Comparative Assessment of Functionalized Geopolymers
Abstract
1. Introduction
2. Literature Selection and Review Framework
3. Formulation Optimization
3.1. Metakaolin, Fly Ash, or Slag?
- Dissolution of reactive components and formation of reactive species.
- 2.
- Polymerization of aluminosilicate species.
- 3.
- Forming a rigid three-dimensional network.
- Metakaolin: Dissolution is mainly controlled by the surface chemical reaction, being adequately described by “shrinking core” models with a first-order reaction to aluminum [17].
- Fly ash: Its reactivity is much more dependent on temperature (25–145 °C) and particle size. The process includes three consecutive limiting steps: (1) the dissolution of the vitreous phase, (2) Fick diffusion through the surface layer, and (3) diffusive transport through the interstitial gel structure [3,18].
- Ground granulated blast furnace slag: Being a calcium-rich material, its dissolution induces the formation of a layer of Si on the surface in the initial stages and presents a shorter induction period than in the case of Portland cement, but longer as the fly ash content increases in hybrid systems [19].
3.2. Influence of Alkaline Activators
- Low Si–Al (1:1): Favors the high dissolution of aluminate monomers, leading to the formation of zeolite nuclei (e.g., Zeolite A) and a very low resistance (2.14 MPa).
- High Si–Al (4:1): Insufficient dissolution of Al (necessary for the polymer lattice) leads to the formation of silicic acid, not producing enough N–A–S–H gel. This imbalance induces high porosity (micropores and mesopores) and a reduction in resistance.
- Micropores (<2 nm): responsible for specific molecular adsorption. Micropores are directly associated with the amorphous gel network (N–A–S–H, K–A–S–H or C–(N)–A–S–H).
- Mesopores (2–50 nm): dominant in photocatalytic and antimicrobial applications, ensuring effective diffusion of contaminants. These are associated with geopolymers containing TiO2 particles, Ag or ZnO.
- Macropores (>50 nm): favors the permeability and mechanical retention of bacterial particles. Macropores are associated with geopolymers with CaTiO3 particles or BaCO3.
4. Specific Properties
4.1. Influence of Additive Particles
4.2. Durability, Chemical Resistance, and Fire Performance
- (a)
- Dehydration and dehydroxylation (≈100–300 °C).
- (b)
- Reorganization/sintering and local densification (≈600–900 °C).
- (c)
- Phase transformations and crystallization.
- (d)
- Spalling.
4.3. Photocatalytic Activity
- Easy recycling: By incorporating it into a macroscopic geopolymer material, the recovery and reuse of the catalyst after water or air purification becomes much simpler and more economical [68].
- Adsorption: Geopolymers have an adsorption capacity (due to their porous structure and ion exchange capacity). This initial adsorption concentrates on the pollutant molecules in the vicinity of active catalytic sites, increasing the overall efficiency of degradation [69].
- Permeability: The porous structure of the geopolymer allows for efficient diffusion of water, air, and pollutants to the embedded catalytic sites.
4.4. Antibacterial Properties
- Alkalinization of the environment. Due to the alkaline activation process (use of NaOH or KOH), the geopolymer matrix maintains a high pH (≥12). This strongly alkaline medium causes osmotic stress and destabilizes the integrity of the cell wall, leading to bacterial lysis [74].
- Controlled release of metal ions (ion leaching). Ions such as Zn2+, Ag+, or Cu2+ are slowly released from the matrix. They penetrate the cell membrane, distort enzymatic proteins, and block bacterial DNA replication [73].
- Oxidative stress mediated by ROS. In the presence of moisture and light radiation, doped semiconductors generate reactive oxygen species (ROS), •OH and •O2−, which affect the membranes and internal structure of bacteria [72].
- Adsorption and physical capture. The rough surface and open porosity of the geopolymer act as a physical “trap”, immobilizing bacteria and maximizing contact time with the biocide’s active sites [74].
5. Conclusions
- Improving Freeze–Thaw Resistance: There is a need to develop methods to improve durability in freeze–thaw cycles, where MK–GP has lagged traditional cement-based systems.
- Nano-MK synergy: Systematic investigation of the synergy of nano-MK with other SCMs is needed to capitalize on the large surface area and create an even denser geopolymeric structure with increased mechanical properties.
- Long-Term Durability: Research into the very long-term durability (over 10–20 years) of MK–GP hardened at room temperature is needed to enhance confidence in structural applications.
