Defect Recognition and Morphology Operation in Binary Images Using Line-Scanning-Based Induction Thermography
Abstract
:1. Introduction
2. Theory
2.1. Mathematical Theory
2.2. Line-Scanning Method
3. Experimental Setup
3.1. STS304 Reference Specimen
3.2. LSM Configuration
3.3. Image Process
- Step 1:
- In order to provide a uniform heat source to the surface of the specimen, a 2D thermal image was acquired by applying LSM to induction thermography.
- Step 2:
- After calculating the total frame for the 2D scanning image, the thermal image for a specific frame was extracted. In general, the scanning line selected the starting point for the visual identification of the specimen as the infrared camera monitored the moving specimen. After that, a sequence image for a specific frame was acquired based on the scanning line, and the image was cropped using the crop function to analyze the area of the specimen in the entire image.
- Step 3:
- Filtering (mean, median, Gaussian, and NLmeans) was applied to the cropped raw image for the 1st de-noising, and the SNR of the ROI was calculated for a comparative analysis of detectability.
- Step 4:
- In order to classify clear defect objects in the image, binarization was performed using the Otsu algorithm, and the 2nd de-noising was performed.
- Step 5:
- Using the boundary tracking function, the automatic defect recognition in the image was performed based on the threshold value through the roundness equation, and the error rate was analyzed for reliability verification.
4. Results and Discussion
4.1. Two-Dimensional Thermal Image
4.2. Filtering for 1st De-Noising
4.3. Binary Process
4.4. Morphology for 2nd De-Noising
4.5. Automatic Defect Recognition
5. Conclusions and Future Works
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Reference Citation | Method Used | Target Material | Sensor Used | Calculation Method | Performance Metric | Limitations |
---|---|---|---|---|---|---|
[15] | Capacitive Imaging | CFRP | Coplanar capacitive sensor | Serial intensity | Contrast comparative | Local detection of defect, |
[16] | Intensity analysis | Qualitative Evaluation | Defect detection on surface or thin layers | |||
[17] | Pulsed active thermography | Buried anti-personnel mines | FLIR T 650 SC thermal camera | Circular Hough transformation | Accuracy | Reduced detectability of binarized images due to low resolution |
[18] | Feature extraction | Fabric defects | - | Feature extraction, Machine learning | Accuracy, Precision | Low accuracy of surface defects compared to time calculation |
[19] | Ultrasonic Testing | CFRP | Phased array transducer | Phased array (PA) | Quantitative Evaluation | Requires a lot of data to improve accuracy |
[20] | Inductive Thermography | Steel | IR camera | Image segmentation | Precision, Recall | Reduced detectability due to noise |
[21] | Vibrothermography | ASTM E399-05 compact tension specimen | SC3000 IR Camera | Heat capacity by frictional heating | High sensitivity and accuracy inspection for micro-cracks | Inspection of localized surface cracks |
Thermal Conductivity (k) | 16.2 W/m·K |
Electrical Conductivity | 106 Siemens/m |
Density | 8000 kg/m3 |
Heat Capacity | 500 J/kg·K |
Initial Temperature | 23 °C |
Moving Speed | Thermal Contrast |
5 mm/s | 2.41 °C |
10 mm/s | 1.52 °C |
15 mm/s | 1.04 °C |
20 mm/s | 0.89 °C |
Filter Type | SNR | |||
---|---|---|---|---|
5 mm/s | 10 mm/s | 15 mm/s | 20 mm/s | |
Raw (non-filtering) | 38.5549 | 35.4555 | 25.8822 | 27.1765 |
Median | 54.6857 | 39.0084 | 29.1514 | 33.3562 |
Mean | 50.9123 | 38.6698 | 37.7273 | 39.4107 |
Gaussian | 33.6764 | 36.1395 | 32.6425 | 33.4680 |
NLmeans | 35.7586 | 36.2160 | 34.7896 | 13.4450 |
Hole | Optical [24] | Electromagnetic | |
---|---|---|---|
Amplitude (0.02 Hz) | Phase (0.01 Hz) | ||
A1 | - | 88 | - |
A2 | 87 | 86 | 90 |
A3 | 81 | 88 | 75 |
A4 | 86 | 88 | 87 |
B1 | - | - | - |
B2 | - | - | - |
B3 | - | - | - |
B4 | - | - | 85 |
C1 | - | 80 | - |
C2 | 81 | 82 | 81 |
C3 | 79 | - | - |
C4 | 83 | 84 | 83 |
D1 | - | 81 | - |
D2 | 88 | 84 | 89 |
D3 | 92 | 86 | 81 |
D4 | 92 | 89 | 82 |
RMSE | 23.657 | 23.638 | 24.565 |
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Lee, S.; Chung, Y.; Kim, W. Defect Recognition and Morphology Operation in Binary Images Using Line-Scanning-Based Induction Thermography. Appl. Sci. 2022, 12, 6006. https://doi.org/10.3390/app12126006
Lee S, Chung Y, Kim W. Defect Recognition and Morphology Operation in Binary Images Using Line-Scanning-Based Induction Thermography. Applied Sciences. 2022; 12(12):6006. https://doi.org/10.3390/app12126006
Chicago/Turabian StyleLee, Seungju, Yoonjae Chung, and Wontae Kim. 2022. "Defect Recognition and Morphology Operation in Binary Images Using Line-Scanning-Based Induction Thermography" Applied Sciences 12, no. 12: 6006. https://doi.org/10.3390/app12126006
APA StyleLee, S., Chung, Y., & Kim, W. (2022). Defect Recognition and Morphology Operation in Binary Images Using Line-Scanning-Based Induction Thermography. Applied Sciences, 12(12), 6006. https://doi.org/10.3390/app12126006