1. Introduction
The dual-active-bridge (DAB) converter, first proposed in the early 1990s [
1,
2], is a type of DC-DC converter with electrical isolation and bidirectional power transmission capabilities. As shown in
Figure 1, the DAB converter consists of a high-frequency isolation transformer and two H-bridges, with
being the energy storage inductor [
3]. Each power switching device has a duty cycle of 50%, thereby forming two square-wave voltages
and
. The transformer leakage inductance, acting as an instantaneous energy storage component, provides isolation and voltage matching functions. Moreover, the transformer has a small volume, which reduces the overall volume of the converter, thus enabling a high power density [
4]. Due to the completely symmetrical circuit structure of the DAB converter, it can realize bidirectional energy transfer. The power flow direction depends on the master–slave relationship of the H-bridges, and the idealized equivalent circuit of the DAB is shown in
Figure 2.
With the rapid development of DC power transmission and distribution technology, research hotspots on DAB converters mainly focus on their efficiency optimization. Among the solutions to this issue, the most studied modulation scheme for DAB is phase-shift modulation technology. The phase-shift modulation technology of DAB converters is constantly evolving, and the degree of modulation freedom is also increasing [
5,
6,
7,
8,
9,
10,
11,
12,
13]. The triple-phase-shift modulation technology of the DAB converter includes three degrees of freedom and represents the most basic form of phase-shift modulation technology [
14]. Single-phase-shift, extended-phase-shift, and dual-phase-shift modulation can all be regarded as special cases of triple-phase-shift modulation [
15].
With the continuous development of DAB modulation technology, some studies have proposed an asymmetric duty cycle modulation mode [
15]. By defining the duty cycle of power switching devices, the duty cycles of the switching tubes in the same bridge arm are complementary but not equal, so as to improve the steady-state regulation performance of the DAB converter. By introducing the asymmetric duty cycle strategy into the TPS modulation strategy, a five-degree-of-freedom modulation strategy is formed, enabling the DAB converter to achieve ZVS over the full power range [
16]. However, for engineering applications, numerous non-ideal factors will impair the efficiency and performance of the DAB converter. However, in engineering applications, numerous non-ideal factors will impair the efficiency and performance of the DAB converter. In practical use, to prevent short circuits caused by the simultaneous conduction of the upper and lower switching tubes in the same bridge arm, a dead time is introduced during the switching process [
17].
The introduction of dead time brings about a series of negative impacts. Especially against the backdrop of the development toward higher switching frequencies of switching devices, the proportion of dead time within a switching cycle increases, making its influence even more severe. References [
18,
19] clarify the dead-time effect and its generation mechanism for different modulation strategies, and revise the power transmission model after the addition of dead time. However, their limitation is that they do not propose a method to eliminate the dead-time effect. To address voltage distortion, References [
20,
21,
22] design the parameters of the converter; while References [
23,
24] perform quantitative compensation on the phase shift ratio and duty cycle to suppress the dead-time effect. Nevertheless, these methods mentioned above are not applicable to DAB converters operating in the full power range.
At present, most of the research on dead-time compensation for DAB converters focuses on dead-time effect analysis, dead-time power models, etc., while there is relatively little research on dead-time compensation methods [
25]. Based on Reference [
18], Reference [
26] eliminates the influence of dead time in SPS control by quantitatively compensating the phase-shift angle, but does not conduct a detailed derivation of the power transmission model after dead-time compensation. Reference [
27] establishes the inductor current model for EPS control after the introduction of dead time, and adopts the method in Reference [
26] to compensate for the dead time. Reference [
28] compensates for the dead time from the perspective of trigger pulses. The compensated converter achieves soft switching and optimization of current stress, but the proposed compensation method narrows the range of transmitted power. Reference [
29] performs compensation for CTPS control based on the principle of non-reflux power control. Although it effectively suppresses the reflux power caused by dead time under CTPS control, the transmission power range of the converter is reduced compared with that before compensation. For each compensation strategy,
Table 1 makes a comparison in terms of transmission power range, soft-switching characteristics, efficiency improvement, and adaptability. It can be seen that the five-degree-of-freedom modulation strategy can well adapt to both symmetric and asymmetric duty cycles, and has excellent soft-switching characteristics.
