Kinematics and Dynamics Behaviour of Milling Media in Vertical Spiral Stirred Mill Based on DEM-CFD Coupling

The kinematic and dynamic characteristics of the grinding media during the wet grinding process are investigated using a coupled Discrete Element Method (DEM)–Computational Fluid Dynamics (CFD) approach. Firstly, a coupled DEM-CFD model of the vertical spiral agitator mill is established and validated with experimental torque measurements. Subsequently, a velocity analysis model is established using the vector decomposition method. The cylinder is then divided into multiple regions along its radial and axial directions. The effects of spiral agitator rotational speed, diameter, pitch, and media filling level are investigated with respect to the circumferential velocity, axial velocity, collision frequency, effective energy between media, and energy loss of the grinding media. The average effective energy between media is an innovative metric for evaluating the grinding effect. The results indicate that the peripheral region of the spiral agitator demonstrates superior kinematic and dynamic performance. The rotational speed of the spiral agitator exerts a highly significant influence on the kinematic and dynamic characteristics of the media. With a maximum rise of 0.2 m/s in circumferential velocity and a 16.7 J gain in total energy. The media filling level demonstrates a negligible influence on media kinematics, while it profoundly affects dynamic properties, evidenced by a substantial increase of 83.09 J in the total media–media energy. As the diameter increases, the peak media circumferential velocity shifts outward, and the total media–media energy rises by 5.4 J. The spiral agitator pitch has a minimal impact on both the kinematic and dynamic characteristics of the media.