1. Introduction
Tailings ponds are a major hazard source with high potential energy. Once a dam failure accident occurs, it will cause severe casualties, huge property losses, and irreparable environmental pollution [
1,
2,
3]. According to statistics from 18,401 mines worldwide, the tailings dam failure rate has reached 1.2% in the past century, which is two orders of magnitude higher than the 0.01% failure rate of storage dams. Therefore, accurately evaluating the risk of dam failure during the operation of tailings ponds and implementing effective risk prevention and control measures is of great significance for ensuring the safety of people’s lives and property and protecting the ecological environment [
4,
5].
In the research of risk assessment index systems for tailings dam failure, scholars at home and abroad have constructed a comprehensive evaluation framework from multiple perspectives. Zhu Yuanle et al. [
6] pointed out that the stability analysis and instability mechanism of tailings dams are the core of risk prevention and control, and geological conditions, dam structure, and monitoring technology need to be included in the evaluation system. The risk assessment index system based on correspondence analysis proposed by Salgueiro et al. [
7] pays special attention to the special risk factors in the Mediterranean region, reflecting regional adaptability characteristics. In terms of model research, Pérez-López et al. [
8] applied machine learning algorithms to risk assessment and developed an improved conceptual Bayesian model that can dynamically learn and update risk parameters. The improved FIM-Unascertained Measurement Model developed by Yangyu Equality [
9] significantly improves the objectivity of evaluation by integrating 16 indicators such as flood control intensity and operational stability. Cui Xuyang et al. [
10] further introduced dynamic weighted Bayesian networks to enable the indicator system to respond to real-time changes in factors such as rainfall. This type of method better reflects the risk evolution law of the tailings pond operation period by assigning time-varying weights to different indicators. Research by Zheng Xin et al. [
11] shows that most models fail to consider the nonlinear effects of fine particle content and saturation of dam materials, while Zhao Haonan et al. [
12] have demonstrated through experiments that these factors significantly alter the liquefaction resistance of tailings. In addition, the quantification of management factors such as the completeness of emergency plans and personnel training level in traditional indicator systems is still relatively vague and needs to be optimized in conjunction with fuzzy mathematics theory [
13]. Zheng Xin et al. [
14] revealed key disaster paths such as infiltration damage and dam slope instability by constructing a fault tree, which was used for identifying the causes of dam failure. Li Xibing et al. [
15] used the fault tree method to quantify the structural importance of factors such as rainfall during flood season and the failure of flood discharge facilities. The dynamic weighted Bayesian network model developed by Cui Xuyang et al. [
10] successfully captured the risk transition pattern of dam failure probability increasing from 19% to 34.9% under continuous heavy rainfall conditions by embedding time weights. Qu Meixian et al. [
16] compiled seventeen important safety risk indices for tailings ponds based on the causes of dam breaches. Dong Yixuan et al. [
17], based on safety studies, explored the possible factors leading to dam failure from the perspectives of management, equipment, materials, and environment, and selected these seventeen important risk assessment indicators. On the basis of considering the main causes of accidents in tailings ponds such as overtopping, slope instability, earthquake damage, seepage damage, and management issues, Ke Lihua et al. [
18] selected fourteen safety risk indicators for tailings ponds. Galh et al. [
19] established a model for the vulnerability threshold curve of victims during landslide disasters by collecting a large amount of factual data and conducting detailed research on hundreds of landslide accidents. Mambretti Galli and his team [
20] conducted an in-depth comparison between the laboratory model they constructed and the computational data of the Saint Venant equation and predicted and analyzed the potential impact of dam failure. Hedayati Dezfooli et al. [
21] studied the injection molding optimization of propellers using a combination of neural network methods and fuzzy analytic hierarchy process. Lv Zongjie [
22] used the Analytic Hierarchy Process to construct a hierarchical structure model for the safe operation of tailings ponds, in order to identify the main factors affecting the safety of tailings ponds. Zhang Minghan et al. [
23] selected 10 key indicators to construct a comprehensive evaluation index system for the stability of tailings dam bodies in high-intensity earthquake zones. Ke Lihua and other researchers [
24] constructed a tailings dam failure risk assessment model based on the extensible analytic hierarchy process. This model can truly reflect the fuzzy views and preferences of experts on the weight of evaluation indicators for tailings dam failure risk when scoring, in order to improve the accuracy of evaluation indicator weights. Peng Kang et al. [
25] used a tailings dam failure risk assessment model and applied the theory of unascertained measures to classify and predict the safety level of tailings dams during operation. They objectively determined the weights of each factor using information entropy theory, effectively eliminating the influence of human factors and making the assessment results more in line with the actual situation. Li Fengjuan and her team [
26] proposed a variable weight comprehensive risk assessment technique that combines the Analytic Hierarchy Process and the Entropy Weight Method. This method overcomes, to some extent, the shortcomings of traditional methods, such as strong subjectivity, poor objectivity, and the inability to reflect the relative importance of various influencing factors. Shi Yong and his team [
27] used the theory of unascertained measures to explore the relationship between evaluation objects and evaluation indicators. They constructed a comprehensive safety index evaluation system for tailings ponds, including 5 influencing factors and 18 influencing factors, and developed an uncertain measurement model based on an improved entropy weight method.
