To establish better environmental regulations about the use of different chemicals in hydrometallurgical operations, ionic liquids have been suggested as candidates to be used in the different hydrometallurgical–solvometallurgical operations aimed at the recovery of these rare earth elements for different resources. Next, recent literature about the use of ionic liquids in these operations is reviewed.
2.5. Liquid–Liquid Extraction
Two ionic liquids, derived from N,N-dioctyl diglycol amic acid DODGA and quaternary ammonium salts, were fabricated and formulated as [N
1888+][DODGA
−] and [N
4444+][DODGA
−], were used in the separation of europium from a europium-uranium binary system [
43]. Maximum Eu(III) extraction was obtained at 4–5 M nitric acid, with N
4444-based IL performing better than N
1888 as their respective distribution ratios were assessed: 13 versus 9. Also, the europium(III)/uranium(VI) separation factors were better in the case of N
4444 IL: 60.35 versus 55.44. Despite these results, there was a continuous loss of extraction efficiency under continuous use: 85% (1st cycle) to 45% (5th cycle) and 95% (1st cycle) to 65% (5th cycle) for N
1888 and N
4444-based ILs, respectively. This work uses a kinetics investigation approach: pseudo-first and pseudo-second kinetics models, which were inadequate for a liquid–liquid extraction investigation but for adsorption or ion exchange with adsorbents/resins investigations.
Real scrap NdFeNi magnets from computer hard disks were used to investigate the recovery of Nd(III) [
44]. Using Aliquat 336 (quaternary ammonium salt) and Cyanex 572 (phosphonic acid), an ionic liquid formulated as [R
4N
+][Cy
−] and diluted in kerosene was used for extraction studies to separate Nd(III) from Ni(II). Nd(III) extraction was maximum at 0.1 M acidic concentrations (HCl, HNO
3, or H
2SO
4), decreasing the extraction as the acid concentration increased from 0.1 to 1 M in the aqueous phase. Nd(III) extraction performed better in the nitric acid medium; however, the highest (26.3) Nd/Ni separation factor was obtained at 0.2 M HCl. Thus, a process was defined using 0.2 M HCl solution to leach the magnets, and the extraction occurred at pH 1.23, accordingly with the equilibrium:
The extraction of nickel(II) responded to the formation in the organic phase of a compound with NiCl2 · 2(R4N+Cy−) stoichiometry. Both Nd(III) and Ni(II) were extracted by a solvation mechanism. Stripping was accomplished in a 0.5–2 M HCl medium, and after stripping, Nd was precipitated with oxalic acid, followed by calcination to produce Nd2O3.
An industrial solution containing Ho, Er, Tm, Yb, Lu, and Y was used to investigate the separation of yttrium from the rest of the REEs [
45]. The separation was carried out by liquid–liquid extraction with the ionic liquid trioctylmethylammonium (2,6-dimethylheptyl propionate ([N
1888+][POPA
−]) dissolved in sulfonated kerosene. The extraction of yttrium responded to the next equilibrium:
The best extraction results were reached at pH 5, whereas stripping was performed in an HCl medium. The use of this ionic liquid had selectivity for Y against the presence of heavy rare earths (Ho–Lu), which can be stripped from the organic phase using deionized water. A countercurrent experiment consisting of nine extraction stages and six scrubbing stages allowed the yield of a solution in which yttrium was purified near 99 wt.%.
The extraction performance of the task-specific ionic liquid trihexyltetradecylphosphonium 3-hydroxy-2-naphthoate against the presence of La, Ce (IV), Nd, Ho, and Lu was investigated [
46]. Using single metal-bearing solutions, it was demonstrated that the extraction was pH-dependent, with the best results yielded at pH 2.5, 23 °C, and 6 h of contact between both aqueous and organic phases. The extraction of these elements responded to the equilibrium:
where Ln = La, Nd, Ho, and Lu. Cerium(IV) was extracted by a similar reaction, but the extracted species presented the [P
66614]
2[Ce(NO
3)
6] stoichiometry. Metals loaded onto the organic phase can be stripped with a 0.5 M nitric acid solution. Despite the apparent good characteristics of the ionic liquid, extraction experiments showed that the ionic liquid dissolved in the raffinate and during the stripping stage to the acidic stripping solution. It is worth noting here that the authors of this investigation considered leaching to be the process of IL dissolution into the different aqueous phases.
