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Exploring the Correlation between Subsurface Residual Stresses and Manufacturing Parameters in Laser Powder Bed Fused Ti-6Al-4V

1
Federal Institute for Materials Research and Testing (BAM; Bundesanstalt für Materialforschung und–prüfung), Unter den Eichen 87, 12205 Berlin, Germany
2
Institute of Materials Research, German Aerospace Center (DLR; Deutsches Zentrum für Luft-und Raumfahrt), Linder Höhe, 51147 Cologne, Germany
3
Metallic Structures and Materials Systems for Aerospace Engineering, RWTH Aachen University, 52062 Aachen, Germany
4
Institute of Physics and Astronomy, University of Potsdam, Karl-Liebknecht-Straße 24/25, 14476 Potsdam, Germany
*
Author to whom correspondence should be addressed.
Metals 2019, 9(2), 261; https://doi.org/10.3390/met9020261
Received: 6 February 2019 / Revised: 15 February 2019 / Accepted: 20 February 2019 / Published: 22 February 2019
Subsurface residual stresses (RS) were investigated in Ti-6Al-4V cuboid samples by means of X-ray synchrotron diffraction. The samples were manufactured by laser powder bed fusion (LPBF) applying different processing parameters, not commonly considered in open literature, in order to assess their influence on RS state. While investigating the effect of process parameters used for the calculation of volumetric energy density (such as laser velocity, laser power and hatch distance), we observed that an increase of energy density led to a decrease of RS, although not to the same extent for every parameter variation. Additionally, the effect of support structure, sample roughness and LPBF machine effects potentially coming from Ar flow were studied. We observed no influence of support structure on subsurface RS while the orientation with respect to Ar flow showed to have an impact on RS. We conclude recommending monitoring such parameters to improve part reliability and reproducibility. View Full-Text
Keywords: residual stress; synchrotron X-ray diffraction; additive manufacturing; Ti-6Al-4V residual stress; synchrotron X-ray diffraction; additive manufacturing; Ti-6Al-4V
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Mishurova, T.; Artzt, K.; Haubrich, J.; Requena, G.; Bruno, G. Exploring the Correlation between Subsurface Residual Stresses and Manufacturing Parameters in Laser Powder Bed Fused Ti-6Al-4V. Metals 2019, 9, 261.

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