1. Introduction
Asphalt mixtures can be modified using various additives, including polymers and rubber. Due to increase in traffic and loading magnitudes, the application of polymer and crumb rubber-modified bitumen has significantly increased. Due to increase in cost of crumb rubber and especially the SBS modified asphalt mixtures, alternatives are being tested as a cheaper solution to asphalt binder modification. The major concern behind modification of asphalt binders is to increase the mixture’s performance in terms of rutting and fatigue damage. Currently, SBS and crumb rubber-modified bitumen mixtures consist of different proportions of SBS and crumb rubber based on the requirements and project budget. However, the performance of such mixtures can be compromised if a smaller percentage of either SBS or crumb rubber is selected.
Basalt fiber, lignin fiber and polyester fiber are alternatives that can be used to enhance the properties of polymer- or crumb rubber-modified asphalt mixtures with low percentage of SBS and CR. This process leads to the development of cost-effective mixtures providing the same performance as asphalt mixtures with high dosage, usually greater than 7% of SBS or CR in asphalt mixtures. Other than basalt fiber, different types of fibers were used for asphalt mixtures including nylon fiber, polyester fiber, carbon fiber and glass fiber [
1,
2,
3,
4,
5]. Basalt fiber can be used in different proportions based on the properties of host bitumen and application conditions of asphalt mixtures. However, the ideal dosage recommended for basalt fiber mixtures is 0.3% [
6].
Basalt fiber is inorganic and synthetic in nature and is produced during melting of volcanic rocks. Basalt fiber has high storage and chemical stability with low usage costs [
7]. Basalt fiber provides high temperature resistance, low water absorption and increased interlocking among the bitumen globules [
8]. Basalt fiber has also been used for increasing flexural strength of concrete mixtures [
9]. Basalt fiber also offers alkali and acidity resistance, high and low temperature resistance and is considered environmentally friendly. Basalt fiber usually offers high stiffness modulus values when compared to other fiber types, including polyester and lignin fibers [
10]. Lignin fiber is a plant fiber and offers good chemical stability along with alkali and acidity resistance, while polyester fiber on the other hand, offers good heat resistance to asphalt mixtures [
1]. Lignin fiber is a type of complex organic polymer and is known to improve the anti-aging properties of asphalt mixtures [
11]. With the increase in percentage of lignin fiber in the mixture, fatigue damage and cracking occurrence can be delayed [
12]. Polyester fiber is a long chain synthetic fiber consisting of long chain polymers and offers good abrasion resistance and low moisture absorption [
3]. Polyester fibers are also known to increase rutting resistance, high-temperature performance and fatigue resistance of asphalt mixtures [
13]. Polyester fibers also offer higher tensile strength when compared to their natural fiber counterparts, and the optimum dosage for polyester fiber is at 0.3% in terms of increased tensile strength of asphalt mixtures [
14].
Basalt fiber can be used in different proportions to the asphalt binder. Previously, basalt fiber was tested with different percentages ranging from 0.2% to 0.6% of the mass of asphalt [
15]. Furthermore, different fiber size has also been previously tested in forms of 16 um and 25 um [
16]. It is recommended to use the proportion of basalt fiber in asphalt mixture at 0.3% and a smaller fiber size of 16 um that leads to better overall gain in high-temperature performance and low temperature cracking resistance of asphalt mixtures. For lignin fiber, the optimum mixture proportions are around 0.2% to 0.4%
The of performance of basalt fiber (BF), polyester fiber (PF) and lignin fiber (LF) modified asphalt mixtures can be evaluated with different laboratory tests including indirect tensile strength tests (ITST) and dynamic shear rheometer (DSR) tests. ITST measures the tensile strength as well as indicates the cohesion of the asphalt mixtures. ITST can measure the resilient modulus, strength and fatigue of asphalt mixtures, and the data can be further used to evaluate dynamic modulus of asphalt mixtures [
17]. Therefore, the effects of basalt fiber on asphalt mixtures with different proportions of SBS can be compared using ITS tests. DSR can be used to evaluate the performance characteristics of asphalt binders. DSR measures the phase angle and complex shear modulus of binders.
In terms of performance of PF, Zhang et al. [
14] compared the effects of BF, PF and LF on asphalt mixtures performance in terms of rutting resistance, fatigue damage and drainage property. The results showed that due to higher tensile strength, PF showed better overall performance among LF and BF, with LF showing the least resistance to rutting and fatigue damage. Slebi et al. [
18] performed further testing on different composites of PF on reinforced asphalt mortar at temperature variations of 15 °C, 0 °C and −15 °C. The results showed significant gain in strength of asphalt mortar at −15 °C with the addition of 0.3% PF. Xu et al. [
19] evaluated the effects of polyester, lignin and asbestos fiber on asphalt mixtures under different temperature conditions. The results showed that polyester fiber leads to increased rutting resistance and development of tensile strength of asphalt mixtures.
