Influence of Bionic Circular Groove Blade Surface on Wear Performance
Abstract
:1. Introduction
2. Feature Extraction and Numerical Simulation
2.1. Feature Surface Extraction
2.2. Computational Models
2.3. Mesh Division and Parameter Setting
3. Characteristic Analysis of Double-Vane Pump
3.1. Analysis of External Characteristics
3.2. Analysis of the Pressure Distribution in the Pump
3.2.1. Volute Pressure Distribution
3.2.2. Blade Pressure Distribution
3.3. Analysis of Pump Anti-Wear Performance
3.3.1. Analysis of the Wear Resistance at Different Particle Concentrations
3.3.2. Analysis of Blade Wear Resistance at ρ = 90 kg/m3
4. Analysis of the Anti-Wear Mechanism
4.1. Analysis of the Velocity Vector
4.2. Analysis of Particle Trajectories
5. Conclusions
- At the same particle concentration, the pump head and efficiency increase with the increase of bionic blade spacing, and the pump head and the efficiency of the smooth blade are the highest.
- The bionic blade has a small effect on the pressure distribution of the volute. However, the pressure distribution is different for different blades. The bionic blades have a uniformly regular distribution of high-pressure areas on the suction side, and crest of the low-pressure area at the inlet is mainly near the front end cover and the middle position of the suction.
- The presence of the bionic circular blade has an improved effect on blade wear. At the same particle concentration, the average wear rate of the blade increases and then decreases as the distance between the grooves increases, with the average wear rate at h = 7 mm being the smallest. The wear area moves from the blade edge to the middle blade first, and then to the joint between the blade edge and the impeller cover.
- Due to the existence of the circular groove structure, the particle trajectory hysteresis angle is greater in the pump with the bionic blade compared to pump with the smooth blade, but the particle trajectory is more concentrated. The low velocity reflux zone formed on the suction side of the blades not only reduces the contact between the particles and the wall, but also neutralizes the impact of the particles; thus, the pump with d = 0.40 mm and h = 7 mm has the best wear resistance.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Peng, G.; Chen, Q.; Bai, L.; Hu, Z.; Zhou, L.; Huang, X. Wear Mechanism investigation in a centrifugal slurry pump impeller by numerical simulation and experiments. Eng. Fail. Anal. 2021, 128, 105637. [Google Scholar] [CrossRef]
- Tarodiya, R.; Gandhi, B.K. Numerical investigation of erosive wear of a centrifugal slurry pump due to solid–liquid flow. J. Tribol. 2021, 143, 101702. [Google Scholar] [CrossRef]
- Wu, B.; Wang, X.; Liu, H.; Xu, H. Numerical simulation and analysis of solid-liquid two-phase three-dimensional unsteady flow in centrifugal slurry pump. J. Cent. South Univ. 2015, 22, 3008–3016. [Google Scholar] [CrossRef]
- Zhang, W.; Yang, S.; Wu, D.; Mou, J. Effect of particle mass concentration on erosion characteristics of self-priming pump. Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci. 2021, 235, 6782–6797. [Google Scholar] [CrossRef]
- Heng, Q.; Jiegang, M.; Yun, R.; Zhibing, Z.; Nuojia, L.; Shuihua, Z.; Denghao, W. Investigation of self-priming process of a centrifugal pump with double blades. J. Therm. Sci. 2021, 30, 849–858. [Google Scholar]
- Gu, Y.; Yu, L.; Mou, J.; Wu, D.; Xu, M.; Zhou, P.; Ren, Y. Research strategies to develop environmentally friendly marine antifouling coatings. Mar. Drugs 2020, 18, 371. [Google Scholar] [CrossRef]
- He, C.; Gu, Y.; Zhang, J.; Ma, L.; Yan, M.; Mou, J.; Ren, Y. Preparation and modification technology analysis of ionic polymer-metal composites (IPMCs). Int. J. Mol. Sci. 2022, 23, 3522. [Google Scholar] [CrossRef]
- Bejjani, R.; Collin, M. Three Dimensional Topographic studies on worn surfaces of coated cemented carbide tools with different workpiece materials. CIRP J. Manuf. Sci. Technol. 2016, 14, 76–79. [Google Scholar] [CrossRef]