To address issues such as duty cycle reduction, distortion of inductor voltage and current waveforms, hard switching, and narrowed transmission power range caused by dead time, this paper proposes a dead-time compensation (5-DOFs-DTC) control strategy based on five-degree-of-freedom modulation to achieve dead-time compensation over the full power range. The differences between the existing 5-DOF and 5-DOF-DTC are as follows:
- (1)
Differences in technical core: The core of the existing 5-DOF modulation is power regulation, which solves the problem of “how to realize bidirectional power transmission and ZVS optimization under a wide voltage range through the combination of five phase shift amounts D1–D5.” Its mathematical model only includes the mapping relationship between phase shift amounts and power under ideal switching conditions, without involving the non-ideal effects caused by dead time. The research focuses on eliminating dead-time effects and addresses the issue of “how to offset phase loss, waveform distortion, reduction in transmission power range, and soft-switching failure caused by dead time through dynamic correction of phase shift amounts under non-ideal switching conditions.”
- (2)
Irreplaceable performance: Comparative experiments clearly show that after introducing this compensation algorithm, the efficiency is increased by up to 4% and at least 1.4% within the full power range.
The work done in this paper is as follows:
- (1)
Considering the dead-time issue in the practical application of DAB converters, this paper analyzes the dead-time effects generated by the 5-DOF modulation strategy after introducing dead-time, and studies its electrical characteristics.
- (2)
A 5-DOF-DTC control strategy is proposed, which adjusts switching pulses and compensates for phase shift ratios, with the theoretical compensation effect derived and verified.
- (3)
An experimental platform is built to verify the effectiveness of the proposed strategy.
2. Principle of Five Degrees of Freedom
Shown in
Figure 3 is the waveform diagram of the five-degree-of-freedom modulation strategy. On the primary side, D
1 is the duty cycle of power switching tubes S
2 and S
4, and D
2 is the phase shift time between power switching tubes S
1 and S
4; similarly, on the secondary side, D
3 is the duty cycle of power switching tubes S
6 and S
8, and D
4 is the phase shift time between power switching tubes S
5 and S
8; in addition, D
5 is an independent degree of freedom, representing the phase shift time between power switching tubes S
1 and S
5. The relationship among these five degrees of freedom is as shown in Equation (1):
In symmetric duty cycle modulation, TPS (triple-phase-shift) is the most unified form among all modulation strategies. However, after introducing asymmetric duty cycles, the five-degree-of-freedom modulation strategy becomes the most unified form of all phase-shift modulation strategies. The conversion relationships between various modulation strategies are shown in
Figure 4 and
Table 2.
Reference [
16] has proposed an optimal five-degree-of-freedom modulation strategy within the wide voltage range where the voltage transmission ratio is
. The full-power range optimization control strategy is shown in
Table 3. It can be seen from
Table 3 that in Mode F,
, which satisfies the EPS conditions in
Table 2. Therefore, Mode F is the EPS modulation in the symmetric duty cycle modulation strategy, and thus the analysis method of the symmetric duty cycle modulation strategy is used to analyze its electrical characteristics. However, Mode B does not meet the conditions of the symmetric duty cycle modulation strategy, so the analysis method of the asymmetric duty cycle modulation strategy is adopted to analyze its electrical characteristics.
The ZVS conditions of each switching tube in Mode B and Mode F are shown in
Table 4 and
Table 5, respectively.
According to the average transmission power calculation Formula (2):
The calculated expressions for the transmission power of Mode B and Mode F are as shown in Equation (3):
3. Performance Comparison of Five-Degree-of-Freedom Optimal Modes Before and After Adding Dead Time
In practice, to prevent the upper and lower switching tubes of the same bridge arm in the converter from conducting simultaneously, a dead time is usually inserted between the complementary conduction intervals. Its basic principle is to increase the dead time by delaying the rising edge of the pulse, that is, by delaying the start-up time of the switching tube. However, the existence of dead time will cause its control strategy to deviate from the optimal control, and will lead to problems such as voltage and current waveform distortion, deterioration of soft switching capability, and reduction in transmission power. This section analyzes in detail the electrical characteristics of the five-degree-of-freedom modulation strategy before and after the introduction of dead time under the step-down condition, and compares and analyzes the changes in its inductor current stress, the soft-switching capability, and transmission power.
3.1. Mode F in the High-Power Segment
Taking the case where dead time is not added in Mode F for calculation and analysis, according to the theoretical waveform diagram of Mode F, the time-domain analysis method is used to solve the inductor current in each interval, and its expression is:
It can be seen from
Figure 5a that there is the following relationship between the action timing of each power switch and the modulation degree of freedom.
The optimal solution for Mode F in
Table 3 satisfies the TPS modulation in the symmetric duty cycle modulation as shown in
Table 2. Since the inductor voltage and inductor current of the DAB converter with symmetric duty cycle exhibit odd symmetry over a half-cycle, the analysis method for symmetric duty cycles can be applied when analyzing the current expressions at various moments in Mode F. The principle is as follows:
In Mode F, it can be expressed in detail as:
Meanwhile, according to the ampere-second balance principle of the DAB converter within one cycle, the integral of the inductor current over a cycle is zero, from which the expressions of the inductor current at the turn-on moments of each switching device within a half-cycle can be derived, as shown in
Table 6. This analytical method can also be used to solve the expressions of the inductor current at the turn-on moments of each switching device after dead time is introduced.
