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Article

Dust Erosion-Aware Detection of End-of-Life Photovoltaic Modules Using an Edge-Deployable Improved YOLOv8 with Coordinate Attention and Frequency-Domain Fusion

by
Yuxuan Wang
1 and
Zhiping Zhai
2,*
1
Mechatronic Engineering, School of Mechanical Engineering, Inner Mongolia University of Technology, Hohhot 010051, China
2
Mechanical Design, School of Mechanical Engineering, Inner Mongolia University of Technology, Hohhot 010051, China
*
Author to whom correspondence should be addressed.
Appl. Sci. 2026, 16(6), 2955; https://doi.org/10.3390/app16062955
Submission received: 7 February 2026 / Revised: 12 March 2026 / Accepted: 17 March 2026 / Published: 19 March 2026
(This article belongs to the Section Computing and Artificial Intelligence)

Abstract

The industrial dismantling and recycling of end-of-life photovoltaic (PV) modules require robust visual inspection under dust contamination, inter-class similarity, and constrained edge-computing conditions. This study proposes an end-to-end framework that detects key module components (junction box, backsheet label, aluminum frame, and shadow region) and estimates the aluminum frame gap height for dismantling control. The primary novelty is a dust erosion-aware detection and metrology framework that couples frequency-enhanced visual perception with shadow-guided geometric measurement, while lightweight deployment modules serve as supporting engineering components. Specifically, DWT/FFT-based enhancement with CLAHE is used to improve degraded features, and YOLOv8 is strengthened by GSConv and Coordinate Attention in the backbone and neck; transfer learning, INT8 quantization-aware training, and CMFH-based compact rechecking are further introduced for practical deployment. Experiments show that the proposed method improves mAP@0.5 by 5.08 percentage points over baseline YOLOv8 while increasing speed from 45 to 52 FPS. For geometric metrology, the method achieves 93.0% accuracy with a mean error of 0.45 mm. The results demonstrate an accurate, robust, and edge-deployable solution for the automated inspection and recycling of end-of-life PV modules under dusty conditions.
Keywords: end-of-life photovoltaic modules; frequency-domain fusion enhancement; coordinate attention; geometric metrology; edge deployment; INT8 quantization; YOLOv8 end-of-life photovoltaic modules; frequency-domain fusion enhancement; coordinate attention; geometric metrology; edge deployment; INT8 quantization; YOLOv8

Share and Cite

MDPI and ACS Style

Wang, Y.; Zhai, Z. Dust Erosion-Aware Detection of End-of-Life Photovoltaic Modules Using an Edge-Deployable Improved YOLOv8 with Coordinate Attention and Frequency-Domain Fusion. Appl. Sci. 2026, 16, 2955. https://doi.org/10.3390/app16062955

AMA Style

Wang Y, Zhai Z. Dust Erosion-Aware Detection of End-of-Life Photovoltaic Modules Using an Edge-Deployable Improved YOLOv8 with Coordinate Attention and Frequency-Domain Fusion. Applied Sciences. 2026; 16(6):2955. https://doi.org/10.3390/app16062955

Chicago/Turabian Style

Wang, Yuxuan, and Zhiping Zhai. 2026. "Dust Erosion-Aware Detection of End-of-Life Photovoltaic Modules Using an Edge-Deployable Improved YOLOv8 with Coordinate Attention and Frequency-Domain Fusion" Applied Sciences 16, no. 6: 2955. https://doi.org/10.3390/app16062955

APA Style

Wang, Y., & Zhai, Z. (2026). Dust Erosion-Aware Detection of End-of-Life Photovoltaic Modules Using an Edge-Deployable Improved YOLOv8 with Coordinate Attention and Frequency-Domain Fusion. Applied Sciences, 16(6), 2955. https://doi.org/10.3390/app16062955

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