Research on risk prevention and control mainly focuses on two aspects: technical prevention and control measures, and management prevention and control measures. At the level of technical prevention and control, Wei Zuoan et al. [
28] proposed using chemical reinforcement to improve the stability of the dam body, Yin Guangzhi et al. [
29] proposed using reinforcement to improve the stability of fine-grained tailings dams, Zhao Yishu et al. [
30] proposed using reinforcement strips to improve the anti-sliding stability of the dam body, and conducted research on using other methods [
31,
32] to improve the stability of the dam body. At the management and prevention level, Liu Mingsheng et al. [
33] optimized the design of flood discharge facilities outside the reservoir to avoid cavitation damage inside the structures and reduce damage to flood discharge structures. Prastalo et al. [
34] studied the influence of dam failure parameters and evolution curves on the dam failure process line. Fourie [
35] proposed applying the Burland soil mechanics triangle theory (topography, soil behavior, and applied mechanics) to tailings dam management to prevent tailings dam accidents from the perspectives of geotechnical engineering and geological engineering. Zhang Yuanyuan [
36] proposed corresponding dam failure risk prevention and control methods from the three stages of survey, design, construction, and operation of the tailings pond life cycle, providing strategic support for tailings pond risk management at different stages. Wang Kun [
37] put forward improvement suggestions for the prevention and emergency management of tailings dam failure disasters in China in response to the “top pond” issue. K. Stefaniak and M. Wróżyńska [
38] took the Zelazny Most (ZeM) tailings pond in Poland as an example and proposed prevention and control measures based on monitoring systems from both technical and environmental monitoring perspectives. There are many similar studies, such as S. Hui et al. [
39], J. F. Vanden Berghe et al. [
40], etc. There are also applications of new monitoring technologies, such as C. Yaya et al. [
41], Sjdahl et al. [
42] using resistivity imagers, D. Colombo and B. MacDonald [
43] using interferometric synthetic aperture radar (InSAR) technology, and B Schmidt et al. [
44] using satellite technology and aerial photography technology, all of which have achieved good results.
In summary, firstly, research on the risk assessment of tailings dam failure can be summarized as qualitative evaluation and quantitative evaluation, or a combination of both. However, most methods still have shortcomings, such as the simplicity of regression analysis algorithms and significant errors. The gray system theory cannot fully consider the complexity of the system. The cloud model theory ignores the fuzziness and randomness of evaluation level information, leading to biased evaluation results. The risk assessment of dam failure during the operation phase of tailings ponds involves numerous influencing factors, some of which can be quantified, while others are difficult to quantify. Therefore, the risk assessment of dam failure during the operation of tailings dams is a typical multi-criteria decision-making problem that requires consideration of the comprehensive effects of multiple indicators. Any purely quantitative evaluation method is inevitably unreasonable, and similarly, any simple qualitative description is also inaccurate. Secondly, research on risk prevention and control either focuses on technology or single-aspect management. Even if there is research on prevention and control throughout the entire lifecycle, it is limited to strategic recommendations and lacks specificity and operability.
The paper adopts a comprehensive evaluation method based on statistical mapping and fuzzy evaluation, which combines qualitative explanation and quantitative description of data investigation to conduct comprehensive analysis and research on multiple factor indicators. It objectively reflects the randomness and fuzziness of tailings pond safety-level information and can comprehensively reflect the opinions of experts on indicator weights and scientifically determine indicator weights. The paper proposes specific prevention and control measures for dam failure risks during the operation phase of tailings ponds, mainly from four aspects: “people, materials, environment, and management”.
2. Key Issues in the Risk Assessment of Tailings Dam Failure During the Operation Period
According to the investigation and analysis of the causes of accidents, the main types of diseases in domestic tailings ponds are shown in
Table 1 [
45,
46].
