1. Introduction
A prefabricated steel structure conforms to the characteristics of a green building, and has many technical advantages, such as a short design and construction period, a flexible space layout, and integrated production design. Prefabricated steel structures have become an important form in the construction industry within developed countries such as Europe, America, and Japan, and they are currently widely used in developing countries. Steel concrete composite structures have great potential for prefabrication and use in high-rise buildings, owing to their convenience for fabrication, high load-bearing capacity, and lightweight properties for construction [
1,
2,
3]. Concrete-filled steel tubular (CFST) structures are one of the most popular forms of composite structure.
A column to beam connection is the most important factors for the safety of CFST structures. As shown in
Figure 1, the connection between the CFST columns and the steel beams can be divided into three categories according to the different types of diaphragms. Typical connections include the connection with an internal-diaphragm, the connection with an outer-diaphragm, and the connection with the through-diaphragm. Doung et al. [
4] investigated an internal-diaphragm joint through experimental and theoretical studies. Mou et al. [
5] proposed an outer-diaphragm connection that was reinforced by an outer-annular-stiffener, and tested this connection under cyclic loading to investigate its failure modes. Di Benedetto et al. [
6,
7] proposed a through-diaphragm connection, adopting welded circular hollow section columns, and a new design equation was developed through theoretical analysis.
Among the CFST structures, the square columns are the most widely used, owing to their smooth evaluation for connecting with steel beams. However, the square steel columns often protrude indoors, due to the large section of the column. As shown in
Figure 2, a square column cannot be completely surrounded by the partition walls, resulting in the problems such as “exposed columns” or “convex columns” in the corner of the room. This affects the architectural beauty, and reduces the indoor space. Several schemes have been proposed to solve this problem. The most effective scheme is to use flat CFST columns, where the height-to-width ratio of the cross-section is between 2 and 4 [
8,
9]. In this way, the width of the column is close to the thickness of the partition wall. As shown in
Figure 3, a flat CFST column can be easily hidden in the wall, and a smooth evaluation can be obtained in the corner of the room. A flat CFST column structure has great potential for use in residential buildings which are more sensitive to building function and indoor space. In recent years, several scholars have attempted to study flat CFST column structures. Fu et al. [
10] proposed a new type of concrete-filled rectangular steel tubular column–H-section steel beam connection with external stiffeners, as shown in
Figure 4a. Zhou et al. [
11] proposed π-shaped joints for flat concrete-filled steel tubular columns [
Figure 4b], and the seismic performance of the joints was studied via pseudo-static experiments. Li et al. [
12] presented a flat CFST column to steel beam connection, and the seismic performance of the innovative connection was revealed through an experimental study. The high-strength through-column bolts were adopted to connect the beam and the column [
Figure 4c].
However, compared with the connections for a square CFST structure, there are few connection types for a flat CFST structure. Especially, few references are available on the seismic performance of the column to beam connection in a flat CFST structure, which hinders the application of a flat CFST structure to some extent. The development of an innovative connection, as well as experimental and numerical analyses on the seismic performance of the connection is urgently needed.
In order to expand the application of flat CFST structures, an innovative connection between a flat CFST column an H beam, which can meet architectural demand and seismic design concepts, was proposed in this paper. The seismic performance of the proposed connection was studied as part of this research. Three full-scale specimens were tested under cyclic load to analyze the seismic performance of the connection, including the hysteretic behavior, ductility, energy dissipation capacity, and strain distribution. Additionally, non-linear finite element analysis using the general software ABAQUS was conducted, for a better understanding of the seismic performance of the connection. The present study will lead to a more prevalent application of the flat CFST column structures.
2. Proof for the Innovative Connection
Figure 5 depicts the details of the proposed connection between a flat CFST column and a steel H beam, and the assembly process. Interior diaphragms and a reinforced short beam were utilized. It is necessary to reserve holes in the interior diaphragm to pour the infill concrete on-site. It is worth noting that the position of the interior diaphragm should correspond to that of the flange of the steel H beam, to develop the full strength of the steel beam. A short beam rolled with H-section steel was used to transfer the plastic hinge from the column wall to the end of the beam, since the section of the short beam was designed to be stronger than the H beam. Several bolt holes were reserved on the web of the short beam to be bolted to the web of the H beam. A butt weld was adopted to connect the flange of the short beam and the H beam on-site.
As shown in
Figure 5, the implementation of the connection can be divided into two phases. (a) Prefabrication in the factory: Bolt holes are drilled into the short beam and the H beam. Then, the internal-diaphragm with a reserved pouring hole is welded to the column wall, and the short beam is welded to the side of the column. (b) On-site assembly: The short beam and the H beam are welded at the flange, and the high-strength bolts are used to connect the web of the short beam and H beam. Finally, the concrete is poured into a flat steel tubular column. The proposed connection permits the prefabrication of components in the factory and their assembly on-site, which can reduce on-site labor and environmental pollution.
Compared with existing connections for a flat CFST column, the proposed connection in this paper is more environmentally friendly, owing to the advantage of prefabrication in the factory. In addition, the reinforced short beam is designed to move the plastic hinge outward from the column wall to the end of the H beam to obtain the well seismic performance of the connection, which will be investigated in the following section.
6. Conclusions
In this study, an innovative connection between a flat CFST column and an H beam was proposed. Three full-scale specimens were loaded using cyclic load, to study its seismic performance. In addition, a refined FEM was established to assist with research into the connection. The following conclusions can be drawn based on the present research.
- (1)
The hysteresis curve of the innovative connection with a reinforced short beam and an interior diaphragm is plump under an earthquake, indicating that the connection has good deformation capacity and energy dissipation capacity.
- (2)
The failure mode of the connection is the tearing of the base metal of the flange of the H beam. The presence of the reinforced short beam and the interior diaphragm can effectively move the plastic hinge outward. The “strong column weak beam” seismic design strategy can be satisfied.
- (3)
The seismic performances, including the hysteretic curves, ductility, and energy dissipation capacities of specimens S-CFT-A and S-CFT-B were basically the same. The eccentricity of the beam had less influence on the seismic performance of the connection when the beam was connected to the strong axis of the column.
- (4)
When the beam is connected to the weak axis of the flat CFST column, the initial stiffness and energy dissipation capacity of the connection can be improved significantly. However, the deformation capacity and ductility were less than the connection where the beam was connected to the strong axis of the column.
- (5)
The FEM developed in this paper was verified as being reasonable for predicting the seismic performance of the connection. The FEM can provide a conservative prediction for the load-bearing capacity of the connection.
The conclusions drawn in this paper were mainly based on an experimental study involving three specimens and their corresponding finite element analyses. A comprehensive parametric study is necessary, in order to obtain a better understanding of the seismic performance, as well as the design method of the innovative connection.