Seismic Response and Failure Mechanism of Radiator and Conservator Connections in a 154 kV Transformer Based on Shaking Table Tests
Abstract
1. Introduction
2. Field Installation of Transformer
2.1. 154 kV Transformer and Test Foundation
2.2. Sensor Installation
3. Experimental Conditions and Input Motions
4. Experiment Result
4.1. Resonance Frequency Search Test
4.2. Seismic Simulation Test
5. Conclusions
- Large relative displacement was observed in the transformer–radiator (T–R) section, reaching a maximum of 20.66 mm in the X-direction, which was markedly larger than those measured in other auxiliary sections. The radiator experienced repeated deformation demands under coupled acceleration levels of approximately 2 g, indicating a high potential for structural damage.
- Acceleration analysis showed that the transformer body top exhibited stable responses in the range of 0.5–1.2 g. By contrast, bushings reached up to approximately 4 g, indicating pronounced amplification relative to the body. The oil tank showed relatively larger responses in the longitudinal (X) direction. The radiator responses were on average 1.5–2.0 times those of the body, which, together with its relative displacement behavior, increased the likelihood of damage.
- Test Response Spectrum (TRS) analysis indicated that the transformer body maintained a smooth and stable spectral shape at the reference level. Bushings showed distinct peaks and repeated high-response bands in the low-to-mid frequency range, and the radiator exhibited pronounced spectral amplification primarily in the X-direction. These spectral characteristics were consistent with the time-domain displacement and acceleration results and indicate that, among the auxiliary components, the radiator and bushings exhibit frequency-dependent vulnerability.
- After Test 12, leakage was observed at the lower radiator pipe elbow (Figure 16). This damage cannot be explained solely by large relative displacement or peak acceleration. Instead, it resulted from the combined effects of concentrated relative displacement, acceleration amplification, energy concentration within specific frequency bands, and local geometric discontinuity. Therefore, radiator connections were identified as damage-prone locations within the transformer system, and the experiments confirmed a system-level failure mechanism driven by interactions between the main body and auxiliary components.
- This study is limited to shaking-table tests on a single full-scale 154 kV transformer specimen with a specific radiator configuration and support condition; therefore, the findings have limited generalizability to transformers with different geometries, capacities, or auxiliary equipment arrangements. In addition, ground–foundation interaction and long-term repeated loading effects were not considered. Future work should include experimental validation for a wider range of radiator and conservator geometries, installation conditions, and boundary conditions, as well as verification of retrofit measures such as geometric stiffening, support-structure reinforcement, material-stiffness enhancement, and damping devices. Furthermore, the present experimental findings can be extended to probabilistic seismic vulnerability assessment, including the development of component- or connection-level fragility functions for radiator and conservator connections under various configurations. Developing component-level seismic vulnerability curves and a reliability-based framework for assessing overall transformer seismic performance is also recommended.
- The leakage observed at the lower radiator elbow in the present full-scale tests is consistent with post-earthquake damage patterns in which radiator and conservator piping connections are prone to functional failure due to interaction-driven relative motion and localized deformation demand.
- Current seismic qualification practices often emphasize the seismic capacity of individual components such as bushings. However, the present full-scale shaking table results indicate that radiator and conservator piping connections may represent important system-level vulnerabilities due to interaction-driven relative motion and localized deformation demand. Therefore, future qualification protocols may benefit from incorporating connection-level performance checks, such as monitoring relative displacement demand between the transformer body and auxiliary assemblies and establishing leakage-based acceptance criteria. In addition, system-level evaluation approaches that capture interaction effects between the transformer body and auxiliary components should be encouraged to enable more realistic seismic performance assessment.