Tri-n-octylamine (R
3N) and octanoic acid (HA) were the precursors of an ionic liquid [R
3NH
+][A
−], which, when dissolved in n-octanol, was used for the extraction of REEs (Eu, Y, Tb, Gd) from a nitrate medium [
47]. Two types of equilibria were responsible for REE extraction: (i) when the initial IL concentration in the organic phase versus the REE concentration in the organic phase was 3, the reaction was:
and (ii) when the above relationship was 2, the equilibrium responded to the reaction:
These REEs were best extracted at pH 5 and in the presence of NaNO3 in the aqueous solution. At this pH value, the extraction order was Tb = Eu > Gd > Y. Stripping can be accomplished with the use of distilled water, and under five extraction–stripping cycles, the extraction efficiency slightly decreased, but the stripping one remained almost constant.
The ionic liquid formed by trihexylamine di-2-ethyl hexyl phosphate ([TAHAH
+][DEHP
−]) was utilized in the liquid–liquid extraction of yttrium(III) from nitrate solutions [
48]. As in other studies, the ionic liquid was dissolved in an organic diluent, with n-hexane as the diluent used here. Best extraction results were obtained using 0.1 M ionic liquid concentration in the organic phase, 0.2 M sodium nitrate in the aqueous phase, and pH 3 yttrium extraction, represented by the next equilibrium:
Yttrium stripping from the Y-loaded organic phase was carried out with 0.1 M nitric acid solution. The extraction of this metal was greatly dependent on the organic diluent used to dissolve the ionic liquid (
Table 3). After continuous cycles, this IL also lost its extraction performance: 100% in the first cycle versus 29% in the fifth cycle.
The same ionic liquid as in the previous reference was diluted in kerosene and used in the solvent extraction of Nd(III) [
49]. Under different experimental conditions, results indicated that the extraction was pH-dependent and increased with the increase of the pH value from 1 to 3 and in the presence of a salt (i.e., NaNO
3) in the aqueous feed phase. Neodymium extraction responded to the formation of species with Nd(NO
3)
3 · 3IL stoichiometry in the organic phase. Stripping was best performed with diluted (2 × 10
−3 M) sulfuric acid solutions. The extraction ability of this ionic liquid also changed with the different diluents used to dissolve it (
Table 3). After four cycles of continuous use, the extraction performance of the ionic liquid considerably decreased: 100% in the first cycle and 45% in the fourth cycle.
From the results presented in this table, it is worth mentioning the use of two toxic (carcinogenic) diluents, chloroform and carbon tetrachloride.
The ionic liquid 1-Butyl-3-methylimidazolium bis(trifluoromethanesulfonyl)imide ([C
4mim+][Tf
2N
−]) was used to dissolve tri-n-octylphosphine (TOPO) extractant and used in the liquid–liquid extraction of Nd(III) [
50]. The extracted species presented a 1:6 Nd:TOPO stoichiometry, with a 45% increase in the extraction percentage in the presence of the IL, with respect to extractions performed only with TOPO. No stripping data were found in the published manuscript.
This reference presented a system in which Zr(IV) can be separated from Eu(III)/Am(III) as elements representative of lanthanides and actinides, respectively [
51]. The ionic liquid tri(hexyl)tetradecylphosphonium nitrate ([P
66614+][NO
3−] was used as an extractant, whereas nitric acid solutions formed the feed phase. Zr(IV) was extracted preferably to Eu(III) and Am(III) in the 1–5 g/L initial metal concentrations range and 3 M nitric acid medium. It was mentioned that 1,3-diisopropyl benzene (another toxic diluent) was used to dilute the ionic liquid unless the Abstract of the manuscript did not mention this.
This reference investigated the separation of Th(IV) from uranium and REEs using the ionic liquid tetraphenylethane-1,2-diylbis(phosphoramidate) diluted in chloroform [
52]. Thus, this is a manuscript that should have never been authorized to be published due to the utilization of the toxic organic diluent (chloroform) in the experimentation.
Nd(III) extraction was investigated using P204 (DEHPA) extractant and the IL tributylhexylphosphonium bis(trifluoromethanesulfonyl)imide [P
4446+][NTf
2−] [
53]. Under the various experimental conditions, it was found that extraction in nitric acid medium favored metal extraction over the use of HCl solutions; the extraction rate increased with the increase of the aqueous pH value, reaching a maximum efficiency at pH 4; an increase of the temperature also increased the extraction percentage, reaching a maximum at 60 °C. The apparent role of the IL was to combine with the protons generated during the metal-extraction process, allowing the continuity of the extraction process. The manuscript did not present stripping results, and some contradictions appeared: i.e., the authors concluded that at pH 4, molar ratio (P204:Nd(III)) greater than 5:1 and 20 °C, the extraction rate of the system in both HCl and HNO
3 media reached 99.99%, whereas previous results contradicted the above.
