The extensions made to the code hold many new possibilities and enable more realistic investigations of the friction behavior of winter sports equipment. As the first case study, we looked at several issues from the sports of speed skating and bobsleigh.
3.1. Speed Skating
As a first case study, we applied the extended F.A.S.T. implementation to the sport of speed skating, which the code was originally developed for.
Our advanced implementation of the F.A.S.T. code for speed skating allows not only for the realistic representation of loads and inclination angles but also for the advanced representation of realistic blade geometries. For example, modern speed skating blades do not only have a longitudinal radius (see
in
Figure 6) but also a pre-formed lateral radius, where the blade is bent around the vertical
z-axis, to allow for better performance in the curves, additionally, the longitudinal geometry does not have to consist of a single radius, but can now be defined by a set of coordinates, which is essential and common for the discipline of short track, which uses variable radii over the length of the blade. Exploration of these variations in geometry will be conducted in future studies.
Moreover, for basic speed skating geometries defined by only one longitudinal radius
, the effect of an inclined blade on the geometry in relation to the ice has to be considered. When a blade with one longitudinal radius is inclined in relation to the ice, two things will happen. Firstly, the projected curve of the blade in the x–z-plane will not be spherical anymore and will have a lower curvature than the original radius. Secondly, the projection of the inclined blade in the x–y-plane will have an effect on the contact which resembles a camber or curvature around the
z-axis and has a steering effect. For visual representation of these effects see
Figure 7.
For our case study, we looked at the crucial part of the stroke cycle on the straightaway, using the measured forces and angles from [
9,
10] as they are shown in
Figure 8. By using the region of 30–100% of the stroke cycle, we considered 80% of the total force per stroke and neglected the time of the stroke when both blades were in contact with the ice.
For material parameters, we used the properties of a commonly used type of blade material, namely, powder metallurgical high-speed steel. If not stated otherwise, we used a standard blade geometry of a 25 m longitudinal radius , a skating speed of 8 m/s to comply with previous publications, and a standard ice temperature of −5 °C, which is common in speed skating arenas. A basal ice temperature 4 K below surface temperature was assumed as realistic based on interviews with technical staff.
As a first analysis, we calculated the development of the contact area over one stroke cycle (see
Figure 9). Several effects can be observed in this analysis. Through higher inclination angles, the contact area becomes narrower, which is due to the sharper angles of the blade’s sides in contact. Simultaneously, the contact becomes longer, which is due to the fact that, by inclining a radius to the ice, the effective longitudinal radius increases (see
Figure 7). This, again, leads to smaller indentation depths and, therefore, less plowing but also higher viscous drag due to the elongated contact. Depending on the relation between plowing and viscous contributions, the inclination can be beneficial to reduce overall friction.
It is also important to note that the edge of the blade is not positioned at the left edge of the contact area but starts at (0,0) and curves up to the first contact point. From this, the steering effect of an inclined blade can be easily understood, as the above-shown right blade runs on its inner edge (skating upwards) and has a tendency to steer to the left.
We performed calculations using variations in temperature in reference to the literature. For this analysis, we always calculated a “full” stroke cycle (meaning 30–100%) and calculated a mean coefficient of friction over the eight states. The results can be seen in
Figure 10.
The biggest difference to previous results by Lozowski et al. [
4] is the lower COF value and much lower sensitivity to changes in temperature. This is due to the fact that our algorithm calculates similar values of plowing force but much lower values of viscous forces than previous studies. The percentage contribution of viscous forces to the friction force is around 30–40%, whereas, in previous studies, it was found to be around 60–80%.
In the further analysis of different effects, the 60% point of the stroke cycle was chosen as a point of reference. For this state, an additional variation in skating speed was performed to investigate the sensitivity. The results can be seen in
Figure 11 and show a similar behavior to the previous studies: the changes in ice temperature have a greater effect at lower velocities and with decreasing ice temperatures. The COF changes from rising with the rising speed at higher ice temperatures to falling with the rising speed at low ice temperatures.
When comparing our results to friction measurements in speed skating performed by de Koning et al. [
11], two main things can be observed. Firstly, the coefficients of friction calculated using the algorithm are lower than the ones measured under realistic conditions. De Koning et al. measured COFs in the range of
to
under comparable conditions. This is partly explainable, as the algorithm neglects a few effects, e.g., imperfections and roughness of the ice surface and also the decelerating effects of active steering.
