1. Introduction
Chicken liver is one of the most consumed and nutritious offal meats and edible chicken by-products. It has a similar protein content as that of muscle meat and is also a rich source of vitamins A, B12, and minerals [
1]. It is notable that high levels of highly bioavailable iron (15–25%) are found in chicken liver. Nevertheless, it is important to consider that chicken liver has a relatively short shelf life due to rapid oxidation as a result of the presence of endogenous enzymes and metals [
2]. In traditional cuisines worldwide, chicken liver is cooked with other ingredients such as fried liver and liver pate [
3], but often discarded of as waste [
4]. The global production of chicken liver exceeds 4.56 million metric tons per annum, thereby contributing to disposal issues that are associated with this [
4]. The development of food products containing offal could be part of the solution to the upcoming demand for animal protein. It is evident that the utilization of edible animal by-products for human consumption has diminished throughout the 21st century [
5]. Therefore, considering the high nutritional value of chicken liver, there is a need to evaluate it by offering it for sale in different forms that can be consumed with pleasure by more consumer groups, especially young people who are accustomed to fast food.
Coated meat products are a popular and widely consumed fast food and are also offered for sale as ready-to-eat products in the markets. Nevertheless, the deep-fat-frying process is applied to coated meat products. It is unfortunate that substantial quantities of oil are absorbed by the products during the process of deep-frying, with the range being between 10 and 40%, leading to accelerated lipid oxidation. This process can lead to an increase in calorie intake and potentially detrimental health effects [
6,
7]. Oz and Yuzer [
8] reported that the total HCA content was significantly higher in deep-fried turkey breast (52.34 ng/g), compared to that of oven-cooked turkey breast (44.74 ng/g).
HCAs, a type of contaminant from cooking, have strong carcinogenic and mutagenic properties and are widely present in protein-containing food products [
9]. As a result of studies, it is emphasized that the concentrations of HCA compounds depend upon the type and quantity of meat, the fat content, precursors in the meat, cooking time, the duration and temperature of the cooking process, type of oil used for cooking, and the pre-treatments applied [
10]. Since HCAs have been conclusively proven to be hazardous to human health, research is ongoing to develop methods that can prevent or reduce the formation of these compounds during the cooking of meat and meat products [
11,
12]. The formation of HCA is a redox reaction, and the presence of antioxidants has been demonstrated to have the capacity to reduce the number of HCAs formed [
13]. Antioxidant substances have recently been incorporated into a growing number of food products, including meat, as a means of mitigating human exposure to detrimental compounds generated during cooking processes [
14,
15]. Natural antioxidants contained in spices and herbs have received major consideration as possible inhibitors against the mutagenic HCAs formed in heat-treated meats [
16].
Celiac disease is a specific immune response that is caused after the consumption of gluten present in wheat, rye, barley, and related grains from genetically predisposed patients [
17]. Celiac patients or individuals with a gluten intolerance should avoid the consumption of foods containing gluten. Nevertheless, gluten is a protein that is widely used in many areas of the food industry, including the production of meat products, because of its properties. The contemporary market offers celiac patients a variety of gluten-free products [
18]. Given that approximately one-third of American consumers avoid gluten, it is estimated that the market for gluten-free products was valued at 6.4 billion USD in 2020 and is projected to reach 11 billion USD by 2026 [
19]. These data are considerably higher than those coming from the purchases of individuals who have been clinically diagnosed with celiac disease, which accounts for only 1% of the global population. This indicates that a large number of people are following a gluten-free diet of their own volition, believing that it is a healthier option. According to a survey, 30% of adult Americans consider gluten to be a risky ingredient. Consequently, individuals are actively trying to limit or avoid gluten in their diets [
20]. Furthermore, of new product introductions in 2020, 6.5% bore the gluten-free claim, which is the third most popular claim behind ‘kosher’ and ‘low allergen’ or ‘no/reduced allergen’ [
19]. According to the Market Data Forecast 2024 [
21], the global market for gluten-free meat substitutes is projected to reach USD 4.97 billion by 2029. However, it is observed that gluten-free meat products with high nutritional value offered for sale are very limited.