2.1. Deformation Problem Under Static Load
The unevenness of materials during the filling process of tailings dams can easily cause uneven deformation, and with the passage of time or the influence of factors such as rainfall, it is easy for the dam body to have many local longitudinal or transverse cracks. In addition, under the action of large flood loads, the dam body undergoes significant settlement deformation, causing floods to overflow the dam crest, directly leading to the failure of the tailings pond and posing a threat to the lives and property of downstream residents.
2.2. Stability Issues of Dam Body Under Static Load
The phenomenon of material creep within the slope, which gradually forms a sliding surface and eventually develops into a landslide, is one of the important factors affecting the safety of tailings ponds. The stability of tailings dam slope is mainly related to several factors: (1) the dam type of tailings dam; (2) the composition and moisture content of tailings; (3) the material characteristics and permeability of artificial dam construction; (4) slope gradient and slope height of the dam; (5) rainstorm.
2.3. Deformation Problem Under Earthquake Load
Under the action of seismic loads, the tailings dam will continue to undergo residual deformation on the basis of static deformation, which may cause more local longitudinal or transverse cracks in the dam body, forming leakage channels.
2.4. Stability Issues of Dam Body Under Earthquake Load
From the situation of several tailings dams in China that have experienced earthquakes, except for the Tianjin Alkali Field, which suffered damage and losses due to liquefaction caused by earthquakes, the other ones mainly showed local liquefaction of the beach surface and individual slopes inside the dam, sandblasting, and water seepage. However, the tailings dam can still be used, indicating that China’s tailings dams have good seismic stability. The experience of earthquake damage to tailings dams at home and abroad shows that tailings dams are prone to liquefaction during earthquakes, causing them to lose stability. Therefore, the analysis of the seismic stability of tailings dams mainly focuses on their ability to resist liquefaction.
Compared with compacted sand shell dams, tailings dams have relatively loose stacking materials, making them more prone to seismic liquefaction. Due to the connection between the dam body and the ore mud in the reservoir, the volume is often much larger than that of an earth dam. In addition, the density of the accumulated material is low, the shear modulus is low, and the natural vibration period of the dam body is quite long. In order to ensure the safety of the calculation results, it is advisable to choose long-period seismic waves transmitted from a long distance when selecting design seismic parameters.
2.5. Flood Control Safety Issues
Flood control safety analysis mainly verifies whether the tailings dam has sufficient safety elevation and dry beach length under the design flood situation, in order to analyze and determine whether the tailings dam will experience flood overflow accidents.
In addressing the aforementioned key scientific issues, attention should be paid to the infiltration line of the dam slope. The seepage line of the dam slope is the lifeline of the tailings dam, and it is one of the important factors directly affecting the safety of the dam body. The analysis of seepage in the dam body runs through all the scientific problems mentioned above, and poor drainage and seismic liquefaction are the main factors causing tailings dam failures. For important tailings pond projects, seepage analysis and dam slope stability analysis under earthquake action should be conducted.
5. Risk Prevention and Control Measures
During the operation phase of a tailings pond, there are many factors involved in the risk of dam failure, including personnel, processes, management, and the tailings pond system itself. The risk of dam failure during the operational phase appears to be a comprehensive result of various risk factors, but in reality, it is a transmission and evolution of dam failure risks during the survey, design, and construction phases. Regarding the risk of dam failure during the operation phase, prevention and control measures are mainly proposed from four aspects: “people, materials, environment, and management”.
5.1. Personnel Risk Prevention and Control
The prevention and control of personnel risks should first improve the professional cultural literacy of employees. The professional cultural literacy of employees in tailings pond enterprises affects the safe operation of tailings ponds. The professional cultural quality of employees is multifaceted, mainly including four levels of culture: material level (professional facility and equipment operation), behavioral level (standardized job operation behavior), institutional level (sound safety system), and spiritual level (high safety responsibility awareness). Secondly, all types of work in tailings pond enterprises should hold certificates for employment, regularly conduct training on relevant knowledge of tailings pond safety operation and safety production, and regularly review the validity of job certificates. Tailings pond enterprises also need to be equipped with specialized safety management personnel, mainly responsible for managing the safety production of the enterprise, the safe operation of the tailings pond, the behavior safety of enterprise employees, and other aspects. They should also be equipped with dedicated personnel to independently review and manage one or more reservoir archives. In special circumstances, such as subject changes or enterprise bankruptcy, the integrity and traceability of the data can be maintained to ensure the safe operation of the enterprise.