- Gu, Y.; Yu, S.; Mou, J.; Wu, D.; Zheng, S. Research progress on the collaborative drag reduction effect of polymers and surfactants. Materials 2020, 13, 444. [Google Scholar] [CrossRef] [Green Version]
- Zang, X.; Cao, X.; Zhang, J.; Xie, Z.; Xiong, N.; Darihaki, F.; Bian, J. Investigation of surface damage of ductile materials caused by rotating particles. Wear 2022, 488–489, 204185. [Google Scholar] [CrossRef]
- Mou, J.; Zhang, Z.; Gu, Y.; Shi, Z.; Zheng, S. Effect of circular non-smooth surface vanes on cavitation characteristics of centrifugal pump. J. Shanghai Jiaotong Univ. 2020, 54, 577–583. [Google Scholar] [CrossRef]
- Ma, L.; Gu, Y.; Xia, K.; Mou, J.; Wu, D.; Yan, M. Effect of bionic nonsmooth surface vane on the antiwear characteristics of double-vane pump. Appl. Bionics Biomech. 2022, 2022, e4442417. [Google Scholar] [CrossRef] [PubMed]
- Dai, C.; Guo, C.; Ge, Z.; Liu, H.; Dong, L. Study on drag and noise reduction of bionic blade of centrifugal pump and mechanism. J. Bionic Eng. 2021, 18, 428–440. [Google Scholar] [CrossRef]
- Xiao, G.; He, Y.; Zhou, K.; Zhu, S.; Song, S.; Song, K. A Study on aerodynamic performance of different bionic-structured surfaces via belt grinding. J. Bionic Eng. 2021, 18, 1179–1191. [Google Scholar] [CrossRef]
- Tian, X.; Han, Z.; Li, X.; Pu, Z.; Ren, L. Biological coupling anti-wear properties of three typical molluscan shells—Scapharca subcrenata, Rapana venosa and Acanthochiton rubrolineatus. Sci. China Technol. Sci. 2010, 53, 2905–2913. [Google Scholar] [CrossRef]
- Tian, L.; Tian, X.; Wang, Y.; Hu, G.; Ren, L. Anti-wear properties of the molluscan shell Scapharca subcrenata: Influence of surface morphology, structure and organic material on the elementary wear process. Mater. Sci. Eng. C 2014, 42, 7–14. [Google Scholar] [CrossRef]
- Wang, F. Research progress of computational model for rotating turbulent flow in fluid machinery. Trans. Chin. Soc. Agric. Mach. 2016, 47, 1–14. [Google Scholar]
- Tarodiya, R.; Gandhi, B.K. Hydraulic performance and erosive wear of centrifugal slurry pumps—A review. Powder Technol. 2017, 305, 27–38. [Google Scholar] [CrossRef]
- Poursaeidi, E.; Tafrishi, H.; Amani, H. Experimental-numerical investigation for predicting erosion in the first stage of an axial compressor. Powder Technol. 2017, 306, 80–87. [Google Scholar] [CrossRef]
- Edwards, J.K.; McLaury, B.S.; Shirazi, S.A. Modeling solid particle erosion in elbows and plugged tees. J. Energy Resour. Technol. 2001, 123, 277–284. [Google Scholar] [CrossRef]
- Shen, Z.; Chu, W.; Dong, W. Effect of particle parameters on flow field and erosion wear characteristics of flow passage components in screw centrifugal pump. Nongye Gongcheng Xuebao Trans. Chin. Soc. Agric. Eng. 2018, 34, 58–66. [Google Scholar] [CrossRef]
- Zhang, Y.; McLaury, B.S.; Shirazi, S.A. Improvements of particle near-wall velocity and erosion predictions using a commercial cfd code. J. Fluids Eng. 2009, 131, 031303. [Google Scholar] [CrossRef]
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. |
© 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Ma, L.; Gu, Y.; Xia, K.; Mou, C.; Mou, J.; Wu, D.; Yan, M. Influence of Bionic Circular Groove Blade Surface on Wear Performance. Lubricants 2022, 10, 101. https://doi.org/10.3390/lubricants10050101
Ma L, Gu Y, Xia K, Mou C, Mou J, Wu D, Yan M. Influence of Bionic Circular Groove Blade Surface on Wear Performance. Lubricants. 2022; 10(5):101. https://doi.org/10.3390/lubricants10050101
Chicago/Turabian StyleMa, Longbiao, Yunqing Gu, Ke Xia, Chengqi Mou, Jiegang Mou, Denghao Wu, and Muhan Yan. 2022. "Influence of Bionic Circular Groove Blade Surface on Wear Performance" Lubricants 10, no. 5: 101. https://doi.org/10.3390/lubricants10050101
APA StyleMa, L., Gu, Y., Xia, K., Mou, C., Mou, J., Wu, D., & Yan, M. (2022). Influence of Bionic Circular Groove Blade Surface on Wear Performance. Lubricants, 10(5), 101. https://doi.org/10.3390/lubricants10050101