- Process Standardization: Investments in the development and implementation of uniform testing and processing standards is needed to facilitate the creation of a globally reliable data bank and support industrial certification.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| Focus | Limitations of Previous Review | Contribution of the Present Review | Reference |
|---|---|---|---|
| Geopolymers as OPC alternatives; reaction mechanisms; mechanical properties | Functionalization marginally mentioned Geopolymers treated primarily as passive binders | Presents geopolymers as multifunctional support matrices | [2] |
| Long-term durability of geopolymer concrete | Functional properties not considered Focus limited to structural durability | Extends analysis toward functionalized geopolymer systems | [6] |
| Sustainability and mechanical performance of geopolymer concrete | Photocatalytic and antibacterial aspects not systematically addressed Lack of integrated structure–function analysis | Integrates mechanical stability with functional performance | [8] |
| Metakaolin-based geopolymer optimization | Functionalization is discussed only indirectly No comparative analysis of functional efficiency | Provides comparative precursor-dependent functional assessment | [21] |
| Geopolymer nanocomposites | Functional roles treated fragmentarily | Correlates additive–matrix interaction with photocatalytic and antibacterial efficiency | [30] |
| Feature | MK | FA | GGBFS |
|---|---|---|---|
| Si–Al release behavior in alkaline media | Rapid dissolution with high initial Si–Al availability | Gradual dissolution; Si–Al release comparable to GGBFS | Gradual dissolution; Si–Al release comparable to FA |
| Sensitivity to curing temperature | Moderate sensitivity; enhanced reactivity above ambient curing | Strong sensitivity; reactivity markedly increases with temperature | Moderate sensitivity; temperature enhances Ca-driven reactions |
| Influence of grinding | Limited benefit; excessive grinding may promote particle agglomeration | Strong influence; fineness significantly enhances reactivity | Moderate influence; finer particles improve early-age reactions |
| Activator System | Activators Used | Optimum Compressive Strength (MPa) | Optimum Flexural Strength (MPa) | Key Microstructural Observations |
|---|---|---|---|---|
| K-based | Na2SiO3 + KOH | 73.93 | 9.37 | More compact matrix, amorphous gel formation favored. |
| Na-based | Na2SiO3 + NaOH | 65.79 | 8.71 | Higher zeolite capacity (Na2+), resulting in zeolytic products that reduce strength. |
| Name | Si–Al Report | Structure |
|---|---|---|
| Poly(sialate) | 1:1 | (-Si-O-Al-O-) |
| Poly(sialate-siloxo) | 2:1 | (-Si-O-Al-O-Si-O-) |
| Si–Al Ratio | Dominant Phase | Structural Characteristics |
|---|---|---|
| 1:1 | Zeolite A | High formation of zeolytic nuclei |
| 2:1 | N–A–S–H Amorphous | Balanced Si–Al dissolution, optimal polymer matrix |
| 4:1 | Micropores | Low Al dissolution, porous structure |
| No. | Embedded Particles | Influenced Properties | Dominant Mechanism | References |
|---|---|---|---|---|
| 1 | Nano-SiO2, TiO2, CNT, GO, clay [46] | ↑ mechanical strength, microstructure, ↑ durability | Pore filling and gel nucleation N–A–S–H | [30,51,52,53] |
| 2 | Nano-SiO2 | ↑ compression, ↑ fracture, ↓ traction | Densification and C–A–S–H side reactions | [54,55] |
| 3 | Nano-Al2O3 | ↑ global structural properties | Microstructural refining | [52] |
| 4 | Nano-SiO2 | ↑ compression, ↑ bending, ↓ workability | Pore filling + accelerated reaction | [56] |
| 5 | Nano-BaCO3 | ↑ photocatalysis | Active band gap | [35] |
| 6 | CNT | ↑ ductility | Microstructural refining | [45] |
| No. | Factor | Influence on Activity | Observations |
|---|---|---|---|
| 1 | Porosity and specific surface area | Increased ion diffusion and contact. | A specific area >100 m2/g accelerates performance |
| 2 | Particle concentration | Optimal efficiency threshold | Optimal: 3–10% for oxides; 0.5–2% for Ag nanoparticles |
| 3 | Type of bacteria | Differentiated sensitivity | Gram-negative bacteria are more vulnerable than Gram-positive ones |
| 4 | Contact time | Inactivation kinetics | Most systems achieve a significant logarithmic reduction in 30–60 min |
| Criterion | MK | FA | GGSB |
|---|---|---|---|
| Purity | Ideal for precise studies; it does not contain phases that inhibit doping. | It contains unreacted carbon and Fe oxides that can “bury” active sites. | It contains a lot of calcium (Ca), which alters the chemistry of the gel formed. |
| Porosity and diffusion | Allows for the best diffusion of ions (Ag+, Zn2+) to bacteria. | Porosity is dependent on particle size; slower diffusion. | The compact structure (C–A–S–H gel) leads to the very slow release of biocidal agents. |
| Alkalinity (pH) | Stable, strictly dependent on the alkaline activator. | Variable, which may decrease over time due to impurities. | The highest/longest-lasting due to the high content of secondary generated Ca(OH)2. |
| Antibacterial Efficiency | Excellent due to fast and reproducible response. | Moderate/inconsistent. It depends on the source of the ash. | Good in the long run by maintaining a high pH. |
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Mira, Ș.; Schiopu, A.-G.; Oproescu, M.; Modan, E.M. Comparative Assessment of Functionalized Geopolymers. Appl. Sci. 2026, 16, 1513. https://doi.org/10.3390/app16031513
Mira Ș, Schiopu A-G, Oproescu M, Modan EM. Comparative Assessment of Functionalized Geopolymers. Applied Sciences. 2026; 16(3):1513. https://doi.org/10.3390/app16031513
Chicago/Turabian StyleMira, Ștefan, Adriana-Gabriela Schiopu, Mihai Oproescu, and Ecaterina Magdalena Modan. 2026. "Comparative Assessment of Functionalized Geopolymers" Applied Sciences 16, no. 3: 1513. https://doi.org/10.3390/app16031513
APA StyleMira, Ș., Schiopu, A.-G., Oproescu, M., & Modan, E. M. (2026). Comparative Assessment of Functionalized Geopolymers. Applied Sciences, 16(3), 1513. https://doi.org/10.3390/app16031513