The demand for gluten-free but tasty and easy-to-prepare healthy meat products and the possibility of increasing the consumption of chicken liver with high nutritional value by processing it into different products constituted the starting point of this research. It has been observed that there is a gap in the literature concerning the development of gluten-free meat products with high nutritional value and the detailed examination of the properties and HCA compounds contents of these products together with the effects of the cooking methods applied. Therefore, based on the above-mentioned issues, the aim of this study was to develop chicken liver, one of the by-products of the chicken processing industry with high nutritional value, as a coated gluten-free product that will be consumed more by consumers, and also, to investigate the effects of thyme, turmeric, and cooking methods (deep-frying and oven cooking) on the quality characteristics and HCA compounds of this new product in order to maintain its characteristic of being a healthy product.
2. Materials and Methods
2.1. Materials
The fresh raw chicken livers (Banvit A.S.), salt, spices (black pepper, cumin, thyme, and turmeric), sunflower oil, eggs, buckwheat, and corn flour were purchased from a supermarket in Izmir, Turkiye. In this study, a single chicken liver was divided into two pieces and 600 half livers were used; these livers were obtained from 300 chickens. Chicken livers were brought to the Ege University Food Engineering Department in the cold chain.
2.2. Coated Chicken Liver Production
During the preparation of the raw material, chicken livers were separated from the fat tissues and a single chicken liver was divided into two pieces. Within the scope of the developed product formulation, all chicken liver samples were thoroughly mixed with salt (1.5%), black pepper and cumin (3.5%) based on liver weight. Then, the samples were divided into three groups, i.e., sample groups containing thyme or turmeric (1–2%) and a control group without thyme or turmeric (
Table 1). Chicken livers mixed with the spice blends prepared according to the experimental design were kept at 4 °C for 20 min. No synthetic additives were used in the production of coated chicken livers. Considering the color and the flavor of the products, two types of gluten free flours, buckwheat and corn flours, were selected for the coating process of the samples. Buckwheat flour was chosen for the pre-dusting due to its high nutritional value, widespread availability, and low cost. Corn flour was used on the outside, as it was thought to create a texture similar to that of rusk and to give the yellowish color expected in coated products. According to the coating processing technique, first of all, chicken liver samples were coated with buckwheat flour (predusting—3 s), then dipped in a beaten whole egg (battering—3 s), and finally coated with corn flour (breading—5 s), respectively. After the breading was completed, the chicken livers were kept for 15 min at 4 °C for better adhesion of the coating. The combination of various formulations in the blend is divided into two groups based on the distinct cooking methods (3 × 2 = 6).
2.3. Methods of Cooking and Experimental Setup
In this study, two different cooking methods were applied to the coated chicken liver samples, including deep-fat frying and oven cooking. The cooking parameters for the samples were determined by pre-tests based on a minimum internal temperature of 75 °C and sensorial properties in terms of appearance and flavor. Coated chicken liver samples were fried by immersing in sunflower oil in a programmable deep fat fryer (Felix chips, Model FL 269, Type ZG-01A, 1200 watts, China) set at 180 °C for 1.5 min or cooked in a preheated electrical oven (Arçelik-MD 1300, Bolu, Turkey) at 180 °C for 25 min (
Table 1). After the cooking processes, end product samples were cooled to room temperature and filled into polypropylene packaging. Then, they had been stored at −20 °C for 60 days. The samples were thawed at 4 °C for 16 h before periodic storage analysis.
