diphenylamine derivatives form thin protective films [
32], and phenol derivatives produce self-organizing layers on copper-zinc alloys [
33]. However, the most effective corrosion inhibitors proved to be derivatives of azoles, widely used to control corrosion of copper, the main component of brasses [
34,
35,
36,
37,
38,
39,
40]. Thus, adding 1,2,3-benzotriazole (BTA), benzimidazole, pyrazole, or their derivatives to a corrosive environment, including a chloride environment, results in the formation of a chemisorptive compound [
41] or a multicomponent structure on brass, which, besides copper and zinc oxides, includes polymer systems with ions Cu(I) and Zn(II) [
42,
43,
44,
45,
46,
47,
48,
49,
50,
51]. This creates a protective barrier for both metal components of the copper-zinc alloy and prevents further oxidation and consequent dezincification and pitting of brass.
BTA is known to be toxic [
52,
53,
54], so various organic and inorganic compounds may be considered as alternatives. It was found, however, that sodium salt of glycogenic and polyphosphoric acids [
55], as well as chromates, molybdates, tetraborate, tungstates [
56,
57], and natural aragonite [
58], whose corrosion protection properties were studied, do not protect brasses as effectively as the derivatives of environmentally friendly 1,2,4-triazole. Thus, the degree of protection of α-brass in hydrochloric acid solutions with 5-amino-1
H-1,2,4-triazole is up to 96% [
59]. The effect is accounted for by the formation of a barrier layer that includes aminotriazole-copper systems and a copper oxide (I).
For neutral chloride solutions, 3-amino-1,2,4-triazole is highly effective, with the Cu-40Zn brass corrosion inhibition effect increasing in the presence of sulphides [
60] or if the inhibitor is polymerized [
61]. The inhibition effect of azoles derivatives can be improved by introducing additional heteroatoms, such as S, in the structure of the inhibitor. Taking into account that mercapto derivatives of azoles are biodegradable, they seem to be the most effective and environmentally friendly corrosion inhibitors for brasses.
Their effectiveness against corrosion of copper in a neutral chloride environment was demonstrated in experiments with 2-mercaptobenzimidazole [
62,
63], 2-mercaptobenzoxazole [
64], and 2-mercaptobenzothiazole [
65]. Reference [
66] demonstrates that mono- and poly-molecular chemisorption of 5-alkylmercapto-3-amino-1,2,4-triazoles on an oxidised Cu-electrode passivate copper very effectively. The protective effect of 5-alkylmercapto-3-amino-1,2,4-triazoles in a neutral chloride-borate buffer solution is most probably accounted for by the adsorption of the inhibitor from the solution and the formation of a protective nano-layer of sparingly soluble complex compounds, both on copper [
67] and on Cu-20Zn brass [
68]. The critical role of the complex formation in the passivation of Cu-20Zn brass in solutions containing various aggressive anions and a 2-mercaptobenzothiazole additive was proved in [
69].
The purpose of the paper is to study the corrosion inhibition effect of 3-mercaptoalkyl derivatives of 5-amino-1H-1,2,4-triazole on α-brass in chloride environments using polarization curves, electrochemical impedance spectroscopy, full-scale corrosion testing, and quantum chemical simulation.
2. Materials and Methods
Electrochemical measurements were performed at room temperature (~25 °C) on brass (Cu/Zn: 63/37) electrodes in an unstirred borate buffer water solution (pH 7.4) with natural aeration, in the presence of the inhibitor and 10 mM NaCl. A classical electrolytic three-electrode cell with unseparated electrode spaces was used in order to accelerate transient measurements. Derivatives of 5-amino-1
H-1,2,4-triazole synthesised at Voronezh State University were used. Their names, structures, and solubility in water are given in
Table 1.
The saturated silver chloride reference electrode was placed in a separate container connected to the electrolytic cell by an agar-agar based salt bridge and filled with potassium nitrate saturated solution. The auxiliary electrode was a platinum grid. The working brass electrode was polished by K3000 sandpaper, degreased in 96% ethanol, and washed with distilled water. The potentials of the working electrode (E) are given according to the standard hydrogen electrode (SHE) scale. The current density i was calculated by dividing the actual current I by the geometric area of the working electrode (2.25 cm2).