The separation of thorium(IV) from cerium(III), (IV) and lanthanum(III) in nitrate solutions was investigated using the quaternary ammonium chloride salt Cyphos
® IL-101 [
54]. Experimental results showed that at 50 mg/L of the metals in the aqueous solution and pH 2, the extraction order was Th(IV) > La(III) > Ce(III) with Th/Ce and Th/La separation factors of >5000 and >1000 for the respective systems. At 110 mg/L metal concentration, the extraction order was Th(IV) > Ce(III) > La(III). Cerium(IV) was extracted much better than Ce(III), with results comparable to that of Th(IV). Both Th(IV) and Ce(IV) were extracted by the formation of a species with [PR
4+] · (M(OH)
3(NO
3)
2)
− stoichiometry in the organic phase. The extracted metals can be stripped using an EDTA + 0.5 M NaCl solution. Experiments carried out on a simulated REE solution demonstrated that the extraction order was Th >>> Sm > Eu > Nd > Gd > La > Ce(III). The extractant suffered a considerable loss of thorium(IV) extraction efficiency after continuous use: 99% in the first cycle and 46% in the fifth cycle.
The next reference also used liquid–liquid extraction with ionic liquids as a procedure to eliminate impurities from an REE solution [
55]. In this case, the impurity was aluminum, and the REEs were La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y. The composition of the ILs and some of the results derived from this investigation are shown in
Table 4.
The best aluminum separation from the REEs was reached at an equilibrium pH value of 4.8. After the extraction step, the organic phase was stripped with sulfuric acid solutions, with aluminum completely stripped with the use of a 7 × 10−2 M sulfuric acid solution at an O:A ratio of 1. Furthermore, the IL phase was regenerated with a 1 M NaOH solution. The process was demonstrated on a real leach solution (REEs + Al + Ca + Mg).
Cyanex 272 extractant (bis(2,4,4-trimethylpentyl)phosphinic acid) was utilized together with Alamine 336 and Aliquat 336 extractants (trioctylamine and N-methyl-N,N-di-octyloctan-1-ammonium chloride, respectively) to form ionic liquids [ALA336
+][C272
−] and [Ali
+][C272
−], which dissolved in a kerosene-type diluent, were used to extract Tb(III) from HCl solutions and containing organic acids (see
Table 5) [
56]. The presence of these organic acids served to complexify terbium(II) and helped to buffer the solution. In all cases, the percentage of terbium extraction increased with the increase of the pH of the feed solution, reaching the best extraction results at pH 5 (
Table 5).
As can be seen from these results, the presence of formic or lactic acids in the aqueous solution had a different influence on Tb(III) extraction. With the IL derived from the tertiary amine Alamine 336, metal extraction was greatly reduced with respect to the presence of fumaric or maleic acids in the solution, an effect that is not found when the IL derived from the quaternary ammonium salt Aliquat 336 was used to extract the REE. In fact, with this last IL, maximum Tb(III) extraction was yielded when lactic acid was present in the aqueous solution. These results can be attributed to the fact that, together with the metal, the organic acids can be extracted by the ILs, and whereas the extraction of formic and lactic acids is less than 10% by [Ali+][C272−], these acids were extracted at an approximate rate of 80% in the case of [ALA336+][C272−]. Against the above, fumaric and maleic acids were extracted at 90% or higher rates by both ILs. It was evident that the co-extraction of the organic acids increased the extraction of terbium(III). At 0.5 M, initial acid concentrations and for both ILs, the acid extraction efficiency followed the sequence: maleic > fumaric > lactic > formic. Again, the published manuscript did not include data about the terbium-stripping step.