2.4. Analysis
The proximate composition, total iron analysis, and pH measurements were performed on the raw chicken liver used in the production of coated chicken liver samples. During the production of coated chicken liver samples, temperature measurements were performed. The proximate composition, pH, cooking loss, coating pickup, color measurement, texture profile, DPPH free radical scavenging activity, thiobarbituric acid reactive substances (TBARSs), total mesophilic aerobic bacteria (TMAB), HCA analysis, and sensory evaluation were performed on cooked coated chicken livers. During storage at −20 °C for 60 days, pH, color measurement, texture profile, TBARS, TMAB, and sensory analyses were performed on samples.
2.4.1. Proximate Composition
The proximate composition analysis was performed on raw chicken liver and coated liver samples. The moisture and ash content of chicken liver samples were measured in accordance with AOAC [
22] procedures. The fat content was determined by using the soxhlet extraction method, as suggested by AOAC [
23]. The protein content was determined by the Kjehdal method, according to [
24].
2.4.2. Total Iron
The total iron of raw liver samples were detected according to [
25,
26] using atomic absorption spectroscopy (Analytik Jena AG 07745, Jena, Germany).
2.4.3. pH
A total of 10 g of the raw chicken liver sample was homogenized with 100 mL of distilled water using an Ultraturrax (IKA, T18 basic, Wilmington, NC, USA). The pH value of the samples were determined using a pH meter (Inolab, WTW Series pH 7110, Weilheim, Germany) equipped with an electrode (WTW SenTix
® 81, Weilheim, Germany) [
27].
2.4.4. Temperature Measurements
After the cooking processes were completed with the determined parameters, surface and internal temperature measurements of 5 different coated chicken liver samples were taken from each sample group. Surface temperature measurements of the coated chicken liver samples at two different points on both surfaces were made with the Testo 830-T1 infrared thermometer (Testo SE & Co. KGaA, Titisee-Neustatd, Germany). Internal temperature measurements of samples were controlled by a Testo 175-T3 temperature recorder (Testo SE & Co., KGaA, Titisee-Neustatd, Germany) and the Testo probe directly into the sample. After the probe was inserted into the samples, a response time of 10 s was allowed for the temperature to reach a constant value.
2.4.5. Cooking Loss
The percentage of cooking loss was determined by calculating the weight differences of the samples before and after cooking. In the coated samples, the post-cooking weight includes the sum of the meat and coating material [
28].
2.4.6. Coating Pickup
The coating pickup of samples was evaluated using the following equation [
29].
2.4.7. Color Measurement
The color measurement of the coated chicken liver samples was carried out via HunterLab Colorflex (CFLX 45–2 Model Colorimeter, HunterLab, Reston, VA, USA). The instrument was calibrated each time with black glass and a white tile for correction prior to measurement. Color measurements were taken on the outer surfaces of the cooked coated samples. Four readings were recorded for each sample, and three samples were examined for each sample group [
30]. The color values of the samples were obtained in accordance with the CIE
L*,
a*, and
b* values. Among these values,
L* represents brightness,
a* represents green/red, and
b* represents blue/yellowness.
2.4.8. Texture Profile Analysis
The texture profile analysis of cooked coated chicken liver samples was conducted using a texture analyzer (TA-XT2 Plus, Stable Micro Systems, Surrey, UK). A cylindrical plate (20 cm diameter) and 5 kg load cell were utilized for this purpose.
The sample was compressed twice, with a 5 s delay between landings, and a distance of 5 mm. (Pre-test speed: 1.0 mm s−1; test speed: 5.0 mm s−1; post-test speed: 5.0 mm s−1). The results were presented as the mean of 10 repeated runs for each of the applications. The sample’s hardness, cohesiveness, springiness, gumminess, chewiness, and resilience characteristics were analyzed.
2.4.9. DPPH Free Radical Scavenging Activity
The antiradical activity of the cooked coated chicken liver samples was determined by the DPPH (2,2-diphenyl-1-picrylhydrazil) method, according to [
31]. Measurements were made at the 517 nm wavelength of the spectrophotometer (Cary 60, UV-Vis Spectrophotometer, Agilent Technologies, Penang, Malaysia).
