Methodology for the Causal Analysis of Rockburts in Deep High-Stress Tunnels: A Case Study of Conveyor Belt Tunnel in Andes Norte Project, El Teniente Codelco
Abstract
1. Introduction
- Destress blasting, hydraulic fracturing, installation of seismic sensors;
- Changes to the support system: implementation of a second layer of mesh and cables;
- Incorporation of remote-controlled equipment, definition of re-entry times;
- Geotechnical drilling at the face, stress measurements with acoustic emission;
- Increased post-blast re-entry times, additional reinforcement in dikes areas (cables);
- Installation of cables with remote equipment;
- Improvement in the seismic system sensitivity.
2. Methodology
2.1. Sismicity Analysis
2.2. Geotechnical Setting
2.3. Operational Aspects
2.4. Ground Inspection
- Mesh condition: The condition of the meshes used in the fortification is examined to identify potential damage or wear. Tears, holes, deformations, or loss of tension are checked, as these can affect the mesh’s effectiveness in containing the rock.
- Plates, bolts, and nuts: These elements are inspected to verify correct installation and tension. Signs of damage or corrosion are also sought, which could indicate the need for repair or replacement.
- Bolt shear mechanism: This mechanism is reviewed to ensure it is operating efficiently and configured correctly for the specific rock conditions.
- Scaling: Checks are made for any fallen chunks of concrete, and signs of cracking are also looked for.
- Shotcrete thickness: The thickness of the shotcrete is measured to ensure it meets design specifications. Insufficient thickness can increase the likelihood of rock damage by not providing adequate structural support. Conversely, excessive thickness can be counterproductive, potentially leading to concrete detachment and projection. Excess material may prevent certain shotcrete areas from interacting effectively with the mesh and bolts, creating weak points.
- Mesh overlap: The overlap of the meshes is checked to ensure complete and effective coverage. Inadequate overlap can create weak areas in the fortification.
- Minor Damage: Includes minor incidents such as the falling of small rock fragments or the appearance of cracks on the rock surface or shotcrete. While these do not pose an immediate threat to tunnel operations, they indicate potential structural weaknesses that need to be monitored and, in some cases, may require the installation of supplementary fortification.
- Moderate Damage: Refers to situations where more extensive or deeper damage is observed in the tunnel infrastructure, such as the breakage of anchor bolts, detachment of significant sections of shotcrete, or notable deformation. Moderate damage requires immediate intervention to repair and reinforce the affected areas.
- Severe Damage: Corresponds to extreme cases where a rockburst has caused considerable damage to the tunnel infrastructure, potentially resulting in the loss of entire sections of tunnel lining or the displacement of large volumes of rock. This level of damage often poses a significant threat to operational safety and requires a swift and effective response to mitigate risks and restore tunnel operability.
2.5. Support Design and Repair Plan
2.6. Hypothesis Formulation
3. Case Study
3.1. Sismicity Analysis Correa Tunnel
3.1.1. Blast Seismogram/Seismic Event
3.1.2. Moment Tensor
3.1.3. Stress Inversion
3.2. Geotechnical Setting Correa Tunnel
3.2.1. Lithologies and Geological Structures
3.2.2. Stress Field
3.2.3. Pre-Conditioning
Hydraulic Fracturing
Destress Blasting
3.3. Operational Aspects Correa Tunnel
3.3.1. Compliance with Procedures
- Safety distance restrictions.
- Mechanized equipment used in this operation.
- Preventive isolation due to seismicity. In this case, post-blast criteria definitions were applied.
- Pre-Blast Protocol (which includes the drilling diagram, type of explosive, and topography for executing the blast).
- Post-Blast Protocol (which includes the actual loaded amounts and observations, along with the actual drilled diagram as per jumbo report).
3.3.2. Fortification Installation
3.4. Ground Inspection Correa Tunnel
3.4.1. Damage Assessment
3.4.2. Damage Map
- Zone 1: Classified as moderate damage, extending 20 m.
- Zone 2: Severe or out-of-service damage, measuring 25 m in length.
3.5. Support Design and Rehabilitation
3.5.1. Support Design
- 5 cm of shotcrete seal, grade H-30–90% (28-day compressive strength equal to 300 [kg/cm2]).
- 15 or 16 helicoidal bolts, diameter 25 [mm], Steel A630-420H, grouted to full column, with plate and nut.
- Bolt length: 4.0 m (3.75 m in rock). Spacing between bolts and stops: 1.0 [m].