Electrochemical measurements were performed using IPC-PRO potentiostat. In order to remove the oxide film appearing in air, the working Cu-electrode was polarized at E = −0.60 V for 15 min prior to the experiment. The electrode was then held in the solution for about 3 to 5 min until the stable free corrosion potential (Ecorr) established. The working solution was then mixed with an NaCl solution while stirring, so that the concentration of chloride ions would be CCl− = 10 mM. The studied inhibitors were also added to the solution in the concentration of Cinh = 0.01, 0.10, and 1.00 mM. After the new Ecorr value was established, the I, E polarization curve was registered by scanning the potential towards either the anodic or the cathodic direction at 0.2 mV/s. Pitting potential (Epit) was identified by the rapid increase in the current on the anodic polarization curve. Pits were then visually identified on the surface of the electrode. The measurement error for Epit was below 0.03 V.
The rate of corrosion in current units (
icorr) was determined by the polarization resistance technique as summarized by Mansfeld [
70,
71]. The polarization curve was previously registered by scanning the potential from
E =
Ecorr − 0.03 V to
E =
Ecorr + 0.03 V at 0.2 mV/s. The polarization resistance
Rp was then calculated as the slope of the polarization curve, replotted in Δ
E,
i-coordinates (Δ
E =
E −
Ecorr), at
Ecorr. The polarization curve was then plotted in coordinates 2.3∙
Rp∙
i − Δ
E, and the Tafel slopes of the half-reaction on the anode
ba and the cathode
bc were determined by means of the TableCurve software as the approximation parameter of the equation
, which at Δ
E = 0 gives
icorr. The measurements were performed at least 5 times for each of the studied concentrations of the inhibitor until the reproducible data was obtained. The data was then statistically analysed.
The effectiveness of the inhibition activity of the derivatives of 5-amino-1
H-1,2,4-triazole was evaluated judging by the protection level:
where
icorr,0 and
icorr,inh are the corrosion current density with, and without, the inhibitor, respectively.
The electrochemical impedance spectroscopy (EIS) was performed using the IPC-PRO potentiostat with a frequency response analyser FRA-2. After Ecorr was stable for 30 min, the frequency dependent impedance was registered within the range from 0.1 to 5000 Hz with no current. The results were presented as a Nyquist diagram. The analysis of the obtained results, the selection of the equivalent circuit, and determining its component values was carried out using DCS software.
Atmospheric corrosion of brass was accelerated by means of salt spray testing in order to determine the inhibition effect of derivatives of 5-amino-1H-1,2,4-triazole for inter-operational protection of brass products. The experiments were carried out on brass plates with the surface area S = 20 × 50 mm2 and the thickness d = 1.00 mm, which were previously polished by K3000 sandpaper and degreased in acetone. The protective inhibitor films were obtained by holding the brass plates in a water solution with the inhibitor for 60 min at 60 °C. The samples were dried and placed in the cabin at 95–100% air humidity. A 5% solution of NaCl (pH 6.5 ÷ 7.2, GOST R 52763-2007) was sprayed into the cabin every hour. The samples were examined 3 times every 24 h in order to register the moment (τcorr) of appearance of the first signs of corrosion attack.
For microscopic analysis of the surface, a Jeol JSM-680LV scanning electron microscope (Japan) was used together with Oxford Instrument INCA 250 X-ray microanalysis module (UK) which determines the chemical composition of the surface layer.
Computational methodology was as follows. All the three molecules are fully optimized using density functional theory (DFT) with B3LYP functional at 6-311 + G (d, p) basis set in the program Gaussian 16 [
72]. These optimized structures have no imaginary frequencies and hence are situated at the lowest energy of the potential energy surface. The theoretical calculation also involves determining HOMO and LUMO energies, and the energy gap along with ionization potential, electron affinity, electronegativity (
χ), absolute hardness (
η), and softness (σ) for all the molecules.
Following the density functional theory, the
η is defined as [
73]:
where
μ is the chemical potential,
N is the number of electrons, and
E is the energy. R. G. Pearson proposed [
73] the following operational definition for absolute hardness
where IP and EA are ionization energy and electron affinity respectively. According to Koopman’s theorem, IP and EA calculated from orbital energies are defined as
EHOMO and
ELUMO are the energies of the highest occupied and the lowest unoccupied molecular orbitals. Based on the formula given above, the hardness can be represented as a measure of change resistance of the electron cloud of the chemical system. Softness (σ) is defined as the reciprocal of hardness. This is an important parameter for chemical reactions since most reactive species have higher softness value. Electronegativity (
χ) is also defined in terms of energies of HOMO and LUMO as
3. Results and Discussion
The results of measuring
Ecorr of a brass electrode in a neutral chloride solution in the presence of mercaptoalkyl derivatives of 5-amino-1
H-1,2,4-triazole are given in
Table 2. In the presence of 3-mercaptopropyl-5-amino-1
H-1,2,4-triazole (inhibitor A) with the concentration of
Cinh = 0.01 mM the corrosion potential of the electrode decreases slightly. As the concentration of the inhibitor increases up to 0.10–1.00 mM,
Ecorr shifts noticeably to the anodic region.