- In future work, a simplified component-/connection-level model of the radiator and conservator assemblies can be developed and validated using the present full-scale measurements, enabling quantitative evaluation of interaction-driven demands and retrofit effectiveness. This framework may be further extended to finite element or multi-body interaction models incorporating both linear and nonlinear connection behavior.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Location | Description | Location | Description |
|---|---|---|---|
| Concrete slab | A1 | Large bushing flange joint | A12 |
| 0/4 height position of the transformer | A2 | Large bushing middle | A13 |
| 1/4 height position of the transformer | A3 | Large bushing top | A14 |
| 2/4 height position of the transformer | A4 | Top of the front radiator | A15 |
| 3/4 height position of the transformer | A5 | Top of the rear radiator | A16 |
| 4/4 height position of the transformer | A6 | Top of OLTC | A17 |
| Angle joint under the oil tank | A7 | Bottom of the transformer | D1 |
| Oil tank center side | A8 | Top of the transformer | D2 |
| Top of the oil tank | A9 | Top of the high bushing | D3 |
| Small bushing middle | A10 | Top of the oil tank | D4 |
| Small bushing top | A11 | Top of the rear radiator | D5 |
| Max. Loading | 60,000 kg |
| Table Size | 5.0 m × 5.0 m |
| Control Axes | 3 DOF (Translational 2 axes, Rotational 1 axes) |
| Max. Displacement | X-Axis = ±300 mm, Y-Axis = ±200 mm |
| Max. Velocity | H = 1000 mm/s |
| Max. Acceleration at Full Payload | ± 1.0 g |
| Frequency Range | (0.1~60) Hz |
| Excitation Mechanism | Electro-hydraulic Servo, 3 Variable Control |
| Control Software | MTS 469D |
| Test No. | Return Period (Year) | Ground Condition |
|---|---|---|
| 1 | 100 | S1 |
| 2 | 100 | S2 |
| 3 | 100 | S3 |
| 4 | 100 | S4 |
| 5 | 100 | S5 |
| 6 | 200 | S1 |
| 7 | 200 | S2 |
| 8 | 200 | S3 |
| 9 | 200 | S4 |
| 10 | 200 | S5 |
| 11 | 500 | S1 |
| 12 | 500 | S2 |
| Test No. (Direction) | Location | 1 (X) | 2 (Y) | |
|---|---|---|---|---|
| Accelerometer | ||||
| A2 | 0/4 height position of the transformer | - | - | |
| A3 | 1/4 height position of the transformer | 11.750 | 9.750 | |
| A4 | 2/4 height position of the transformer | 11.750 | 9.750 | |
| A5 | 3/4 height position of the transformer | 11.750 | 9.750 | |
| A6 | 4/4 height position of the transformer | 11.750 | 9.750 | |
| A7 | Angle joint under the conservator | 3.250 | 5.625 | |
| A8 | Conservator center side | 3.250 | 5.875 | |
| A9 | Top of the conservator | 3.250 | 5.875 | |
| A10 | small bushing middle | 14.375 | 9.750 | |
| A11 | small bushing Top | 14.375 | 9.750 | |
| A12 | large bushing flange joint | 12.000 | 9.750 | |
| A13 | large bushing middle | 12.000 | 9.875 | |
| A14 | large bushing top | 12.000 | 9.875 | |
| A15 | Top of the front radiator | 4.375 | 9.750 | |
| A16 | Top of the rear radiator | 4.125 | 9.750 | |
| A17 | Top of OLTC | 7.625 | 8.375 | |
| Location | T–B *1 | T–O *2 | T–R *3 | ||||
|---|---|---|---|---|---|---|---|
