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Article

Horizontal Control System for Maglev Ruler Based on Improved Active Disturbance Rejection Controller

1
College of Mechanical and Electrical Engineering, Changchun University of Science and Technology, Changchun 130022, China
2
Chongqing Research Institute, Changchun University of Science and Technology, Chongqing 401135, China
3
College of Electrical and Information Engineering, Beihua University, Jilin 132001, China
*
Authors to whom correspondence should be addressed.
These authors contributed equally to this work.
Appl. Sci. 2025, 15(9), 4938; https://doi.org/10.3390/app15094938
Submission received: 25 March 2025 / Revised: 23 April 2025 / Accepted: 25 April 2025 / Published: 29 April 2025

Abstract

This paper is centered around the autonomous displacement of the maglev ruler system, with the core objective of optimizing the performance of its horizontal control system. The horizontal positioning precision of the maglev ruler’s mover core plays a crucial role in determining the survey accuracy. Moreover, its horizontal system exhibits distinct nonlinear and strongly coupled characteristics. Initially, a mathematical model is meticulously established based on the principles of magnetic circuits and dynamics. By analyzing the relationship between the Ampere force and the coil current, and constructing the dynamic equations, it is clearly demonstrated that this system belongs to a nonlinear and strongly coupled type with two inputs and two outputs. Subsequently, the active disturbance rejection control algorithm is employed to address the decoupling issue, and a novel differential tracker, SYSTD, is designed. SYSTD is constructed using specific elementary functions. Through rigorous theoretical derivation, its favorable stability is verified. The basis for parameter selection is obtained through phase-plane analysis, and a detailed tuning method is provided. Additionally, a sensor-less control technology is proposed, where survey coils are wound along the horizontal control coils to estimate the position of the mover core. The simulation and experimental results indicate that the improved system showcases excellent performance. In the simulation, the positioning accuracy can reach ±5 μm, while, in the experiment, the control accuracy can achieve ±2 μm. It can effectively realize decoupling control and possesses good dynamic, static characteristics, as well as remarkable robustness. This research paves the way for the practical application of the maglev ruler system in fields such as coordinate survey.
Keywords: maglev; horizontal control; active disturbance rejection control; precision detection maglev; horizontal control; active disturbance rejection control; precision detection

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MDPI and ACS Style

Tian, G.; Tian, C.; Sun, J.; Diao, S. Horizontal Control System for Maglev Ruler Based on Improved Active Disturbance Rejection Controller. Appl. Sci. 2025, 15, 4938. https://doi.org/10.3390/app15094938

AMA Style

Tian G, Tian C, Sun J, Diao S. Horizontal Control System for Maglev Ruler Based on Improved Active Disturbance Rejection Controller. Applied Sciences. 2025; 15(9):4938. https://doi.org/10.3390/app15094938

Chicago/Turabian Style

Tian, Gengyun, Chunlin Tian, Jiyuan Sun, and Shusen Diao. 2025. "Horizontal Control System for Maglev Ruler Based on Improved Active Disturbance Rejection Controller" Applied Sciences 15, no. 9: 4938. https://doi.org/10.3390/app15094938

APA Style

Tian, G., Tian, C., Sun, J., & Diao, S. (2025). Horizontal Control System for Maglev Ruler Based on Improved Active Disturbance Rejection Controller. Applied Sciences, 15(9), 4938. https://doi.org/10.3390/app15094938

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