Hydrometallurgical Recovery of Critical Metal Indium from Scrap LCD Panels
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Method
2.2.1. Leaching
2.2.2. Solvent Extraction
3. Result and Discussion
3.1. Pre-Treatment
3.2. Leaching Studies
3.2.1. Selection of Leaching Agent
3.2.2. Effect of Acid Concentration
3.2.3. Effect of Pulp Density
3.2.4. Effect of Temperature
3.2.5. Effect of Time
3.2.6. Kinetics Studies
- k = rate constant
- A = frequency factor (pre-exponential factor)
- Ea = activation energy (kJ/mol)
- R = gas constant (8.314 J/mol·K)
- T = absolute temperature (K)
3.3. Solvent Extraction Studies
3.3.1. Selection of Extractant
3.3.2. Effect of pH on Extraction
3.3.3. Effect of Time
3.3.4. Effect of Phase Ratio and McCabe–Thiele Plot
3.3.5. Separation Factor
- β = Separation factor
- D(In) = Distribution co-efficient for indium
- D(Sn) = Distribution co-efficient for tin
- In(O) = In in organic phase
- In(A) = In in aqueous phase
- Sn(O) = Sn in organic phase
- Sn(A) = Sn in aqueous phase
pH | In(O)/In(A) | Sn(O)/Sn(A) | Separation Factor |
---|---|---|---|
0.59 | 6.5 | 9.27 | 0.7 |
0.93 | 8.28 | 1.75 | 4.71 |
1.65 | 4.43 | 0.88 | 4.98 |
2.04 | 4.24 | 0.56 | 7.55 |
2.5 | 4.30 | 0.33 | 13.01 |
3.3.6. Developed Process Flowsheet for Indium Recovery
3.3.7. FT-IR of Loaded Organic
4. Conclusions
- Waste LCD panels were confirmed to be a promising secondary source of indium. Leaching studies established the dissolution of indium with 5% H2SO4, a 60 °C temperature, at a 100 g/L pulp density, and 30 min of mixing time, 98.1% In dissolution could be achieved.
- The mechanism of indium dissolution was clarified through kinetic studies. Analysis revealed that the process followed a diffusion-controlled kinetic model (1 − (1 − X)1/2 = kct) with an activation energy of 21.2 kJ mol−1.
- In downstream purification, solvent extraction proved to be most effective. Comparative tests with 20% D2EHPA, 20% Cyanex 921, and 20% Ionquest 290 showed that 20% Cyanex 921 provided the best results for In extraction. Optimum extraction occurred at pH 2.5 with an O/A ratio of 1/3, and equilibrium was reached within 15 min.
- McCabe–Thiele diagram demonstrated that two stages are required for complete In loading using 20% Cyanex 921. The separation factor was calculated to be β = 13.01.
- FT-IR studies further confirm the In extractant bonding at optimized pH.
- This approach demonstrates strong potential for industrial application. The process combines efficiency, selectivity, and scalability while relying on inexpensive reagents and elementary equipment. These advantages position the developed flow sheet as a practical solution for indium recovery from LCD waste, with clear economic and environmental benefits that align with sustainable resource management.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
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Elements | Sn | In | Al | Balance |
---|---|---|---|---|
wt.% | 0.0405 | 0.0205 | 0.7643 | Silica |
g/ton | 405 | 205 | 7643 | Silica |
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Rani, K.; Panda, R.; Sharma, A.; Meher, A.K.; Ambade, B.; Yoo, K.; Jha, M.K. Hydrometallurgical Recovery of Critical Metal Indium from Scrap LCD Panels. Minerals 2025, 15, 1084. https://doi.org/10.3390/min15101084
Rani K, Panda R, Sharma A, Meher AK, Ambade B, Yoo K, Jha MK. Hydrometallurgical Recovery of Critical Metal Indium from Scrap LCD Panels. Minerals. 2025; 15(10):1084. https://doi.org/10.3390/min15101084
Chicago/Turabian StyleRani, Karina, Rekha Panda, Ankur Sharma, Alok Kumar Meher, Balram Ambade, Kyoungkeun Yoo, and Manis Kumar Jha. 2025. "Hydrometallurgical Recovery of Critical Metal Indium from Scrap LCD Panels" Minerals 15, no. 10: 1084. https://doi.org/10.3390/min15101084
APA StyleRani, K., Panda, R., Sharma, A., Meher, A. K., Ambade, B., Yoo, K., & Jha, M. K. (2025). Hydrometallurgical Recovery of Critical Metal Indium from Scrap LCD Panels. Minerals, 15(10), 1084. https://doi.org/10.3390/min15101084