1. Introduction
The substation earth grid is one of many key role players that ensure a continuous reliable supply of a distribution substation. The primary function of the earth grid is to provide a low resistive path to earth for fault currents that pose a danger to the substation equipment, its reliability, and people in the vicinity of the substation. Various design elements such as soil resistivity, fault level, available surface area, surface material, etc., are taken into consideration when designing an earth grid to ensure that it complies with the design standards as set out by IEEE Std 80-2013. However, in some cases, these design elements are constrained, and it is not possible to meet the design requirements without refining the earth grid using the predetermined refinements methods proposed in IEEE Std 80-2013.
The design of substation earth grids under such unfavorable design and environmental conditions can prove to be difficult. This is also true for maintaining existing earth grids to remain within the tolerable safety limits as required by IEEE Std 80. Often, the design input parameters, such as soil resistivity, available surface area and system fault level, as well as construction budget restrictions, are the main causes of the limitations that lead to flawed designs that endanger people and equipment.
In this paper, the IEEE Std 80 earth grid design refinement methods that can be used to improve an earth grid design were modeled, simulated, and analyzed for a 20 MVA, 11/6.6 kV substation using ETAP. An 80 m × 70 m earth grid made of 120 mm2 annealed copper conductors with 12 in the x-axis direction and 10 in the y-axis direction was used. It also has 12 earth electrodes installed on the perimeter of the earth grid. This earth grid was superimposed on the power system model to accurately import system data and efficiently conduct simulations.
3. Earth Grid Design Criteria
The substation earth grid design IEEE Std 80-2013 specification gives a comprehensive design procedure that should be followed for the design of a compliant and efficient earth grid through its design flowchart shown in
Figure 1 adapted from IEEE Std 80-2013 [
1]. The flowchart outlines the key parameters that should be considered when designing an earth grid, and it sets out the design criterion that must be met for a substation earth grid to be considered compliant and safe for application.
From the IEEE Std 80-2013 earth grid design flowchart, the key design parameters that were assessed for this study that play an essential role in the refinements discussed in
Section 2: Literature Review are the touch voltage, step voltage, ground potential rise, and fault current, which are critically associated with steps 3, 6, 7, 9, and 10 of the flowchart.
The main purpose of the refinement methods is to improve the design parameters of the safety limits of touch voltage, step voltage, and ground potential rise as described by Equations (1), (2), and (4). The touch voltage is defined by IEEE in [
1] as the difference between the GPR and the potential of the surface that they are standing on when they are in contact with any conductive objects connected to the earth grid, and step voltage is the surface potential difference felt by a person with a 1 m distance between their feet when they are not in contact with any conductive objects connected to the earth grid [
1]. Lastly, the ground potential rise is defined as the product of the maximum grid current and overall grid resistance [
24], and is the highest electrical potential a substation’s earth grid can achieve concerning a distant earthing point believed to be at remote earth’s potential [
1]. Concerning the GPR, another critical parameter is the maximum grid current, which is described by Equation (3), and it is directly proportional to the magnitude of the GPR along with the earth grid resistance of the substation.
where:
Cs is the surface layer derating factor;
ρs is the resistivity of the surface material;
ts is the duration of the shock current.
where:
3I0 is the system fault current;
Df is the decrement factor;
Sf is the current division factor.
where:
IG is the maximum grid current;
Rg is the earth grid resistance.
The power system parameters consist of two 20 MVA, 11/6.6 kV transformers, and each transformer feeds a switchboard consisting of a 370 kW motor and two lumped loads with a total loading of 400 kVA. Under the N-1 operating condition, the energized transformer will feed twice the normal load. For simulation purposes, the supply transformers were initially solidly earthed. The substation earth grid was superimposed onto the power system to import the actual power system short-circuit study results directly onto the earth grid. These results were then used for the design of the earth grid.
Figure 2 shows the earth grid superimposed onto the power system consisting of solidly earthed supply transformers.
The ETAP short-circuit study (based on IEC-60909) was conducted for the power system to assess the fault level generated by the supply transformers and back-fed to the supply by the 370 kW motors. The simulation shows that a steady state fault level of 21.877 kA is generated by the transformers and motors, contributing an additional fault level of 0.28 kA, resulting in a total peak fault current of 22.759 kA, which will be seen by the busbars and, subsequently, the substation earth grid through the neutral of the transformers.
Figure 3 shows the short-circuit study results and
Figure 4 shows the dialogue plane of the fault current value being exported to the earth grid study parameters.
Using the imported fault current and the predetermined input parameters of the substation under study, the input date was tabulated as shown in
Table 2. Amongst other parameters, the earth grid consists of an 80 m × 70 m surface area, 50 Ωm soil resistivity, 12 × 10 earth grid conductors laying in the
x-axis and
y-axis, respectively, and 12 earth electrodes buried 3 m deep into the earth mass.