In terms of the performance of lignin fibers, Yang et al. [
20] performed the comparison on stone mastic asphalt mixtures prepared with LF and BF. The results suggested the use of 0.45% of LF for optimum gains in rutting resistance and low temperature cracking resistance of stone mastic asphalt mixtures. Pang et al. [
21] evaluated the effect of lignin fibers on asphalt mixtures in terms of mechanical strength, moisture susceptibility and fatigue damage. The results showed an improvement of around 11% in low temperature bending strains and an 11% improvement in fatigue life of asphalt mixtures. Luo et al. [
22] used different proportions of lignin fiber from 0.2% to 0.4% for evaluation of low temperature cracking resistance, fatigue damage resistance and rutting resistance of asphalt mixtures. The results showed significant enhancement in the performance of asphalt mixtures by adding lignin fiber, thereby increasing low-temperature cracking resistance and high-temperature performance deformation resistance of asphalt mixtures.
In terms of the performance of basalt fibers, Yang et al. [
20] evaluated the effect of adding BF to asphalt mixtures in the form of rutting resistance. The results showed increased rutting resistance of asphalt mixtures with the addition of 0.2% to 0.3% of BF to asphalt mixtures. Zhu et al. [
23] performed the fatigue damage evaluation of asphalt mixtures prepared with basalt fiber under low-temperature conditions. The results showed increased fatigue performance of asphalt mixtures when 0.3% basalt fiber was added to asphalt mixtures. Jiu et al. [
24] performed a series of testing on asphalt mixtures prepared with BF including dynamic stability, penetration, tensile strength and flow of asphalt mixtures. The results indicated there is an increase in permanent deformation resistance of asphalt mixtures with added BF. Guo et al. [
25] evaluated the effect of basalt fiber on asphalt mixtures using wheel tracking test and Marshall test. The results showed increased high-temperature performance of asphalt mixtures with added BF. Pei et al. [
26] evaluated low-temperature performance of asphalt mixtures using fatigue testing with different proportions of BF added to asphalt mixtures. The results showed that the addition of basalt fiber increased the fatigue life of asphalt mixture by delaying the crack occurrence in tested specimens.
As observed in the current research, there exists a significant research gap regarding the comparison of the performance between SBS-7% only asphalt mixtures and fiber-reinforced asphalt mixtures. SBS-7% are the most commonly used mixtures when modifying the pavement performance. However, the use of SBS further increases the cost of procurement of materials, thereby making large-scale highway construction projects uneconomical.
The aim of this research is to evaluate the performance of different fibers to further enhance the performance of asphalt mixtures in comparison to the standard 7% SBS. Therefore, in this research, the use of both laboratory testing and finite element analysis is employed distinctively, and each scenario is tested based on indirect tensile strength, Marshall stability, dynamic shear rheometer and variation in loading rates and loading frequencies, further supplemented by parameters used for the modified Burger’s logit model. Finite element analysis was performed to evaluate the fatigue and rutting performance of each mixture type, thereby providing an extensive insight into performance of each mixture under loading.
5. Fatigue and Rutting Damage Analysis
Rutting damage in the pavement occurs as a result of increased shear deformation and densification of the pavement structure. As the number of loading passes increases, longitudinal cracks start to develop under the wheel paths. Further interlocking of the cracks develop lead to formation of alligator tracking until the pavement is no longer functional, resulting in fatigue damage. The Asphalt Institute model can be used to calculate the number of passes to fatigue damage using horizontal tensile strains at the bottom of the asphalt layer, as shown in Equation (6) [
39].
where
is the number of load repetitions to fatigue damage,
is the horizontal tensile strain at the bottom of the asphalt layer and
is the elastic modulus of asphalt mixture. The Asphalt Institute provides the relationship between compressive strain and number of passes to rutting damage, as shown in Equation (7).
where
is the number of load repetitions to rutting damage and
is the vertical compressive strain on top of subgrade. Horizontal tensile strains and vertical compressive strains for each mixture type are shown in
Table 11. As observed, the highest magnitude of
and
exists for SBS-7% mixture at 39.4 and 562.4, respectively. With the addition of fiber to the mixtures, better cohesion and interlocking of bitumen and aggregates occur, and
and
values further decrease, with the least magnitude exhibited by BF mixture at 410.6 and 20.1, respectively. The strain values in terms of et ad ec decrease by 35% and 31%, respectively compared to BF mixture. Both LF and PF mixtures have closer
and
values, with a difference of 8% in
values. BF mixture outperforms both LF and PF mixtures by 15% and 8% in terms of reduced et values. The number of passes to fatigue and rutting damage also increases in case of fiber-modified asphalt mixtures.