When looking at the more recent experimental results from Due et al. [
7], which were obtained using a gliding vehicle, similarly higher COF values are measured. Secondly, the sensitivity of the COF to ice temperature and skating speed is much higher in de Koning’s measurements.
Both issues suggest that the algorithm underestimates the viscous forces. One possible explanation for this can be found when considering the research by Canale et al. [
12]. Through friction experiments using atomic force microscopy with an ice surface, they found that the encountered viscosity of the melt water layer is much higher than the viscosity of water at 0 °C from the literature. The F.A.S.T. code uses the standard value of
as dynamic viscosity
, whereas Canale et al. calculated a complex dynamic viscosity with real and imaginary parts, with values for the real part in the range of
to
depending on temperature and sliding speed [
12]. If the above analysis from
Figure 11 is redone with a viscosity of
, the results change considerably, not only in value but also in sensitivity to speed and temperature (see
Figure 12).
When we look at earlier publications for comparison, some research exists as a reference point, especially the publications [
4,
7]. However, due to a multitude of changes made to the code since then and further differences in the approach, we could not achieve comparability with these literature results.
3.2. Bobsleigh
As a second case study, the sport of bobsleigh was examined. Due to the above-mentioned additions to the code which allow for the definition of the blade or runner geometry through coordinates z(x) rather than a single radius, the calculation of real bobsleigh runner geometries becomes possible. Furthermore, the code now allows for curved ice surfaces, which allows the calculation of curves in the ice canal. In all ice canal sports, the loads are highest in curves and, therefore, the frictional losses are dominated by the curves.
The runner of bobsleighs can freely rotate around the lateral axis (see
Figure 4). This is vital to maintain tangential contact with the ice while driving through curves. Our code is capable of delivering the angle of attack in equilibrium. As mentioned above, this addition comes with difficulties in convergence quality.
For a comparison of the overall behavior of the code in the sport of bobsleigh, we performed a variation over ice temperature and sliding speed using the following conditions.
For runner material parameters, we used Uddeholm Ramax HH, which is currently the only allowed material for bobsleigh runners. As longitudinal geometry, an older standard geometry of FES runners was used, which was developed in the early 2010s for the Altenberg track (see
Figure 13). For lateral runner geometry, a radius of 7.5 mm is assumed, which is the allowed maximum and a common choice for two-man front runners. Concerning the normal force we assumed a mean normal acceleration on the sled of 1.4 g. With a total weight of 390 kg for a two-man bob and 44% of that load on the front runners (taken from [
3]), we assume a load of 1220 N on a single front runner. For the track geometry, a mean curvature of a normal ice canal with a 90 m longitudinal radius and no lateral curvature is used. The sliding velocity was varied up to 35 m/s (126 km/h). These conditions are used as a standard for the bobsleigh analysis unless stated otherwise. For convergence reasons, we initially held the mounting rigid; therefore, we did not allow for a turning of the runner around the lateral axis, which is a valid assumption for open areas of the track (in contrast to narrow curves).
The field of the coefficient of friction,
Figure 14, shows an overall similar picture to the speed skating results in
Figure 11 but with lower values. The results are in general accordance with Poirier [
3] but cannot be compared in detail, as Poirier usually calculates a front and a rear runner to obtain one value for a whole sled; however, he apparently adds both forces and applies them to one geometry. This is problematic due to two reasons: firstly, front and rear runners always have different longitudinal and lateral geometries and, secondly, as the relation between normal force and friction force is nonlinear, it is not the same to apply twice the load to one geometry as to apply once the load to two geometries.
Comparing these results to practical experience from competitive bobsleighing highlights a few points. Firstly, the overall COF values are much lower than in reality. From energetic considerations, we know that the frictional losses during a bob run correspond to the mean frictional coefficient in the region of ~0.015. The difference in COF values is more straightforward in bobsledding than in speed skating, since the ice quality and ice surface quality of the ice canal is much lower than in a speed skating arena. The ice in the canal is rough, wavy, and sometimes damaged, which will add to the coefficient of friction.