Several ILs ([N
118H+][DEHP
−] (N,N-dimethyloctylamine bis(2-ethylhexyl)phosphate), [N
1110H+[DEHP
−] (N,N-dimethyldecylamine bis(2-ethylhexyl)phosphate), and [N
1112H+][DEHP
−] (N,N-dimethyldodecylamine bis(2-ethylhexyl)phosphate)) were formulated and used to separate Nd(III) from Pr(III), La(III) and Ce(III) from aqueous solutions [
57]. Prior to the extraction step, the ILs were pre-saturated with water to decrease the risk of their solubilization in the aqueous phases. Best Nd(III) extraction efficiency was reached at pH 4, with 10 min of contact between the organic and aqueous phases, and at 30 °C; at this pH value, optimal Nd–REE separation can be reached (
Table 6).
It was described that the extraction of Nd(III) responded to the next equilibrium:
Quantitative Nd(III) stripping from metal-loaded organic phases can be reached using a 0.16 M HCl solution. The extractant maintained an extractant efficiency of about 98% after eight cycles.
This reference investigated the same problem—the separation of Nd(III) from La(III)-Ce(III)-Pr(III)—as the previous one, but using different ionic liquids [
58]. In this case, they were based on bis(2-ethylhexyl)phosphate moiety, but here known as [DOP
−], whereas the cation moiety was based on 1-methyl-3-ethylhexylimidazole [O
min+], 1-methylpyrrole [H
mpy+] and the previously used N,N-dimethyloctylamine [N
118H+]. Using feed solutions containing 0.017 M NdCl
3, 20 min of contact time, 20 °C and an IL/aqueous phases volume ratio of 1:5, results indicated that at pH 4, Nd(III) extraction efficiency followed the sequence O
mim > H
mpy > N
118H. Thus, REEs were extracted by the formation of [O
mim+]
3Nd[DOP
−]
3Cl
3 species into the organic phase, whereas the distribution coefficients were D(Nd) = 369, D(Pr) = 48, D(Ce) = 27, D(La) = 19, leading to separation factor values of 7.7, 13.7, and 19.4 for the Nd/Pr, Nd/Ce, and Nd/La pairs. Stripping can be accomplished by HCl solutions; at 0.3 M HCl, the stripping order was La = Ce > Pr > Nd, but at 0.6 M HCl, the stripping efficiency was almost equal (100%) for the four REEs. The ionic liquid showed an extraction efficiency of about 97% after seven cycles. No data were included about what to do with the stripped solution to recover Nd(II) and the purity of the final product.
Waste generated by ion-adsorbed rare earth ore (IATREO) separation plants contained thorium(IV), which needed to be eliminated due to environmental implications. Thus, different ionic liquids (
Table 7) dissolved in kerosene were used for the elimination of this REE from the waste-residue leaching solution [
59]. In a simulated solution of pH 3, Th
4+ extraction followed the IL1 = IL2 > IL3 > IL4 order. It was also noted that the addition of tributylphosphate (TBP) or isooctyl alcohol to the system improved phase separation. A 0.2 M HCl solution stripped thorium, and again, the presence of the above two modifiers improved the stripping efficiency in the case of IL1 and IL 2 extractants. From the real waste leach solution, thorium was separated after two extraction stages with minimal loss of the rest of the REEs of about 15 mg/L. From the raffinate, these REEs can be recovered by oxalate precipitation to form RE
2(C
2O
4)
3 salts, whereas from the stripped solution and after pH adjustment, thorium was recovered by precipitation as Th(OH)
4.
Thorium(IV) was again the target to be extracted by liquid–liquid extraction, in this case, using dimethyl distearyl ammonium chloride [DMDSA
+][Cl
−] (an ionic liquid itself) and N,N-dialkyl-succinamide acid (R-SCA, alkyl chains: n-butyl, n-hexyl or n-octyl), which formed different [DMDSA]
+[R-SCA]
− ionic liquids [
60]. These ILs were dissolved in different diluents, and the extraction of Th
4+ followed the sequence n-hexadecane > n-tetradecane > n-dodecane > n-decane > kerosene > n-decylalcohol. The presence of sodium nitrate in the aqueous solution improved the extraction of REEs. After the extraction at 8 M nitric acid, nearly 99% of thorium (IV) immediately aggregated into a self-assembly solid at the interface between the ionic liquid and raffinate phases, though apparently, in the extraction process, some thorium was released to the raffinate as Th(NO
3)
5−. The extraction responded to the formation of [SCA · Th(NO
3)
4−] species. Using a 0.01 M [DMDSA
+][DOSCA
−] (dimethyl distearyl ammonium N,N-dioctyl-succinamidate) in n-hexadecane solution and 8 M HNO
3 concentration in the aqueous feed phase, the separation factor values of 2516, 1885, 558, and 1512 were experimentally found for the Th/U, Th/La, Th/Lu, and Th/Eu pairs. There was no mention of how thorium was recovered from the solid or the fate of the ionic liquid in this recovery.
