The Evolution of the Nugget Zone for Dissimilar AA6061/AA7075 Joints Fabricated via Multiple-Pass Friction Stir Welding
Abstract
:1. Introduction
2. Materials and Methods
3. Results and Discussion
4. Conclusions
- (1)
- Compared with single-pass FSW, the DRX time was prolonged with the application of a second overlapping pass, and sufficient DRX during the multiple-pass FSW led to finer grains (20% decrease in average grain size) with increased HAGBs (2% increase in fraction) in the NZ. Additionally, reversing the welding direction of the second overlapping pass enhanced the vertical flow of materials, increasing the FSW strain in the NZ. Consequently, the grain refinement and mixing of dissimilar materials during the second overlapping pass was significant, with the grains becoming further refined from 4.2 μm to 2.1 μm.
- (2)
- In comparison to the single-pass FSW, the NZ was strengthened after the second overlapping pass, which was caused by both the grain refinement and the mechanical interlocking of the AA6061/AA7075. A 3% increase was observed in both yield strength and ultimate tensile strength. Moreover, the NZ fabricated via the multiple-pass FSW with an opposite welding direction showed the highest tensile strength among all FSW samples, and the yield strength and ultimate tensile strength was increased by more than 50/30 MPa by conducting a second overlapping pass.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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AA6061 | Mg | Si | Cu | Mn | Fe | Cr | Al |
1.11 | 0.65 | 0.19 | 0.22 | 0.69 | 0.28 | Bal | |
AA7075 | Zn | Mg | Cu | Mn | Fe | Cr | Al |
5.72 | 2.36 | 1.65 | 0.22 | 0.31 | 0.24 | Bal |
Sample | Rotational Speed | Welding Speed | Plunge Depth | Tilt Angle | Pass Number | Direction of Second Pass |
---|---|---|---|---|---|---|
S-1 | 1200 rpm | 200 mm/min | 0.2 mm | 2.5° | 1 | - |
S-2 | 1200 rpm | 200 mm/min | 0.2 mm | 2.5° | 2 | Same as the first pass |
S-3 | 1200 rpm | 200 mm/min | 0.2 mm | 2.5° | 2 | Opposite to the first pass |
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Chen, Y.; Cai, Z.; Ding, H.; Zhang, F. The Evolution of the Nugget Zone for Dissimilar AA6061/AA7075 Joints Fabricated via Multiple-Pass Friction Stir Welding. Metals 2021, 11, 1506. https://doi.org/10.3390/met11101506
Chen Y, Cai Z, Ding H, Zhang F. The Evolution of the Nugget Zone for Dissimilar AA6061/AA7075 Joints Fabricated via Multiple-Pass Friction Stir Welding. Metals. 2021; 11(10):1506. https://doi.org/10.3390/met11101506
Chicago/Turabian StyleChen, Yu, Zhihui Cai, Hua Ding, and Fenghe Zhang. 2021. "The Evolution of the Nugget Zone for Dissimilar AA6061/AA7075 Joints Fabricated via Multiple-Pass Friction Stir Welding" Metals 11, no. 10: 1506. https://doi.org/10.3390/met11101506