5.2. Inherent Risk Prevention and Control of Tailings Pond
- (1)
Control the technical parameters of tailings pond to reduce the risk of dam failure.
The technical parameters such as the height of the tailings dam, the ratio of the dam slope, the safety superelevation, the length of the dry beach, the depth of the infiltration line, and the height of the reservoir water level must be strictly controlled; otherwise, it is easy to cause the risk of dam failure. The height of the tailings dam is the height difference between the top of the tailings dam and the initial dam. The height of the tailings dam should be strictly controlled according to the design. In terms of dam construction technology, upstream dam construction can be used to reasonably control the rising speed of the tailings dam. The slope ratio of the dam during the operation phase mainly refers to the slope ratio of the stacked dam, which is closely related to the slope stability of the stacked dam. It is necessary to determine the slope ratio by calculating the slope stability and considering the impact of earthquakes. Safety superelevation refers to the height difference between the sedimentation beach top of the tailings dam and the design flood level. During operation, if the safety superelevation is insufficient or the length of the dry beach is too short, accidents may occur. The infiltration line is the intersection line between the free water surface formed by the upstream seepage of the tailings dam and the transverse section of the dam body, which is the lifeline of the tailings dam. Its burial depth affects the overall stability of the tailings dam. It is necessary to strengthen the observation and strict control of the burial depth, distribution, and other conditions of the tailings pond without lubrication lines. The high or low water level of a tailings pond affects its safety and stability, and a high water level can also affect its flood control capacity. Therefore, measures must be taken to control the water level of the pond. For example, before the start of the rainy season every year, it is necessary to inspect the flood discharge facilities of the tailings pond to ensure their smooth operation.
- (2)
Adopting graded dam construction and composite reinforcement technology to improve the anti-sliding risk capability of dam body.
During the long-term operation of tailings dams, they may experience dam sliding or local instability due to factors such as loading, seepage, and climate change. In response to this risk, it is recommended to adopt a combination of graded dam construction and composite reinforcement to enhance the anti-sliding ability of the dam body and improve structural stability. During the construction or expansion of the dam body, graded stacking technology is used to fill the dam body in sections and layers, strictly controlling the compaction degree of each tailings layer to reduce the impact of uneven settlement on the stability of the dam body. The foundation of the dam body should be subjected to dynamic compaction treatment, or a sand and gravel cushion layer should be used to enhance the bearing capacity of the foundation and reduce the settlement difference in the dam body. In addition, a filter layer can be installed on the surface of the dam slope to reduce the erosion effect of seepage on the dam structure. For tailings ponds that have been built and put into operation, composite reinforcement technology should be used to enhance the strength of the dam body. The upstream side of the dam can be reinforced with an anchor frame, geogrid, or high-strength geotextile to improve the shear strength of the dam slope and reduce the risk of landslides. Internally, cement soil mixing piles or high-pressure jet grouting technology can be used to improve the overall stiffness of the dam body and reduce the possibility of local seepage damage. Under high water level operating conditions, add anti-filter drainage facilities on the upstream side of the dam body to reduce seepage pressure. Further reduce the risk of dam instability [
52].
- (3)
Building a multi-level drainage system to reduce the risk of infiltration damage.
The tailings pond operates with long-term water storage, and the seepage conditions in the reservoir area are complex. Excessive seepage pressure may cause softening of the dam body, piping, or soil flow, leading to structural instability. To address the risk of seepage damage, it is necessary to construct a multi-level drainage system to achieve efficient drainage of water inside the dam body and reduce the impact of seepage on the stability of the dam body. A three-dimensional seepage control system can be formed inside the dam body by combining vertical drainage wells with horizontal permeable pipes. Vertical drainage wells can be installed on the upstream side of the dam body to lower the water level inside the dam and reduce the accumulation of pore water pressure through infiltration and water collection. Horizontal seepage pipes are installed at the base of the dam body, which can quickly divert the seepage water out of the reservoir area and avoid instability caused by softening of the dam foundation. It is recommended to build interception ditches or anti-seepage walls around the dam body to reduce the impact of groundwater infiltration on the dam body in response to groundwater seepage around the reservoir area. The surface of the dam slope should be drained with open channels or infiltration ditches to divert rainwater and prevent local landslides caused by precipitation accumulation. In the tailings sedimentation area, reasonable drainage ditches should be arranged to quickly discharge surface water from the reservoir area, reduce the moisture content of tailings materials, and improve the consolidation strength of tailings sedimentation bodies. In terms of the operation and maintenance of the drainage system, regularly check the smoothness of the seepage drainage pipes to prevent drainage facilities from being blocked or deformed due to settlement and failure. At the same time, the online water level monitoring system can be used to monitor the changes in seepage water pressure inside the dam in real time, ensuring the long-term efficient operation of the drainage system and reducing the risk of seepage damage [
53].