The purification of Gd(III) from Al(III) impurities is of interest, and liquid–liquid extraction was used to perform this purification [
61]. In this case, different ionic liquids, diluted in sulfonated kerosene and based on the methyltrioctylammonium ([N
1888+] cation and various carboxyl groups (
Table 8) as counterions, were investigated to perform this task.
Table 8 also presents some results relative to the extraction of these elements from the binary Al/Gd solution. At the initial conditions of 0–1 M ionic liquid, 0.01 M (each) Al and Ga, pH 1.50, and 25 °C, highest Al/Gd separation factor was obtained with [N
1888+][C
7H
11O
2−] ionic liquid, though the increase of the temperature in the 25–75 °C range was accompanied by a decrease in the separation factor value. Both elements (M) were extracted by the same speciation of 1:3.3:3 (M:N
1888:C
7H
11O
2:Cl). Stripping was accomplished using HCl solutions. It is worth noting here that after all this investigation, a subsection in the published manuscript mentioned the formation of a third phase (or second organic phase) in the system. This third phase was eliminated by the addition of iso-octanol to the organic phase; however, this addition sharply decreased aluminum extraction efficiency (5% alcohol resulted in 36% efficiency, 15% alcohol in 9.55% efficiency). The authors of the manuscript did not mention if all the previous investigations were performed in the presence of this alcohol. If not, and all the experimentation was carried out under conditions of third-phase formation, the data do not have any value because a liquid–liquid extraction system presenting a third phase is simply useless, sic: its (third phase) presence must be avoided like the plague [
62].
Gd(III) was extracted by 4-benzoyl-3-methyl-1-phenyl-2-pyrazolin-5-one (HP) using [C
1C
nim
+][NTf
2−] (n = 4 or 10) ionic liquid [
63]. The investigation compared the conventional liquid–liquid extraction procedure (aqueous and organic phases) with the use of two immiscible organic phases. Under this system, Gd
3+ appeared in the more polar phase (MP, ethylen glycol), whereas the phase containing the ligand and the ionic liquid formed the less polar phase (LP). In this system, the extraction of the REE at an initial pH value of 3.3 responded to the equilibrium:
with no transfer of [C
1C
nim
+] to the ethylen glycol phase. If the extraction occurs in a conventional Gd(III)-aqueous and organic-phase liquid–liquid extraction system, the extraction equilibrium responds to the formation of GdP
2+ · (NTf
2−)
n species in the organic phase, releasing protons and [C
1C
nim
+]to the aqueous phase or raffinate. In the ethylen glycol medium, neither La(III) nor Ce(III) was extracted into the organic phase, whereas Lu(III) was extracted with an efficiency greater than 50%, and Eu(III and Gd(III) only in the presence of the ionic liquid in this LP phase. In the system involving aqueous and organic phases, Ce(III) was not extracted, and La(III) had an efficiency lower than 50% and in the presence of the ionic liquid, and Eu(III, Gd(III), and Lu(III) had efficiencies greater than 50%. No stripping data were included in the published manuscript.
Europium(III) was extracted by mixtures of the acidic chelating compounds thenoyltrifluoroacetone (HTTA), 4-benzoyl-3-methyl-1-phenyl-pyrazol-5-one (HP) or 4-bemzoyl-3-phenyl-isoxasol-5-one (HPBI) and meso-hexamethylpropyleneamine oxime (HM-PAO) or its bis-imine precursor (pre-HM-PAO) [
64]. Also, the effect of the presence of different ionic liquids as [C
1C
nim
+][NTf
2−] (n = 4,6,8,10) or [C
1C
4pyr
+][NTf
2−] (1-butyl-1-methylpyrrolidinium bis (trifluoromethylsulfonyl) imide) on the extraction of the REE was investigated. When the organic phase contained HTTA, a strong synergism effect on Eu(III) extraction was observed, and HM-PAO was more effective than pre-HM-PAO. Using the HPBI ligand, the nature of the IL favored the extraction of the metal in the series: n = 10 > 8 > 6 > 4 > C
1C
4pyr
+. The manuscript did not include stripping data.
