Effect of Metakaolin Content on the Deterioration Resistance of Concrete Made with Recycled Fiber-Reinforced Tailings Aggregate Under Freeze–Thaw Cycles and Sulfate Freeze–Thaw Cycles
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.1.1. Cement
2.1.2. Coarse Aggregate
2.1.3. Fine Aggregate
2.1.4. Water Reducer
2.1.5. Fiber
2.1.6. Metakaolin
2.2. Mix Proportions
2.3. Specimen Preparation
2.4. Test Methods
2.4.1. Freeze–Thaw Cycle Test Method
2.4.2. Sulfate Freeze–Thaw Cycle Test Method
3. Results and Discussion
3.1. Cubic Compressive Strength
3.2. Axial Compressive Strength
3.3. Freeze–Thaw Cycle Test
3.3.1. Weight Loss Rate
3.3.2. Relative Compressive Strength
3.3.3. Relative Dynamic Modulus of Elasticity
3.4. Sulfate Freeze–Thaw Cycle Test
3.4.1. Weight Loss Rate
3.4.2. Relative Compressive Strength
3.4.3. Relative Dynamic Modulus of Elasticity
3.5. SEM Analysis
3.6. Freeze–Thaw Damage Model and Life Prediction
4. Conclusions
- (1)
- MK exerts high pozzolanic activity, and even a small quantity can substantially increase concrete strength. The cubic and axial compressive strengths of the concrete initially increased with the MK content but subsequently decreased. Concrete achieved its highest strength with a 10% MK content. Overall, the addition of MK can improve these properties by up to 70.4%.
- (2)
- The durability test results demonstrated that concrete’s performance was compromised by freeze–thaw cycles, but incorporating MK improved its durability. The concrete’s ability to resist freeze–thaw cycles improved as the MK content increased, with 20% being the most effective proportion.
- (3)
- Damage from freeze–thaw cycles was worsened by exposure to sulfate solutions. The addition of MK to concrete significantly enhanced its resistance to freeze–thaw cycles and mitigated the erosive effects when exposed to both sulfate and freeze–thaw cycles.
- (4)
- The grey system theory was employed to predict the relative compressive strength of concrete in corrosive environments. The validity of the model was assessed by calculating the variance ratio and small probability error, revealing that the prediction results had high accuracy. The existing literature was comprehensively reviewed. In addition, the relationship between the service life of concrete exposed to the natural environment of Northwest China and that observed under laboratory-accelerated testing was analyzed. MK was found to significantly enhance the durability of concrete. The addition of MK has been shown to increase the service life of concrete subjected to freeze–thaw cycles by a factor of 2.50, thereby substantially contributing to sustainable development.
- (5)
- Using 5–20% metakaolin enhanced MK concrete’s mechanical properties and durability. For projects needing quick early strength, like early form removal or factory strength, 10% MK is ideal and economically sustainable. For long-term durability, 20% MK is best, maximizing chemical stability and impermeability, suitable for structures in harsh environments like freeze–thaw zones and sulfate soils.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Density (g/m3) | pH Values | Water Solubility | CL—Content (%) | Na2SO4 Content (%) | R2O Content (%) |
---|---|---|---|---|---|
1.05 ± 0.2 | 6∼7 | Immiscible | ≤1.0 | ≤2.0 | ≤5.0 |
Length (mm) | Tensile Strength (MPa) | Specific Gravity (kg/cm3) | Elongation at Break (%) | Elastic Modulus (MPa) | Retention Rate of Alkali Resistance (%) |
---|---|---|---|---|---|
22 | >350 | 1.12 | 12–40 | >4000 | >94.4 |
Chemical Composition | Al2O3 | SiO2 | K2O | Fe2O3 | Na2O | CaO |
---|---|---|---|---|---|---|
Content/% | 44.54 | 50.05 | 0.10 | 0.366 | 0.06 | 0.14 |
Specimen Number | MK (kg/m3) | Cement (kg/m3) | NCA (kg/m3) | IOTs (kg/m3) | Natural Sand (kg/m3) | PP Fibers (%) | RCA (kg/m3) | Water (kg/m3) |
---|---|---|---|---|---|---|---|---|
TRAC-PP | 0 | 537 | 744 | 172 | 400 | 0.6 | 319 | 215 |
MK-5 | 26.85 | 510.15 | 744 | 172 | 400 | 0.6 | 319 | 215 |
MK-10 | 53.7 | 483.3 | 744 | 172 | 400 | 0.6 | 319 | 215 |
MK-15 | 80.55 | 456.45 | 744 | 172 | 400 | 0.6 | 319 | 215 |
MK-20 | 107.4 | 429.6 | 744 | 172 | 400 | 0.6 | 319 | 215 |
Specimen | a | b | Time Response Formula |
---|---|---|---|
TRAC-PP0.6 | 0.061 | 1.030 | |
MK-5 | 0.045 | 1.027 | |
MK-10 | 0.041 | 1.042 | |
MK-15 | 0.034 | 1.035 | |
MK-20 | 0.028 | 1.028 |
Specimen | Number of Freeze–Thaw Cycles | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
0 | 25 | 50 | 75 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | |
TRAC-PP0.6 | 1 | 0.939 | 0.883 | 0.830 | 0.781 | - | - | ||||
MK-5 | 1 | 0.959 | 0.917 | 0.876 | 0.837 | 0.800 | 0.765 | - | - | - | - |
MK-10 | 1 | 0.981 | 0.942 | 0.904 | 0.867 | 0.833 | 0.799 | 0.767 | - | - | - |
MK-15 | 1 | 0.984 | 0.951 | 0.919 | 0.888 | 0.858 | 0.829 | 0.801 | 0.774 | 0.748 | - |
MK-20 | 1 | 0.986 | 0.958 | 0.931 | 0.905 | 0.880 | 0.856 | 0.832 | 0.808 | 0.786 | 0.764 |
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Xu, F.; Li, Z.; Ying, H.; Du, B. Effect of Metakaolin Content on the Deterioration Resistance of Concrete Made with Recycled Fiber-Reinforced Tailings Aggregate Under Freeze–Thaw Cycles and Sulfate Freeze–Thaw Cycles. Buildings 2025, 15, 3428. https://doi.org/10.3390/buildings15183428
Xu F, Li Z, Ying H, Du B. Effect of Metakaolin Content on the Deterioration Resistance of Concrete Made with Recycled Fiber-Reinforced Tailings Aggregate Under Freeze–Thaw Cycles and Sulfate Freeze–Thaw Cycles. Buildings. 2025; 15(18):3428. https://doi.org/10.3390/buildings15183428
Chicago/Turabian StyleXu, Fan, Zhijun Li, Honghao Ying, and Bin Du. 2025. "Effect of Metakaolin Content on the Deterioration Resistance of Concrete Made with Recycled Fiber-Reinforced Tailings Aggregate Under Freeze–Thaw Cycles and Sulfate Freeze–Thaw Cycles" Buildings 15, no. 18: 3428. https://doi.org/10.3390/buildings15183428
APA StyleXu, F., Li, Z., Ying, H., & Du, B. (2025). Effect of Metakaolin Content on the Deterioration Resistance of Concrete Made with Recycled Fiber-Reinforced Tailings Aggregate Under Freeze–Thaw Cycles and Sulfate Freeze–Thaw Cycles. Buildings, 15(18), 3428. https://doi.org/10.3390/buildings15183428