2.4.10. TBARS
The fat oxidation of cooked coated chicken liver samples was measured according to the method described by [
32]. Sample absorbances were measured spectrophotometrically (Cary 60-UV-Vis Spectrophotometer, Agilent Technologies, Penang, Malaysia). Results were expressed as 2-thiobarbituric acid reactive substances (TBARSs) as mg malonaldehyde (MDA)/kg sample.
2.4.11. Total Mesophilic Aerobic Bacteria (TMAB)
A total of 10 g of cooked coated chicken liver samples were homogenized for 1 min at a standard speed with 90 mL of peptone water (PW, 0.1% (
w/
v), pH 6.3–6.7, Merck KGaA, Darmstadt, Germany). Plate Count Agar (pH 7.0 ± 0.2, Merck KGaA, Darmstadt, Germany) was inoculated according to the pour plate method and the petri dishes were incubated for 48 h at 35 °C for the total mesophilic aerobic bacteria count [
33].
2.4.12. Heterocyclic Aromatic Amine (HCA) Analysis
Chemicals
The following HCA standards were purchased from Toronto Research Chemical (Toronto, ON, Canada): IQ (2-amino-3-methylimidazo[4,5-f]quinoline), MeIQx (2-amino-3,8-dimethylimidazo[4,5-f]quinoxaline), 4,8-DiMeIQx (2-amino-3,4,8-trimethylimi-dazo[4,5-f]-quinoxaline), PhIP (2-amino-1-methyl-6-phenylimidazo[4,5-b]pyridine), and harman (1-methyl-9H-pyrido[3,4-b]indole). Norharman (9H-pyrido[3,4-b]indole) was purchased from Sigma (Switzerland). Methanol, acetonitrile, acetic acid, and ammonium hydroxide were purchased from Merck (Germany), high-performance liquid chromatography (HPLC) grade. Purified water was obtained from a water purification system, Zeneer Power I (Water Purification System, Human Corporation, Seoul, Republic of Korea, 0.2 µm Capsule Filter HMC-DPL-S).
Chromatographic Conditions
The extract was analyzed with a Diode Array Detector (DAD), Fluorescence detector, and colon (Poroshell 120 EC-C18 4.6 × 150 mm, 4 μm). MeIQx, 4,8DiMeIQx, and IQ compounds were detected by DAD detector (Agilent Serial No: DEAC612736). The IQ was studied at 254 nm; MeIQx and 4,8-DiMeIQx were measured at 263 nm. The mixture of acetic acid/methanol/acetonitrile/water/ (2/8/14/76 v/v/v/v) at pH 5.0 (adjusted with ammonium hydroxide 25%) was used as mobile phase A, while acetonitrile (100%) was used as mobile phase B. The flow rate was 0.3 mL/min for the first 35 min and was then changed to 1 mL/min. The flow rate was again 0.3 mL/min at the 49th minute and was constant until the end of the analysis. The injection volume was 20 µL. The run time analysis was 55 min. A gradient program (0–20 min 100% A, 20–34 min 70% A, 34–49 min 0%A, and 49–55 min 100% A) was used. Harman, norharman, and PhIP compounds were detected by fluorescence detectors at 340 nm and 370 nm as excitation and emission wavelengths, respectively. A total of 0.5 M ammonium acetate was used as mobile phase A, while methanol (100%) was used as mobile phase B at a flow rate of 0.5 mL/min. The injection volume was 15 μL. The run time analysis was 30 min. A gradient program (0–10 min 90% A, 10–15 min 75% A, 15–20 min 50% A, 20–22 min 0% A, and 25–30 min 90%A) was used. The retention time of unknown peaks in the sample chromatogram was determined by comparison with reference standards used to identify HCAs. The number of HCAs were calculated as ng/g cooked coated chicken liver samples.