The amide derivative 4-chloro-N-(1-methyl-1H-pyrazol)-3-yl)picolinamide (L) dissolved in two ionic liquids: 1-hexyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide ([C
6mim+][NTf
2−]) or 1-hexyl-3-methylimidazolium bromide ([C
6mim+][Br
−]) was used to extract Eu
3+ from nitric acid solutions [
65]. Preliminary tests showed that in the presence of the ionic liquid containing the [NTf
2−] anion, the L ligand was more effective with respect to the extraction of the rare earth element. Thus, further investigation used only this IL to dissolve the amide derivative. This REE was extracted by a cation-exchange mechanism and formation of Eu(L)
3(NO
3)
2− species in the organic phase, and the same species also coordinated with one water molecule. In the extraction process, the ionic liquid cation [C
6mim+] was transferred to the aqueous solutions for charge compensation. The increase in the temperature decreased the IL viscosity, but extraction efficiency also decreased. Stripping was accomplished by 0.05 EDTA and 1 M guanidine carbonate solutions. The manuscript did not mention how the IL was regenerated and what to do with the europium-loading stripped solution.
These series of references [
66,
67,
68] investigated the extraction of lanthanides using the extractants shown in the next
Table 9. Studying these references, it can be concluded that the data do not have practical interest since the diluent used in the investigation is highly toxic. The same can be extended to the results derived from the utilization of nitrobenzene, chloroform, and 1,2-dichloroethane using TODGA plus ILs in the extraction of the lanthanides. In the case of the system formed by 0.1 M TODGA plus 0.01 M [N1888
+][NTf
2−], the best extraction results, in comparison with the n-nonane plus TBP mixture, were obtained when 1-octanol was used as a diluent of the organic phase, with the extraction sequence being Er,Tm,Yb,Lu > Ho > Dy > Th >> Eu = Gd > Sm > Nd > Pr > Ce > La. The extraction responded to a cation-exchange mechanism with the formation of Ln(TODGA)
6(NTf
2)
3 species in the organic phase and the release of N1888
+ ions to the aqueous phase. It was mentioned that stripping was performed with 0.1 M 1-hydroxyethane-1,1-diphosphinic acid aqueous solution, although no more data were given in the manuscript. Also, it was not mentioned how the lanthanides were recovered from the stripped solution.
In the case of the system using TODGA and [TOAH+][NTf2−], the extraction sequence was the same as that shown above. In this system, the extraction responded to the formation of the Ln(TODGA)3(NO3−)(NTf2−)2 species in the organic phase and the formation of the [TOAH+][NO3−] ionic liquid in this same phase. At high nitric acid concentrations, the formation of this new ionic liquid was favored, and the extraction of all the lanthanides except for lutetium decreased with respect to the values obtained from dilute nitric acid solutions. The role of TBP and 1-octanol in the respective previous references was to act as modifiers to avoid the formation of the undesirable third phase after phase disengagement in the extraction step. No stripping data were included in this last reference.
Column experiments were developed to investigate the influence of an ionic liquid on the extraction of dysprosium [
69]. The organic phase was formed by 1%
v/
v D2EHPA (di-(2-ethylhexyl) phosphoric acid) in tributylphosphate (TBP) and the ionic liquid. [C
6mim+] [NTf
2−]. The presence of the ionic liquid in the organic phase enhanced the physical properties of the system in comparison to when this ionic liquid was not present in the organic phase. Furthermore, the presence of the ionic liquid diminished the interfacial tension, resulting in a decrease in Sauter’s mean diameter and an increase in the holdup of the dispersed phase, as well as the extraction of dysprosium. The most effective conditions for extracting Dy(III) ions from an aqueous solution were observed at a rotation speed of 359 rpm, with a solvent stream rate (Qd) of 30 L/h and an aqueous solution stream rate (Qc) of 28 L/h. Dysprosium was extracted by a cation-exchange reaction with D2EHPA.
Utilizing trihexylammonium octonoate and trioctylammonium myristrate pseudo-protic ionic liquid as extractants, this investigation showed the impact of the Hofmeister effect and the Van ‘t Hoff–LeChatelier effect on the extraction of cobalt and neodymium from aqueous phases [
70]. A high driving force is required from the Hofmeister effect or both effects simultaneously to successfully increase the extraction of cobalt (more than ten-fold). Lower driving forces are sufficient to increase the extraction of neodymium (up to 100%). No stripping data was included in the work.