Using the input data tabulated in
Table 2, the earth grid was modeled and simulated in ETAP’s Ground Grid interface, and the isometric earth grid design is shown in
Figure 5. The design was then simulated, and the results are shown in
Figure 6, with the values of the safety limits of touch voltage, step voltage, and ground potential rise calculated.
Using this earth grid, the refinement methods that are discussed in
Section 2: Literature Review were assessed to evaluate their impact and effectiveness on the substation earth grids.
4. Refinement Methods
The design specification of substation earth grids IEEE Std 80-2013 states various refinements that can be employed to improve the design of earth grids to comply with the design specifications. These include improving the soil resistivity readings, modifying the available surface area orientation, extending the earth grid, using different surface material, limiting the fault current and fault duration, etc. From these various earth grid refinement methods stipulated in the design specification, for this study, the refinement methods that were analyzed to assess their impact on the design and performance of the refined earth grid are the limiting the fault duration method, tolerable touch and step voltage increment method, and fault current diversion method. All these methods were applied on the earth grid superimposed onto a 20 MVA, 11/6.6 kV power system using ETAP.
4.1. Current Limitation Method
The first method tested was the current limitation method, where the maximum fault current generated by the power system’s transformers is limited to a certain value through employing the current limitation applications discussed in
Section 2: Literature Review. For this study, the resistive neutral earthing method was employed using neutral earth resistors (NERs), where the NERs limit the fault current passing through the transformer’s neutral conductor to the ground using resistive elements. The power system model designed in
Section 3: Earth Grid Design Criteria was updated from having a solid neutral to the substation earth grid to having a neutral earth resistor connected between the neutral point and the substation earth grid.
Figure 7 shows the supply transformer’s secondary winding settings, with the grounding configuration changed to resistor, and the desired value to which the fault current was reduced to is specified as 400 A. This value was then varied between 500 A, 800 A, and 1000 A based on the commonly used NER values in the industry.
Figure 8 shows the updated power system model with the NER on the neutral of the transformers.
The short circuit study was then simulated on the power system for each of the NER values, and the results were then imported to the ground grid design interface, where the earth grid study was conducted for each fault level to assess its impact on the earth grid’s performance.
Figure 9 shows the steps and results of importing the short circuit results to the substation earth grid model. This process was then repeated for all the predetermined fault currents, and the imported results are shown in
Figure 10.
The simulation was then conducted for each fault level resulting from the variation in the NER size, and the simulation results are tabulated in
Table 3, showing the impact of limiting the fault current through the NER and its impact on the safety limits of touch voltage, step voltage, and ground potential rise.
Table 3 shows the results of implementing the current limitation method using the neutral earthing resistor as the power system’s supply transformer secondary grounding method of connection to the earth grid as opposed to the traditional method of solid grounding, where the neutral of the transformer is connected directly to the earth grid. From the simulation results, it is observed that the fault current injected into the earth grid is significantly reduced; however, for the application of NERs, care must be taken to ensure that the specified value of the NERs does not affect and influence the operation and sensitivity of the power system’s earth fault protection relays. The protection settings of the relays must be set in such a manner that the relay will still be able to detect and clear undesired earth fault currents within the power system.
4.2. Increasing the Tolerable Safety Limits of Touch and Step Voltage
The second method tested was the variation in the fault current duration to assess its impact on the tolerable safety limits of touch and step voltage. In power systems protection, prompt fault clearance is one of the fundamental requirements for the protection of people and equipment, preventing total system failure, ensuring the reliability of unaffected areas, and limiting damage to equipment. In earth grid design, fault duration plays a significant role concerning the touch and step voltages as it determines the level of severity when a person and/or equipment are exposed to elevated voltages: the longer the time of exposure, the more severe the damage.
For this study, the durations of the same fault current of
If = 22.579 kA were varied between 300 ms and 500 ms to assess the impact of the small-time margins that exist between these times and how critical it is for power systems to have reliable and highly effective protection schemes to ensure that a fault is cleared promptly at all times. The initial input fault current duration settings of the substation earth grid were varied from 300 ms to 500 ms in incremental scales of 50 ms as shown in
Figure 11.
The results of the simulations are tabulated in
Table 4, which shows the impact of the fault current duration on the performance of the safety limits of touch voltage, step voltage, and the ground potential rise.