- First diamond mesh type Ø 65 (wire diameter 4 [mm], tensile breaking strength greater than or equal to 1770 [N/mm2], minimum zinc coating of 150 [g/m2]).
- Second diamond mesh type Ø 65, secured with double plate and nut on bolts installed with the first mesh.
- Deep anchoring using type 3 cables, variable length. In boxes 6 [m] in rock and elbows and ceiling 7.5 [m] in rock. Spacing between cables and stops: 2.0 [m].
- Helicoidal bolts at the tunnel face, 2.2 [m] in length.
3.5.2. Repair Plan
- Cleaning: This is performed for an entire section of the tunnel after a rockburst, as it corresponds to a tunnel segment where considerable damage occurred. In areas where the damage is severe, a more intensive re-fortification strategy may be required, such as the installation of frames.
- Re-fortification: This can be carried out selectively, depending on the severity of the damage in different sections of the tunnel. For example, in areas where the damage is moderate, additional reinforcements may be required, such as mesh and cable patterns of 2 × 2 according to the employed fortification design.
- Section A (Pk 7285–7368): Additional fortification with mesh and cables, length of 83 m.
- Section B (Pk 7368–7388): Partial cleaning of the fortification system between elbows, over a length of 20 m.
- Section C (Pk 7388–7413): Complete cleaning of the fortification system, over a length of 25 m.
- Section D (Pk 7413–7460): Additional fortification with rigid frames, length of 47 m.
4. Causal Hypothesis and Conceptual Model
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
List of Abbreviations
| AE | Acoustic Emission |
| AMTC | Advanced Mining Technology Center |
| AN | Andes Norte (Project) |
| ANFO | Ammonium Nitrate Fuel Oil (explosive) |
| CLVD | Compensated Linear Vector Dipole |
| CMET | “CMET” unit/lithology (El Teniente mafic complex) |
| CODELCO | National Copper Corporation of Chile |
| DC | Double Couple |
| DQQZ | Quartz dikes |
| Ei | Modulus of Elasticity. (intact rock) |
| Es/Ep | Es/Ep ratio |
| Exp | Exploration (appears in “PDI Fine Exp/PDI Coarse Exp”) |
| FH | Hydraulic Fracturing (abbreviation used in the conclusions) |
| HT | Vein type (late hydrothermal) |
| ISO | Isotropic component |
| J | Joule (unit of energy, appears as Energy [J]) |
| MPa | Megapascal (unit of stress/pressure) |
| Mw | Moment magnitude |
| NNM | New Mine Level |
| PAN | Andesitic Porphyry |
| PDI | Dioritic Porphyry |
| PNNM | New Mine Level project |
| RB | Rockburst |
| TAP | Personnel Access Tunnel |
| TC | Conveyor Belt tunnel |
| TM | vein type (late magmatic) |
| TON | Tonalite |
| UCS | Unconfined Compressive Strength |
| Vp | P-wave velocity |
| Vs | S-wave velocity |
| Symbols (used as technical abbreviations in tables/figures) | |
| σ1 | Major principal stress |
| σ2 | Intermediate principal stress |
| σ3 | Minor principal stress |
| σci | Compressive strength at confinement |
| σt | Tensile strength at confinement |
| γ | Mass density |
| η | Porosity |
| ν | Poisson ratio |
| e | Hoek–Brown parameter |
| C | Cohesion |
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| Rockburst | Sector | Date | Magnitud Mw | Energy (J) |
|---|---|---|---|---|
| 1 | TAP Interior Mina | 14 December 2013 | 2.6 | 2.1 × 108 |
| 2 | Ventana P4600 | 7 November 2014 | 1.3 | 1.5 × 105 |