Quaternary ammonium-based ILs (QA-ILs), i.e., [N
333MeOAc
+][NTf
2−] (N,N,N,-tripropyl-1-methylacetate ammonium bistriflimide) and [N
444MeOAc
+][NTf
2−], (N,N,N,-tributyl-1-methylacetate ammonium bistriflimide) have been synthesized and dissolved in chloroform for selective Sc(III) extraction from other REEs [
71]. Both ILs are selective with respect to the separation of Sc(III) from other REEs, although the selectivity of Sc/Lu and Sc/Yb is greater when [N
444MeOAc
+][NTf
2−] is used. Specifically, at pH 4.5 and 5, the extraction efficiency of Sc(III) using [N
333MeOAc
+][NTf
2−] was 73.6% and 83.4%, respectively, and it was up to 90.5% and 95.9%, respectively, using the former extractant. These ILs can be recycled with a high stripping efficiency of up to 86% using a 4 M H
2SO
4 solution. The above information has no practical value since the ILs are dissolved in harmful chloroform.
An organic phase containing N,N,N′,N′-tetra-(2-ethylhexyl)diglycolamide (T2EHDGA) diluted in the ionic liquid trihexyl(tetradecyl)phosphonium nitrate (Cyphos nitrate: [P
66614+][NO
3−]) was used to investigate the extraction of Eu(III) from aqueous solutions [
72]. Results showed an increase in the REE extraction with an increase in the aqueous acidity followed by the attainment of a plateau region at higher acid concentrations (
Table 10).
In the absence of T2EHDGA, the ionic liquid did not extract the rare earth. Thus, the extraction of europium(III) was due to the next equilibrium:
The mixture of T2EHDGA/[P66614+][NO3−] was implemented on the extraction of Fast Reactor Simulated High-Level Liquid Waste (FR-SHLLW) solution spiked with Am(III), and the results were promising with respect to the efficacy of the proposed IL phase. All the trivalent Ln(III) and Am(III) were selectively separated from some of the co-extracting fission products using a suitable holding agent in the feed phase. The present investigation uses dilute nitric acid (pH 2) as the stripping agent.
Two hydrophobic carboxylic acid ionic liquids, namely lauryl betaine bis(trifluoromethanesulphonyl)imide ([Laur
+][NTf
2−]) and cocamidopropyl betaine bis(trifluoromethanesulphonyl)imide ([Coca
+][NTf
2−]), were synthesized and used in the extraction of Sc(III) [
73]. The best extraction conditions were 40 min (equilibrium), initial Sc(III) concentration of 0.001 M, sodium nitrate concentration of 0.5 M, and pH of 3. The extraction efficiency for the above ILs could even exceed 98.7% and 96.0%, respectively. Both ILs extracted Sc(III) by a cation-exchange mechanism, though the stoichiometry of the extracted species differed from one IL to the other:
From the respective organic phases (Equations (13) and (14)), Sc(III) is completely stripped with 0.1 M and 0.2 M HNO3 solutions. The extraction differences at different pH levels made it possible to separate Sc(III) from other REEs using both ionic liquids. The best Sc/Lu separation factor (238) is obtained with the lauryl betaine-bearing IL and pH 2, whereas in the case of the pair Sc/La, this IL also presented the best separation since La(III) is not extracted into the organic phase. Comparatively, the separation factors using [Coca+][NTf2−] are 30.5 and 41.4 for the pairs Sc/Lu and Sc/La, respectively.
A series of bifunctional ionic liquids with methyltrioctylammonium as the cation and o-alkoxybenzoic acetate as the anion were synthesized [
74] and dissolved in sulfonate kerosene to investigate the separation of REE and transition metal for NdFeB waste recycling. It was found that 0.12 M methyltrioctyl ammonium o-octyloxybenzoic acetate ([N
1888+][OOB
−]) solutions in kerosene could preferentially extract REEs in preference to Fe and Co. The extraction sequence was Dy > Nd > Pr >> Fe > Co, and although the extraction increased with the increase of the initial pH value in the 2.02–2.92 range (equilibrium pH values in the 4.20–4.96 range), at the limiting pH value of 2.92, the extractability follows the sequence Dy >> Nd > Pr > Co > Fe. The extraction mechanism for REE with the IL responded to an ion association in a molar ratio of 2:1 (IL:REE):
The REE loaded onto the organic phase is selectively stripped with deionized water. Contrary to what was mentioned in the title of the published manuscript, all the investigation was carried out using synthetic solutions and not solutions derived from the leaching of solutions of salt. For further references, see manuscripts related to NdFeB magnets.