From the simulation results tabulated in
Table 4, it is observed that, by varying the fault current duration, the safety limits of the earth grid are greatly influenced. The results show that, the sooner the fault is cleared, the higher the tolerable threshold of the safety limits. At a fault duration of 0.3 s, the touch and step voltage tolerable voltages are 1321.3 V and 4649.9 V, respectively, with calculated values of 1136.2 V and 509.2 V. When the fault duration is gradually increased, it is observed that the tolerable thresholds decrease; for instance, at a fault duration of 5 s, the touch and step voltage tolerable voltages are 1023.5 V and 3601.8 V, with calculated values of 1114.3 V and 499.4 V. This variation of 2 s results in a tolerable voltage difference of 297.8 V and 1048.1 V for the touch and step voltage, respectively.
4.3. Fault Current Diversion
In power systems, it is highly advisable to design for the worst-case scenario (N-1 contingency); similarly, in the substation in earthing systems, the norm is adopted. However, even though it is highly advisable to design the earth grid for the worst-case scenario, where the maximum fault current that can be generated by the power system’s transformers is dissipated into the earth grid [
1], in some cases, it may be necessary to implement the current diversion method to divert a portion of the fault current away from the earth grid to improve the design and safety compliance of the earth grid. In practice, this is computed by applying Kirchoff’s current law to obtain the current division factor between the substation earth grid resistance and the input impedance of each circuit (conductors or overhead lines) [
15].
For this study, the fault current diversion method was applied on an earth grid superimposed on a 20 MVA, 11/6.6 kV power system. The earth grid was initially modeled and simulated as shown in
Section 3: Earth Grid Design Criteria to analyze the impact of fault current diversion, where the initial settings of the earth grid’s current division factor input data as shown in
Figure 12 were varied from 100% to 60% in decremental scales of 10%.
The simulation results of the fault current division are shown in
Table 5, where the impact and influence of the current diversion on the performance of the safety limits of touch voltage, step voltage, and ground potential rise are tabulated.
From the simulation results tabulated in
Table 5, it is observed that, by diverting a percentage of the fault current directed to the earth grid, the calculated safety limits are proportionally affected. The results show that, as the percentage of the fault current injected into the earth grid reduces, the calculated touch and step voltages decrease; at a 100% division factor, which is the worst-case scenario, the touch and step voltages are 1122.5 V and 503.1 V, respectively; and when the percentage is gradually reduced to 60%, the touch and step voltages are proportionally reduced to 673.5 V and 301.8 V, respectively, yielding voltage differences of 449 V And 201.3 V for the touch and step voltages, respectively, for the 40% current division difference.
4.4. Optimized Earth Grid Using the Refinement Methods
To assess which refinement method would yield the best solution for problematic earth grid design conditions without altering the available earth grid surface area and input soil data, the results with the lowest tolerable thresholds for each method were subjected to the ETAP’s Ground Grid Optimization tool. For the current division method, the results obtained from the 60% division factor simulation were used. For the fault duration method, the results obtained from the fault duration of 0.3 s were used, and, lastly, from the current limitation method, results obtained using the 400 A-rated NER were used for the optimization comparison.
Table 6 shows the results of the optimized earth grid using each of the refinement methods and how they compare against each other.
5. Conclusions
In this study, various substation earth grid design refinement methods adapted from the IEEE’s standard IEEE Std 80-2013 Guide for Safety in AC Substation Grounding were modeled, simulated, and analyzed. The methods assessed included the current limiting method, the current diversion method, and the touch and step voltage increment method. From the studies, it was observed that each of these methods influenced the design parameters and performance of the substation earth grid. From the current limiting method, the use of neutral earth resistors was implemented, and the results show that the NERs significantly reduce the fault current being injected into the substation earth grid. As a result, the ground potential rise is reduced, which is a critical design element tested for earth grid compliance. The current diversion method proved effective when applied as it partially reduced the fault current injected into the earth grid. This was achieved by applying the separation factor in the simulation; in practice, however, it is computed by applying Kirchoff’s current law to obtain the current division factor between the substation earth grid resistance and the input impedance of each circuit (conductors or overhead lines) [
15].
Lastly, the touch and step voltage increment method was implemented by varying the fault current clearance time. The simulation results show that reducing the fault clearance time greatly increases the tolerable limits of the touch and step voltages. This method could be suited for all power systems with reliable high-speed protection relays.
Additionally, using the results of the refined earth grid designs, optimal design analyses were conducted for all the methods. The simulation results show that, out of all the methods applied, the current limiting method was the most effective and easy-to-apply method. By limiting the fault current, all the other design parameters are greatly impacted as the earth grid becomes capable of complying with both the design criteria as set out in IEEE Std 80, with far fewer earth grid conductors and electrodes in size and quantity, and the required surface area for the earth grid. As a result, this would greatly reduce the procurement and construction costs associated with the design and application of substation earth grids.
This study, therefore, concludes that, when designing a substation earth grid with limited design options, it is essential to first assess which of the design refinement methods would be applicable for that specific case. As a starting point, the current limiting method and the touch and step voltage increment methods are the best options to be explored first.