LOD, LOQ, and Recovery of HCAs
The analysis methods for the HCAs were validated in terms of limits of detection (LOD), limit of quantification (LOQ), correlation coefficients (R
2), and recovery (%). The LOD and LOQ were calculated based on signal to noise ratios of 3 and 10, respectively. The quantification of the HCAs was based on external calibration. The calibration curves were established from the known concentrations. Recovery rates for the different HCAs in the samples were determined by the standard addition method [
35]. The regression coefficients (R
2) for the standard curves were greater than 0.99 for all the HCAs identified in this study.
2.4.13. Sensory Evaluation
The sensory evaluation of the coated chicken liver samples was carried out by at least 10 untrained panelists, consisting of graduate students at the sensory evaluation laboratory equipped with individual ceiling lighting in individualized booths, in accordance with the International Organization for Standardization [
36] at the Ege University Food Engineering Department. A nine-point hedonic scale was used (9—extremely likeable, 1—extremely dislikeable). After the cooking processes, coded samples with 3-digit randomized numbers were provided to each panelist in plates immediately with bread and water. The samples were presented to the panelists in a random order and evaluated in terms of appearance, color, flavor, texture, and overall acceptance [
37]. During storage, thawed samples were presented to the panelists after being heated in an electric pan (King A.Ş., Model No: K 5026 Type ZG-01A, 1500 watts, Istanbul, Turkey) for 2 min on each side.
2.4.14. Statistical Analysis
The effect of different spices and different cooking methods on physical, chemical, and sensory characteristics and HCA compounds were determined using a one-way ANOVA. Differences among the means were compared using Duncan’s Multiple Range test. A significance level of
p < 0.05 was used for all evaluations. The data were analyzed using the “Scientific Package for Social Sciences” IBM SPSS software version 26 package program [
38]. The paired
T-Test method was applied in paired comparisons. The values were given in terms of mean values and standard error in tables. The interaction effects of spice type, cooking method, and storage period on color, texture profile analysis, TBARS, TMAB, HCA, and sensory evaluation were determined via a significance level of
p < 0.05. The entire trial was replicated twice.
4. Conclusions
The results obtained from this study indicated that oxidation development was lower in oven-cooked turmeric-added samples compared to thyme-added samples and all deep-fried samples at the end of the storage. Deep-frying resulted in higher oxidation development compared to oven cooking for all samples during the storage period of 30 and 60 days. Turmeric and thyme additives exhibited an antimicrobial effect, resulting in a significant reduction in TMAB counts compared to the control samples during the storage period. The addition of thyme and turmeric to the formulation of coated chicken liver samples, which were then subjected to either deep-frying or oven cooking, resulted in a substantial reduction in the carcinogenic IQ, MeIQx, and 4.8-DiMeIQx compounds and total HCA content. For the total HCA content of the deep-fried and oven-cooked samples, the addition of thyme resulted in a decrease of 14.42% and 13.20%, and the addition of turmeric resulted in a decrease of 18.75% and 23.35%, respectively. The sensory properties of all the samples were evaluated with high scores by the panelists during storage (ranging from 6.10 to 8.60 on a 9-point scale) While the appearance and color scores of the deep-fried samples were significantly higher than those of the oven-cooked samples, formulation differences did not cause any significant differences in the texture, flavor, and overall acceptance scores of samples. However, the fact that the oxidation development is higher in deep-fried samples compared to oven-cooked samples is a limitation due to the shorter shelf life of deep-fried samples. In the light of the data obtained, it was concluded that turmeric-added gluten-free coated chicken liver cooked in the oven can be stored at −20 °C for up to 60 days while maintaining its microbiological, oxidative, and sensorial quality in terms of texture, flavor, and overall acceptance, and can take its place in the food market as a pre-cooked frozen healthy offal product. Further studies could focus on designing new, healthier, ready-to-eat gluten-free pre-cooked offal products prepared with different spices and with a longer shelf-life. In order to maintain the healthy properties of these products, studies can be carried out on the application of alternative cooking methods.