Various functionalized ionic liquids were formulated to investigate their performance in the separation of yttrium from heavy REEs [
75]. Extractions were carried out, dissolving the ionic liquid in kerosene. The results show that [N16MOP
+][HDA
−] is the best extractant to separate Y from the other REEs, achieving a Ho/Y separation factor of 2.82. The formation of a third phase (or second organic phase) makes it necessary to use a modifier. Both iso-octanol and tributylphosphate are investigated in this role, and although the presence of the alcohol tends to decrease metal extraction, the presence of the phosphoric ester derivative in the organic phase eliminated the third phase and enhanced the metal extraction. This enhancement is attributable to a synergistic effect. Taking Ho(III) as an example, the extraction mechanism responded to an ion-pair association:
Complete stripping of the loaded REEs can be achieved using 0.1 M HCl solution. Furthermore, an industrial solution adjusted at pH 4 (La-Dy (23 mg/L), Y (1 g/L), Ho (35.8 mg/L), Er (0.11 g/L), Tm (27.2 mg/L), Yb (0.16 g/L), Lu (19 mg/L), Fe (0.4 mg/L), and Cu (0.6 mg/L), Ca (0.2 mg/L)) was extracted with an organic phase containing 0.013 M ionic liquid + 15% v/v TBP in kerosene. After the extraction, the values of the separation factors 2.52, 3.31, 4.22, 6.43, and 5.05 were obtained for the respective pairs Ho/Y, Er/Y, Tm/Y, Yb/Y, and Lu/Y.
An ionic liquid ([N
1888+][NA
−]) was synthesized from methyltrioctylammonium chloride ([N
1888+]Cl
−) and industrial naphthenic acid (NA) for the purification of Al
3+ from GdCl
3 solution [
76]. Under the experimental conditions, the extraction properties of diluted ionic liquid in kerosene diluted NA and saponified NA were comparatively investigated, and the separation factors Al/Gd were 23.0, 3.5, and 1.3, respectively. In the case of the ionic liquid, the extraction responded to the next equilibrium:
Near quantitative aluminum, stripping efficiency is obtained using 0.3 M NaOH or HCl solutions as strippants. On an industrial GdCl3 feed, aluminum impurity was lowered from 889 mg/L to 5 mg/L. The removal efficiency of Al was 99.4%, and the purity of Gd was 99.998%.
The separation of Nd from Co and Ni using a pseudo-protic ionic liquid formed from the reaction of lauric acid (LA) and the primary amine N1923 (RNH
2) was investigated [
77]. This ionic liquid ([RNH
3+][RCOO
−]) was diluted in sulfonated kerosene, and again, the use of a modifier (iso-octanol) was mandatory to avoid the formation of a third phase. The increase in iso-octanol concentration in the 5–25%
v/
v range slightly decreased the extraction of the REE. Effective separation of Nd from Co and Ni can be achieved, with separation factors of 1503 and 2762 for the pairs Nd/Co and Nd/Ni, respectively. The next equilibrium was responsible for neodymium extraction:
Na
2C
2O
4 and water were used as strippants with respect to the first and second steps, respectively. Furthermore, the Nd–oxalate solid was roasted, yielding a product of 99.97% wt.% Nd purity. In the treatment of leachate (1 g/L La, 92.9 mg/L Ce, 18.8 mg/L Pr, 0.3 g/L Nd, 0.25 g/L Co, 1.9 g/L Ni, and 0.21 g/L Mn) derived from the treatment of NiMH battery alloy, REEs are extracted preferably to base metals (
Table 11).
The ionic liquid [N-methyl-N,N-dioctyloctan-1-aminium][2-(bis(2-ethylhexyl)amino)-2-oxoacetate] ([N
1888+][DEAO
−]) dissolved in kerosene was used to investigate the separation of thorium from a series of REEs [
78]. The best separation of Th/REEs was achieved at a pH of 2.4 and in the absence of salt (NaCl) in the feed solution. With a maximum loading capacity of 1.02 g/L Th in a 0.04 M ionic liquid in the kerosene organic phase, the extraction equilibrium was represented by the equation:
A mixture of saturated NaC2O4 and 1.5 M NaOH solution was used as a strippant.