The comparison of the number of passes to fatigue damage for each mixture type is shown in
Figure 9. As observed, there is a significant reduction in deceased number of passes for SBS-7% mixture, with only 1.18 × 10
10 passes. A slight improvement in increased number of passes can be observed for LF, with 1.98 × 10
10 passes. BF shows better overall performance in terms of increased number of passes to fatigue damage, with the magnitude of passes at 4.63 × 10
10. Better cohesion and elastic response with the use of BF in asphalt mixture further increases the rutting resistance.
The comparison of number passes to rutting damage is shown in
Figure 10. All asphalt mixture types exhibit better performance against fatigue when compared to permanent deformation due to the presence of SBS modifier. However, the performance can be further improved with the use of fibers. As observed, the highest number of passes to rutting damage is exhibited by BF at 6.57 × 10
6 passes. PF follows the performance of BF modified SBS mixtures with a magnitude of 5.63 × 10
6 passes. The SBS-7% mixture, however, exhibits the lowest performance with only 1.52 × 10
6 passes to reach the rutting damage.
Rut depth at 1.6 million passes for each mixture type was calculated and shown in
Figure 11. As observed, the maximum magnitude of rut depth is shown by for SBS-7% only mixture at 5.9 mm. The lowest magnitude of rut depth is shown by BF mixture at 3.5 mm. PF closely follows the rut depth of BF at 4.1 mm. LF also exhibits a closer rut depth magnitude to that of PF at 4.6 mm.
6. Conclusions and Findings
In this research, the performance of three different fiber types—LF, PF and BF—was compared with the SBS-7% mixture in terms of indirect tensile strength, stiffness modulus and DSR values. Furthermore, indirect tensile strength tests were conducted at various loading rates, ranging from 10 MPa/s to 70 MPa/s. Stiffness modulus values were calculated across various frequency ranges: 5 Hz, 3.5 Hz, 1.9 Hz and 1.2 Hz. Moreover, finite element modeling was performed using the modified Burger’s logit model to simulate material decay in terms of rutting and fatigue damage.
When comparison is performed among all fiber types, BF modified mixtures exhibit the highest stiffness modulus, outperforming PF and LF by 7% and 12%, respectively. In terms of mixture strength without fiber reinforcement, SBS-7% provides the least indirect tensile strength when compared to fiber-modified mixtures, with a 16% reduction in strength compared to LF modified mixtures. Therefore, further improvement in stiffness modulus under higher-temperature conditions can be observed when the fibers are used. As observed from the experimental results, the reduction in stiffness modulus for SBS-7% is 35% when compared to BF modified mixtures, with a higher phase angle and lower resistance to permanent deformation for the SBS-7% mixture. Furthermore, the use of fibers further enhances the cohesion and interlocking between bitumen and aggregates, leading to higher deformation resistance of asphalt mixtures. The presence of fibers further enhances the interlocking between binder and aggregates, leading to increased permanent deformation resistance. Fiber-modified asphalt mixtures reduce fatigue damage by an average of 25%. Furthermore, BF modified asphalt mixtures outperform LF mixtures by 12% in terms of the number of passes to fatigue damage.
BF modified asphalt mixtures exhibit a high complex shear modulus, followed by PF modified asphalt mixtures. Performance gains in terms of indirect tensile strength and complex shear modulus can be observed for fiber-reinforced mixtures compared to the SBS-7%-only mixture. Therefore, the use of fibers in high-volume applications for large-scale road construction projects makes them an excellent candidate for improving both high- and low-temperature performance of asphalt mixtures. The findings are as follows.
- 1.
A higher magnitude of rutting parameter g*/sin exists for fiber-modified asphalt mixtures, resulting in higher rutting resistance when compared to the SBS-7% only asphalt mixture.
- 2.
BF modified asphalt mixture exhibits the least sensitivity to phase angle variations among the fiber-modified asphalt mixtures (PF and LF), thereby providing high permanent deformation resistance.
- 3.
The number of passes to rutting damage increases by 28% when the performance of BF is compared with that of SBS-7%.