3.1.1. Soft-Switching Characteristics
After the introduction of dead time, the ZVS conditions of each switching tube remain unchanged, and the current expressions at the start-up moment of switching tubes S
4 and S
5 are as shown in Equation (4):
For switching tube S5, by comparing the start-up currents before and after the introduction of dead time, and defining as the difference between the start-up current after adding dead time and that without dead time, it can be found that . Therefore, after adding dead time, the start-up current of switching tube S5 still satisfies ZVS. For switching tube S4, by comparing the start-up currents before and after the introduction of dead time, and defining as the difference between the start-up current after adding dead time and that without dead time, it can be found that the value of can be either positive or negative, which mainly depends on the magnitude of the dead time duty cycle d. Therefore, after adding dead time, the start-up current of switching tube S4 does not necessarily satisfy ZVS. From the above analysis, it can be concluded that after the introduction of dead time, not all switching tubes in Mode F can satisfy ZVS, so their ZVS capability is weakened after adding dead time.
3.1.2. Current Stress Characteristics
After the introduction of dead time, the current stress of Mode F occurs at
, and the inductor current stress at this moment is calculated as shown in Equation (5). The deviation of the inductor current stress before and after adding dead time is
, which indicates that the current stress of Mode F increases after adding dead time.
3.1.3. Soft-Switching Output Power Range
According to Formula (1), the expression of transmission power
of Mode F after the introduction of dead time is as shown in Equation (6):
Substituting the optimization results in
Table 2, it is simplified to Equation (7):
After the introduction of dead time, the transmission power range of Mode F is as shown in Equation (8), which indicates that the transmission range of Mode F decreases after adding dead time, with the maximum transmission power being
.
3.2. Mode B in the Low-Power Segment
The theoretical operating waveforms of Mode B before and after the introduction of dead time are shown in
Figure 6. A time-domain analysis is conducted on Mode B without dead time, and the expression for the inductor current is obtained as follows:
It can be seen from
Figure 6a that there is the following relationship between the action timing of each power switch and the modulation degrees of freedom:
Since Mode B employs asymmetric duty cycle modulation, the analysis method for symmetric duty cycles cannot be applied. However, its inductor current still satisfies the ampere-second balance, based on which the initial value of the inductor current can be obtained, and then the inductor current at the turn-on moment of each switching device can be derived. This analytical method can also be used to solve the expressions of the inductor current at the turn-on moments of each switching device after dead time is introduced.
Table 7 presents the expressions of the starting current for each switching tube before and after the addition of dead time, respectively.
3.2.1. Soft-Switching Characteristics
By analyzing the operating waveform diagrams before and after the introduction of dead time, it is easy to find that before dead time is added, the starting currents of switching tubes S
4, S
5 and S
8 are equal, and the starting currents of switching tubes S
2, S
6 and S
7 are also equal. When the optimized control results are applied to
Table 6, it can be seen that the starting currents of these six switching tubes are zero. After the introduction of dead time, the starting currents of switching tubes S
4, S
5 and S
8 remain equal, and the starting currents of switching tubes S
2 and S
6 also remain equal. Similarly, when the optimized control results are applied to
Table 6, it can be found that the starting currents of switching tubes S
2, S
6 and S
7 are less than 0, while the starting currents of switching tubes S
4, S
5 and S
8 are affected by the dead time ratio d and the voltage transmission ratio M, making it impossible to accurately determine their positive or negative values. The soft-switching characteristics of each switching tube before and after the addition of dead time are shown in
Table 8.
3.2.2. Current Stress Characteristics
Since Mode B adopts asymmetric duty cycle modulation, the expression of its inductor current stress is very complex. For asymmetric duty cycles, the peak-to-peak value of the inductor current is often used to replace the inductor current stress. After the introduction of dead time, the peak-to-peak value of the inductor current in Mode B is given by Equation (15). The deviation of the inductor current peak-to-peak value before and after adding dead time is
, which indicates that the peak-to-peak value of the inductor current in Mode B increases after adding dead time.
3.2.3. Soft-Switching Output Power Range
According to Formula (1), the expression of transmission power
of Mode B after the introduction of dead time is as shown in Equation (16):
Substituting the optimization results in
Table 2, it is simplified to Equation (17):
After the introduction of dead time, the transmission power range of Mode B is as shown in Equation (18). It can be seen that the transmission range of Mode B decreases after adding dead time, with the maximum transmission power being
.