Secondly, we know from our experience in the sport that the COF variation with ice temperature shown by the model is faulty: “warm” ice, which is close to its melting point, makes horrible conditions for the sport, as warm ice makes a track slow. Additionally, warm conditions lead to high wear of the ice and as a result the high-speed loss of the track during one heat, which leads to a dependence of the starting order on finish time. If possible, such conditions should always be prevented using more freezing power. This means the insensitivity to temperature at higher sliding speeds cannot be found in real bobsleigh conditions.
As a second bobsleigh case study, we looked at entering narrow curves, as these are always critical situations in a bobrun. There is a fast change in contact geometry, a high risk of drift, and a fast-changing normal load. When passing through narrow curves with flat runners, two separate contact areas can develop. Poirier already expected this behavior and mentioned the need for a corresponding extension to the model. But this is only now relevant, as real runner geometries can be calculated, because it is in curves, where the complex geometry of real runners comes into play. For this exemplary study, we looked at the entry into the spiral of the Yanqing National Sliding Center in the Beijing region, where the 2022 Winter Olympics were held. Over a 10 m distance, the track bends from straight to a curve of a 27 m radius, the normal load more than doubles, and the sliding speed is ~32 m/s. For the five intermediate states of this entry, we calculated the contact situation using the above-mentioned conditions, except for speed and ice temperature, which was held at −4 °C. For this analysis, the rotation of the runner was left free.
The results of the contact area in
Figure 15 show that the code indeed can find equilibrium conditions with two separate contact areas, which do not have to be equal in size but in rotational equilibrium. We also see that during the entry into the curve, the contact area becomes longer rather than wider. This aligns with the results for the coefficient of friction, which decreases during entry into the curve as seen in
Figure 16.
For this example, it is interesting to look at the development of the lubricating water film, which is depicted as a 3D plot in
Figure 17 for the last calculated state of the curve entry. This last state is especially suitable to show the development of the melt water layer as it is a two-area contact. The figure shows how meltwater builds during the first contact. Between the two contacts, the melt water layer is preserved but slowly decreases in height as parts of it refreeze. Then, during the second contact, more ice is melted and the water layer increases again. This additional buildup leads to higher water layer thickness during the second contact compared to the first. Behind the second contact, the refreezing starts again and the water layer thickness decreases. In regions far behind the contact, the water layer will be refrozen completely (this region is not depicted in
Figure 17).
Furthermore, we looked at another specific issue derived from bobsleigh practice, which is a question of the effect of geometry. Poirier [
3] determined that the F.A.S.T. code calculates much higher reductions in COF through flatter runners (i.e., a reduction in longitudinal radius) than from broader runners (i.e., an increase in lateral radius). Depending on the thermodynamic conditions, increasing the lateral radius can even increase friction in the model. This is because increasing the lateral radius reduces plowing but increases viscous forces and, depending on the other system conditions (temperature, velocity, and so on), one effect overweighs the other. This also highly depends on the normal load, as increasing normal loads increases the proportion of the plowing force. For high loads, e.g., 4 g of normal acceleration as in a curve, the gain through broader runners is higher, but still almost negligible compared to the gain through flatter runners.
This is another point where every person involved in the sport of bobsleigh would disagree because broader runners are found to be always faster given that there is no snow or hoarfrost on the track.
Whereas the use of flatter and broader runners is known to reduce frictional losses, in ice canal sports, it must always be balanced with control over the sled. Especially in curve entries and exits, pilots must have sufficient lateral grip to steer the sled in these strategically crucial situations. Losing control over the sled or encountering excessive drift can lead to side contact (i.e., time loss), hurt the ideal trajectory, and can set the sled up for a crash. Therefore, it is the responsibility of trainers and pilots to take into account their driving abilities, experience on a track, and weather conditions when choosing runners.
To get closer to a quantification of the control runners provide over a sled, we added the theoretically maximal lateral force the contact can hold as an output of the code. We did a variation of longitudinal and lateral radii over common ranges, now using a longitudinal geometry of one single radius. It can be seen in
Figure 18 that increasing the lateral radius of the runner dramatically reduces the maximum lateral forces due to the decrease in indentation depth.
Still, deducing from the model, one would always suggest choosing the flattest runners (limitations to this apply due to performance in narrow curves) and reducing the lateral radius if needed for control.