| 3 | XC 22/23 Extracción | 19 May 2015 | 1.9 | 9.0 × 107 |
| 4 | TAP Fw P4600 | 24 January 2017 | 1.8 | 5.5 × 106 |
| 5 | TC Fw P4600 | 14 October 2018 | 1.8 | 3.1 × 106 |
| 6 | TC Fw P4600 | 27 June 2020 | 1.5 | 8.0 × 105 |
| 7 | TC Fw P4600 | 26 September 2020 | 1.7 | 1.8 × 106 |
| Item | Principal Event | Foreshock | Aftershock | Aftershock | Aftershock |
|---|---|---|---|---|---|
| Date | 26 September 2020 | 26 September 2020 | 26 September 2020 | 26 September 2020 | 26 September 2020 |
| Time | 22:32:51 | 22:32:51 | 22:32:52 | 22:32:54 | 22:33:34 |
| Magnitude Mw | 1.7 | 0.9 | 0.7 | 0.5 | 0.8 |
| East [m] | −420 | −428 | −417 | −440 | −467 |
| North [m] | −401 | −383 | −380 | −384 | −428 |
| Level [m] | 1680 | 1655 | 1652 | 1676 | 1661 |
| Energy [J] | 1.8 × 106 | 4.6 × 104 | 5.4 × 104 | 1.2 × 104 | 6.0 × 104 |
| Es/Ep | 12.7 | 15.1 | 25.3 | 9.5 | 16.7 |
| Item | Strike [°] | Dip [°] | Rake [°] |
|---|---|---|---|
| Solution 1 | 58 | 27 | 82 |
| Solution 2 | 246 | 63 | 94 |
| Parameters | Lithology | |||||
|---|---|---|---|---|---|---|
| Geotechnical Property | Unit | PAN | PDI (Fine) | PDI (Coarse) | TON | DQQZ |
| Mass Density | γ [g/cm3] | 2.75 | 2.70 | 2.70 | 2.72 | 2.73 |
| S Wave Velocity | Vs [m/s] | 3077 | 2779 | 2900 | 2812 | 2999 |
| P Wave Velocity | Vp [m/s] | 5397 | 4734 | 5004 | 4794 | 5185 |
| Porosity | η [%] | 0.40 | 0.88 | 0.80 | 0.91 | 1.06 |
| Unconfined Compressive Strength | UCS [MPa] | 176 | 185 | 218 | 158 | 70 |
| Indirect Tensile Strength | Ti [MPa] | −23 | −18 | −21 | −18 | −10 |
| Modulus of Elasticity | Ei [GPa] | 61 | 57 | 59 | 53 | 55 |
| Elastic Modulus Ratio | E/UCS | 347 | 308 | 271 | 335 | 786 |
| Poisson Ratio | ν | 0.27 | 0.24 | 0.26 | 0.23 | 0.22 |
| Compressive Strength [at 30 MPa] | σci [MPa] | 228 | 208 | 233 | 199 | - |
| Hoek–Brown Parameter [at 30 MPa] | mi | 14.7 | 17.7 | 15.9 | 16.3 | - |
| Tensile Strength [at 30 MPa] | σt [MPa] | −15.6 | −11.7 | −14.7 | −12.2 | - |
| Cohesion | C [MPa] | 35 | 30 | 35 | 30 | - |
| Friction Angle | Phi [°] | 54 | 56 | 55 | 55 | - |
| Stress | Magnitude [MPa] | Azimuth [°] | Dip [°] |
|---|---|---|---|
| σ1 | 59 | 327 | −22 |
| σ2 | 34 | 61 | −8 |
| σ3 | 19 | 169 | −66 |
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Rodríguez, W.; Vallejos, J.A.; Jaque, M. Methodology for the Causal Analysis of Rockburts in Deep High-Stress Tunnels: A Case Study of Conveyor Belt Tunnel in Andes Norte Project, El Teniente Codelco. Appl. Sci. 2026, 16, 1616. https://doi.org/10.3390/app16031616
Rodríguez W, Vallejos JA, Jaque M. Methodology for the Causal Analysis of Rockburts in Deep High-Stress Tunnels: A Case Study of Conveyor Belt Tunnel in Andes Norte Project, El Teniente Codelco. Applied Sciences. 2026; 16(3):1616. https://doi.org/10.3390/app16031616
Chicago/Turabian StyleRodríguez, Washington, Javier A. Vallejos, and Maximiliano Jaque. 2026. "Methodology for the Causal Analysis of Rockburts in Deep High-Stress Tunnels: A Case Study of Conveyor Belt Tunnel in Andes Norte Project, El Teniente Codelco" Applied Sciences 16, no. 3: 1616. https://doi.org/10.3390/app16031616
APA StyleRodríguez, W., Vallejos, J. A., & Jaque, M. (2026). Methodology for the Causal Analysis of Rockburts in Deep High-Stress Tunnels: A Case Study of Conveyor Belt Tunnel in Andes Norte Project, El Teniente Codelco. Applied Sciences, 16(3), 1616. https://doi.org/10.3390/app16031616

