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Article

MicroForest: Lightweight Bottleneck Prediction for Manufacturing Processes on Edge Devices

1
Department of Computer Engineering, Kongju National University, Cheonan-si 31080, Chungcheongnam-do, Republic of Korea
2
Department of Software, Kongju National University, Cheonan-si 31080, Chungcheongnam-do, Republic of Korea
*
Author to whom correspondence should be addressed.
Appl. Sci. 2025, 15(14), 7798; https://doi.org/10.3390/app15147798
Submission received: 13 June 2025 / Revised: 6 July 2025 / Accepted: 10 July 2025 / Published: 11 July 2025
(This article belongs to the Special Issue Integration of Digital Simulation Models in Smart Manufacturing)

Abstract

As digital transformation in manufacturing accelerates, process bottleneck prediction has emerged as a central task in industrial automation. To streamline manufacturing processes, where diverse tasks interact in complex ways, it is essential to identify in advance both the location and timing of bottleneck occurrences. However, manufacturing environments often lack high-performance computing resources and must rely on cost-effective, resource-constrained embedded devices, making fast and accurate prediction challenging. We present MicroForest, a lightweight decision tree-based model designed to predict multiple process bottlenecks simultaneously under such resource-constrained environments. MicroForest reassembles the high-information-gain nodes from dozens of large random forests into compact forests. Evaluated on a simulation containing up to 150 production tasks, MicroForest achieves 34%p higher recall scores compared to original random forests while shrinking model size by two orders of magnitude and accelerating inference latency by up to 7.2×. Compared with other recent work, MicroForest outperforms them with the highest prediction accuracy (F1 = 0.74) and shows a much gentler increase in latency as process complexity grows.
Keywords: edge computing; random forest compression; smart factory; manufacturing process edge computing; random forest compression; smart factory; manufacturing process

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MDPI and ACS Style

Yoo, S.; Oh, C. MicroForest: Lightweight Bottleneck Prediction for Manufacturing Processes on Edge Devices. Appl. Sci. 2025, 15, 7798. https://doi.org/10.3390/app15147798

AMA Style

Yoo S, Oh C. MicroForest: Lightweight Bottleneck Prediction for Manufacturing Processes on Edge Devices. Applied Sciences. 2025; 15(14):7798. https://doi.org/10.3390/app15147798

Chicago/Turabian Style

Yoo, Seungmin, and Chanyoung Oh. 2025. "MicroForest: Lightweight Bottleneck Prediction for Manufacturing Processes on Edge Devices" Applied Sciences 15, no. 14: 7798. https://doi.org/10.3390/app15147798

APA Style

Yoo, S., & Oh, C. (2025). MicroForest: Lightweight Bottleneck Prediction for Manufacturing Processes on Edge Devices. Applied Sciences, 15(14), 7798. https://doi.org/10.3390/app15147798

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