| Test No. | X (mm) | Y (mm) | X (mm) | Y (mm) | X (mm) | Y (mm) | |
| 1 | 8.35 | 3.63 | 3.31 | 4.04 | 9.65 | 1.79 | |
| 2 | 13.52 | 4.31 | 4.16 | 4.58 | 12.20 | 2.05 | |
| 3 | 16.76 | 5.52 | 5.94 | 7.20 | 14.91 | 2.00 | |
| 4 | 13.60 | 5.42 | 3.88 | 4.67 | 13.95 | 1.99 | |
| 5 | 14.43 | 6.23 | 4.15 | 4.58 | 15.81 | 1.97 | |
| 6 | 12.36 | 5.13 | 4.85 | 5.27 | 12.19 | 1.74 | |
| 7 | 16.76 | 6.08 | 5.15 | 5.69 | 14.92 | 1.90 | |
| 8 | 19.25 | 7.17 | 6.23 | 7.99 | 18.89 | 2.04 | |
| 9 | 17.30 | 6.90 | 5.83 | 6.09 | 17.53 | 2.37 | |
| 10 | 18.02 | 8.80 | 5.14 | 5.97 | 20.33 | 2.25 | |
| 11 | 15.30 | 6.41 | 6.20 | 6.69 | 17.12 | 2.50 | |
| 12 | 19.67 | 8.67 | 7.53 | 8.29 | 20.66 | 2.17 | |
| Location | Transformer | Bushing | Oil Tank | Radiator | |||||
|---|---|---|---|---|---|---|---|---|---|
| Test No. | X (g) | Y (g) | X (g) | Y (g) | X (g) | Y (g) | X (g) | Y (g) | |
| 1 | 0.4473 | 0.3789 | 1.9072 | 1.7339 | 0.5752 | 0.5826 | 0.9516 | 0.2084 | |
| 2 | 0.6425 | 0.4390 | 2.2953 | 2.2260 | 0.8934 | 0.6455 | 1.4027 | 0.2672 | |
| 3 | 0.5982 | 0.6469 | 3.3946 | 2.8195 | 0.9322 | 0.7644 | 1.4712 | 0.3137 | |
| 4 | 0.6487 | 0.4556 | 2.1033 | 2.1772 | 1.2426 | 0.7663 | 1.3150 | 0.2907 | |
| 5 | 0.9359 | 0.5755 | 2.2960 | 1.8023 | 1.5871 | 0.8640 | 1.7362 | 0.3398 | |
| 6 | 0.5685 | 0.4302 | 2.7614 | 2.4866 | 1.1627 | 0.8410 | 1.1892 | 0.2827 | |
| 7 | 0.9980 | 0.5263 | 3.1037 | 2.7394 | 1.4596 | 1.1380 | 1.5502 | 0.3888 | |
| 8 | 1.0222 | 0.6151 | 3.4722 | 3.5979 | 1.5864 | 1.2891 | 2.1085 | 0.3893 | |
| 9 | 0.8518 | 0.4925 | 2.7835 | 2.5244 | 1.8496 | 1.1705 | 1.6205 | 0.4453 | |
| 10 | 0.8139 | 0.5323 | 2.6984 | 2.6092 | 1.6552 | 1.5081 | 2.1172 | 0.5391 | |
| 11 | 1.0005 | 0.5686 | 3.5960 | 3.0277 | 1.9117 | 1.6416 | 1.6042 | 0.3688 | |
| 12 | 1.1899 | 0.6729 | 3.9868 | 3.6169 | 1.8258 | 1.7518 | 1.9846 | 0.5848 | |
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Chun, N.; Kim, S.-W.; Chang, S.-J.; Kwon, U.-J.; Jeon, B.-G.; Son, S.-W. Seismic Response and Failure Mechanism of Radiator and Conservator Connections in a 154 kV Transformer Based on Shaking Table Tests. Appl. Sci. 2026, 16, 1659. https://doi.org/10.3390/app16031659
Chun N, Kim S-W, Chang S-J, Kwon U-J, Jeon B-G, Son S-W. Seismic Response and Failure Mechanism of Radiator and Conservator Connections in a 154 kV Transformer Based on Shaking Table Tests. Applied Sciences. 2026; 16(3):1659. https://doi.org/10.3390/app16031659
Chicago/Turabian StyleChun, Nakhyun, Sung-Wan Kim, Sung-Jin Chang, U-Jin Kwon, Bub-Gyu Jeon, and Su-Won Son. 2026. "Seismic Response and Failure Mechanism of Radiator and Conservator Connections in a 154 kV Transformer Based on Shaking Table Tests" Applied Sciences 16, no. 3: 1659. https://doi.org/10.3390/app16031659
APA StyleChun, N., Kim, S.-W., Chang, S.-J., Kwon, U.-J., Jeon, B.-G., & Son, S.-W. (2026). Seismic Response and Failure Mechanism of Radiator and Conservator Connections in a 154 kV Transformer Based on Shaking Table Tests. Applied Sciences, 16(3), 1659. https://doi.org/10.3390/app16031659