When 3-mercaptobutyl-5-amino-1H-1,2,4-triazole (inhibitor B) is used with the concentration of 0.01 mM, the corrosion potential remains stable. When Cinh ≥ 0.10 mM, the potential increases at least by 0.1 V. 3-mercapto(3-methylbutyl)-5-amino-1H-1,2,4-triazole (inhibitor C) added to the chloride solution also results in Ecorr shifting to the anodic region, with the shift increasing at higher concentrations of the inhibitor. Thus, the analysis of Ecorr demonstrates that the derivatives of 5-amino-1H-1,2,4-triazole can be classified as anodic inhibitors.
The polarization curves of brass in neutral chloride solutions, with the inhibitors under consideration, are given in
Figure 1a–c. We can see that when the anodic polarization is low, the current density for all mercaptoalkyl derivatives is lower than in the solution without the inhibitors independent of their concentration. When the concentration of the additive is 0.01 mM (
Figure 1a, curve 2), an increase in polarization results in the anodic maximum, while when
Cinh ≥ 0.10 mM, the polarization curve has no peaks and the anodic current density does not exceed 1 mA∙cm
−2. In such solutions, the brass electrode remains passive up to the potential of local activation by chlorides. The potential is much higher than in solutions without the organic additive, and increases at higher concentrations of the inhibitor.
The difference between cathodic curves of brasses in solutions with, and without, inhibitors becomes noticeable only when
Cinh ≥ 0.10 mM. In fact, cathodic curves obtained without any inhibitors and when their concentration was 0.01 mM are almost identical (
Figure 1a–c, curves 1′ and 2′). The higher the concentration of the inhibitor, the lower the current density (
Figure 1a–c, curves 3′ and 4′). This means that the cathodic process is slowing down. The region of the rapid growth of the cathodic current density is shifted towards negative values by at least 0.3 V as compared to that of the chloride solution without inhibitors.
Analysis of the polarization resistance
Rp, the rate of corrosion, and the protection level (
Table 2) demonstrate that the protective effect of all the studied 3-mercaptoalkyl derivatives of 5-amino-1
H-1,2,4-triazole depends on their concentration and reaches its maximum when
Cinh ≥ 0.10 mM. In the latter case
Rp increases by over 100 times and the corrosion rate deteriorates correspondingly. When the concentration of the additive is 0.01 mM, inhibitor A does not demonstrate any protective effect, while inhibitors B and C slow down the rate of corrosion by two, and six times, respectively. Thus, even when the concentration is low, the protective effect of the inhibitor increases as the alkyl chain gets longer.
The same results were obtained during the salt spray testing (
Table 3).
Indeed, the period when the first signs of corrosion attack appear τcorr, if Cinh = 10 mM, is shorter for inhibitor A, and longer for inhibitors B and C. With lower Cinh, 3-mercaptobutyl-5-amino-1H-1,2,4-triazole demonstrates the best protective effect. τcorr increases with higher Cinh, and reaches 6–12 days at 10 mM, which proves the effectiveness of 3-mercaptoalkyl derivatives of 5-amino-1H-1,2,4-triazole for α-brass in moist atmosphere.
Another proof are the images of the surface of brass samples held in the salt spray cabin (
Figure 2). They show that in the presence of the inhibitor the brass electrode remains bright and smooth even if the concentration of the organic additive is minimal. Without the inhibitors, the surface of the electrode darkens, and corrosion spots appear.
To explain the effect, we carried out scanning electron microscopy and analyzed the micrographs of the brass electrode surface taken before, and after, the potentio-dynamic anodic polarization in a neutral chloride solution (
Figure 3). Polarization was performed at intervals from the current-less potential to the activation potential.
Figure 3 demonstrates that, without the inhibitors, multiple corrosion spots of about 10 μm appear on the surface. However, when the brass is polarized in the solution with 1 mM of 3-mercapto(3-methylbutyl)-5-amino-1
H-1,2,4-triazole, no pits can be observed on the surface. The micrographs show only scratches left from polishing the electrode.
The results of the analysis of the elemental composition of the surface layer of the brass electrode before and after anodic polarization are given in
Table 4.