5.3. Environmental Risk Prevention and Control
- (1)
Strengthen the inspection of the surrounding environment to reduce disaster risks.
Carry out long-term environmental inspections around the reservoir area, timely control environmental information around the reservoir area, and strictly monitor geological hazards such as landslides and mudslides around the reservoir area. By monitoring the settlement, cracks, leakage, and other conditions of the dam body in real-time, any abnormalities can be promptly addressed (such as thickening the dam body and grouting treatment). Timely maintenance of the dam body, repair of damaged slope protection, erosion prevention of the dam body caused by rainwater flushing, regular inspection of drainage facilities, and regular dredging to avoid blockage and seepage damage are some ways these issues can be addressed and prevented.
- (2)
Establish extreme environmental response mechanisms to reduce disaster risks.
Establish a linkage mechanism with the meteorological department, obtain early warning information such as rainstorms and earthquakes in advance, and make emergency preparedness for the risk of tailings pond accidents in extreme environments. Flood control facilities should be optimized in advance to ensure that the flood can be discharged quickly in rainstorms. Flood regulation capacity should be managed in advance to reserve sufficient flood regulation storage capacity. Develop emergency plans in the event of an earthquake, clarify personnel evacuation routes and material allocation plans, reserve emergency supplies such as sandbags, and filter materials to quickly seal dam leakage points. Slope cutting and anchoring of the surrounding mountains in the reservoir area prevent landslides caused by earthquakes from entering the reservoir. At the same time, strictly control the height of the reservoir water level to avoid dam collapse caused by earthquakes during high water level operation.
Through the above measures, the risk of dam failure caused by factors such as dam instability, flood impact, and seepage damage during the operation of tailings ponds can be effectively reduced, ensuring the safety of the reservoir area and the surrounding environment.
5.4. Risk Prevention and Control of Management Factors
- (1)
Strengthen management measures to enhance risk prevention and control capabilities.
Management measures are also an important component of risk prevention and control in tailings ponds. Improving management systems and processes is the foundation for ensuring the safe operation of tailings ponds. Tailings pond enterprises should establish detailed tailings pond management systems and operating procedures, clarify the responsibilities and authorities of management personnel at all levels, ensure standardized management of tailings ponds, and strengthen daily inspections and maintenance as key measures to reduce tailings pond risks. Tailings pond enterprises should establish a regular inspection system to conduct regular inspections and maintenance of key parts such as dam bodies, drainage systems, and monitoring and warning systems. By promptly identifying and addressing potential issues, the normal operation of the tailings pond is ensured. The formulation and exercise of emergency plans are also important aspects of risk prevention and control in tailings ponds. In the tailings pond of the metal mine, the mining enterprise has developed detailed emergency plans, including emergency plans for dam break accidents, environmental pollution accidents, etc., and regularly organizes emergency drills for employees to improve their emergency response capabilities and cooperation level.
- (2)
Building an intelligent risk warning management system to enhance risk prevention and control capabilities.
The risk of tailings pond has the characteristics of suddenness and concealment, and traditional monitoring methods are difficult to meet real-time warning needs. In this regard, GNSS high-precision displacement monitoring technology should be used for dam deformation monitoring to obtain real-time data on dam displacement and settlement and accurately identify the trend of dam instability. The monitoring of water level and seepage in the reservoir area can be achieved through the use of a fiber optic water level sensing system to automatically monitor water level changes, and combined with AI algorithms to analyze abnormal water level trends and provide early warning of possible seepage damage risks. Acceleration sensors should be installed for earthquake and blasting vibration monitoring to monitor the dynamic response characteristics of tailings ponds under earthquake or blasting conditions, ensuring that the dam remains in a safe state under extreme loads. The intelligent warning system should combine big data analysis technology to conduct trend analysis on long-term monitoring data, identify risk factors, and establish a tailings pond safety assessment model based on historical data. Through the risk level classification and grading response mechanism, when the monitoring data exceeds the set threshold, the system automatically triggers a warning signal and pushes it to the tailings pond management personnel for timely intervention measures. In addition, the early warning system needs to be linked with the emergency management platform to achieve automated risk assessment, accident simulation analysis, and rapid response, improving the intelligence level of tailings pond accident prevention and control.