It is interesting that anodic polarization does not result in any change in the ratio of the atomic fractions of copper and zinc, which means that there is no dezincification. It is possible that oxides are formed during the anodic oxidation of both components of the alloy. This is also demonstrated by the presence of oxygen. The increase in the oxygen concentration on the brass surface in the presence of the inhibitor is observed because of the formation of a multicomponent passive film, which includes ZnO∙xH
2O, Cu
2O, and CuO oxides [
5,
14,
15,
16], together with sparingly soluble complex compounds of zinc and copper with molecules of the studied inhibitors [
67,
68,
69].
The electrochemical impedance spectroscopy also proves that a protective film forms on brass in neutral chloride solutions with 3-mercaptoalkyl-5-amino-1
H-1,2,4-triazoles.
Figure 4 presents Nyquist diagrams obtained for the chloride-borate solution with (
Figure 4a) and without the A, B, and C inhibitors with concentrations of
Cinh = 0.01−1.00 mM (
Figure 4b–d). The hodographs are presented as imperfect semi-circumferences, the imperfection being usually accounted for by the impedance frequency dispersion and the geometric and/or energetic inhomogeneity of the electrode’s surface.
We can see that when the organic additives are added to the neutral solution, or when
Cinh increases, the shape of the impedance diagram does not change, but the radius of the semi-circumference increases significantly. The regression analysis of the impedance spectroscopy data was used to determine the most probable equivalent circuit simulation the processes at the brass/solution interface (
Figure 5).
Table 5 presents the values of the following circuit elements:
RΩ (ohmic resistance of the solution),
CDL (double-layer capacitance),
Rp (polarization resistance of the electrochemical reaction), and
BW (Warburg impedance).
Rp is significantly higher in solutions with an organic additive and increases when
Cinh is higher, while
CDL noticeably decreases. We can thus say that the changes in the hodograph are most probably caused by the decrease in the double-layer capacitance resulting from the adsorption of the inhibitor molecules at the brass/solution interface, on the one hand, and the increase in the polarization resistance resulting from the formation of a protective film on the brass surface, on the other. Further evidence of the formation of the film is that the Warburg impedance grows rapidly in the presence of the inhibitor (
Table 5). This means either that the diffusion of the soluble corrosion product on the electrode’s surface slows down, or that the barrier properties of the protective film blocking the aggressive elements of the solution increase.
The inhibition effectiveness is calculated using the values of charge transfer resistance without (
) and with the inhibitor (
), is about 100% (
Table 5) for all the studied inhibitors, when
Cinh ≥ 0.10 mM. This agrees well with the results of the regression analysis of the polarization curves carried out using Mansfeld method (
Table 2).
The results of the electrochemical studies and corrosion testing were interpreted within the framework of the quantum chemical approach to the inhibition effect assessment. Optimized molecular structures of 3-mercaptoalkyl-5-amino-1
H-1,2,4-triazoles are given in
Figure 6.
Table 6 gives the values of the ionization potential, electron affinity, electronegativity, absolute hardness and softness in eV calculated at B3LYP/6-311 + G (d, p), and optimized geometry.
It is known that the ability of inhibitors to interact with a metal surface increases with the growth of HOMO and decrease in LUMO [
74]. The smaller the HOMO LUMO gap (HLG), the higher the reactivity of the inhibitor to the metal surface and the stronger the inhibition effect. In
Table 6, of all the three triazole molecules, 3-mercapto(3-methylbutyl)-5-amino-1
H-1,2,4-triazole i.e., molecule C, has the smallest HLG and hardness value of 5.73 eV, and 2.87 eV, respectively. While, 3-mercaptopropyl-5-amino-1
H-1,2,4-triazole (molecule A) and 3-mercaptobutyl-5-amino-1
H-1,2,4-triazole (molecule B) have the same LUMO energy level of 0.61 eV.
Destabilization of HOMO level 0.02 eV was observed upon changing the substituent from propyl (A) to butyl (B). Of the three molecules, 3-mercaptobutyl-5-amino-1H-1,2,4-triazole (molecule B) has the largest values of HLG, hardness and electronegativity −5.77 eV, 2.89 eV, and 3.50 eV respectively. We can, thus, see that the calculated quantum chemical parameters of all the studied molecules of 3-mercaptoalkyl-5-amino-1H-1,2,4-triazoles are very similar. Therefore, their protective effect is also similar, which was proved by testing in neutral chloride solutions when the concentration of the inhibitor was at least 0.10 mM.
This section may be divided by subheadings. It should provide a concise and precise description of the experimental results, their interpretation as well as the experimental conclusions that can be drawn.