System-Level Smart Robotic Harvesting for High-Value Greenhouse Crops: A Review
Abstract
1. Introduction
1.1. Research Background and Practical Demand
1.2. Conceptual Definition and Scope of Review
1.3. Related Reviews and Analytical Gap
1.4. Literature Search Strategy and Study Selection
1.5. Research Framework and Section Organization
2. Greenhouse Harvesting Environments and Crop Characteristics
2.1. Greenhouse Types and Cultivation Systems
2.2. Greenhouse Spatial Structure and Access Aisles
2.3. Greenhouse Illumination and Visual Conditions
2.4. Crop Morphology, Spatial Distribution, and Biophysical Interaction Characteristics
2.4.1. Crop Morphology and Spatial Distribution of Targets
2.4.2. Occlusion, Overlap, and Structural Uncertainty
2.4.3. Compliant Deformation, Fragility, and Detachment Characteristics
2.4.4. Preharvest Environment and Postharvest Quality
3. Technical Requirements for Greenhouse Harvesting Robots
3.1. Requirements for Multimodal Perception and Scene Understanding
3.2. Requirements for Harvestability Assessment, Task Decision Making, and Motion Planning
3.3. Requirements for Compliant Manipulation and Closed-Loop Interaction
3.4. Requirements for Continuous Operation, Autonomous Recovery, and System Coordination
4. System Architecture of Greenhouse Harvesting Robots
4.1. Overall Architecture and Closed-Loop Mechanisms
| System Level | Principal Implementation | Key Interfaces and Outputs |
|---|---|---|
| Execution layer | Mobile platform, height-adjustment mechanism, manipulator, end effector, and collection device | Device pose, action stage, load state, fruit-retention state, and bin-entry state |
| State layer | Platform-mounted and fixed-view cameras, eye-in-hand sensors, joint and contact sensors, and scene-update module | Target identity, three-dimensional pose, organ relationships, robot state, confidence, and information validity period |
| Task and motion layer | Task management, harvestability assessment, target ranking, motion planning, trajectory control, and local correction | Action type, pre-manipulation pose, permitted approach direction, trajectory, termination conditions, and recovery entry point |
| Safety layer | Container and conveyance management, energy and communication monitoring, device interlocks, watchdogs, and emergency stops | Capacity and bin-entry states, energy and communication states, fault codes, safe stop, and maintenance request |
4.2. Perception, Scene Understanding, and Decision-Making Functions
4.3. End-Effector and Fruit Collection System
4.4. Mobile Platform and Manipulator
| Configuration | Applicable Scenario | Principal Characteristic | Key Constraint |
|---|---|---|---|
| Pipe-rail platform, lift, and industrial manipulator | Greenhouses with standardized infrastructure and a wide range of target heights | Stable longitudinal guidance and a broad range of pose adjustment | Limited by rail gauge and headland conditions; relatively high robot mass and large collision envelope |
| Free-ranging wheeled platform and industrial manipulator | Work areas without fixed rails that require flexible repositioning | Flexible deployment and the ability to bypass temporary obstacles | High requirements for stationing accuracy, slip prevention, turning, and platform stability |
| Task-specific manipulator with platform-assisted positioning | Crops with relatively regular target distributions and approach directions | Compact structure, fewer degrees of freedom, and lower control complexity | Limited cross-crop adaptability and a need for precise matching to the cultivation system |
| Dual-arm or multi-arm mobile platform | High target density with conditions suitable for parallel operation | Extended spatial coverage and potential for parallel operation | More complex target assignment, inter-arm collision avoidance, shared logistics, and platform loading |
| Gantry or over-row mechanism with manipulator | Elevated or regular row layouts that permit supporting facility modifications | Large coverage, with motion directions aligned to the cultivation structure | Limited by robot dimensions, modification cost, and cross-row transfer |
4.5. Interaction Feedback, Autonomous Recovery, and System Integration
5. Illustrative Case Study: Greenhouse Cucumber Harvesting
5.1. Scene Perception and Harvest-Target Representation
5.1.1. Greenhouse Cucumber Harvesting Scenario and System Configuration
5.1.2. Cucumber Detection and Three-Dimensional Localization
5.1.3. Local Observation and Visual-Servo Correction
5.2. Harvestable-Target Assessment and Harvest-Task Decision Making
5.2.1. Target Harvestability Assessment
5.2.2. Multi-Target Harvesting-Order Generation
5.2.3. Manipulator Approach Paths and Online Adjustment
5.3. Compliant Execution, State Feedback, and System Performance
5.3.1. End-Effector Localization and Peduncle Cutting
5.3.2. Fruit Transfer and Harvest-State Verification
5.3.3. System Performance and Task-Chain Implications
6. Conclusions and Outlook for Smart Robotic Harvesting of High-Value Greenhouse Crops
6.1. System-Level Findings
6.2. Major Bottlenecks and Benchmarking Priorities
6.3. Research Priorities by Evidence Maturity
6.4. Limitations of This Review
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Object | Parameter | Measured Value | Primary Implications for Robotic Operation |
|---|---|---|---|
| Fruit cluster | Length/width/height | 69.34 ± 4.97/30.09 ± 1.78/194.86 ± 14.15 mm | The fruit cluster spans a large vertical range, requiring layered observation and planning of the harvesting order for individual fruits. |
| Fruit cluster | Main rachis length/number of fruits | 45.78 ± 7.54 mm/approximately 12 | The attachment structure and number of fruits jointly determine occlusion relationships and feasible approach directions within the cluster. |
| Individual fruit | Long axis/short axis/fruit height | 29.54 ± 1.72/27.65 ± 2.06/27.65 ± 2.00 mm | These dimensions inform gripper aperture, enveloping scale, and the spatial resolution required for visual localization. |
| Individual fruit | Peduncle length/mass | 17.31 ± 1.12 mm/13.35 ± 2.64 g | The small detachment structure increases localization-accuracy requirements, while fruit mass affects holding force and transfer dynamics. |
| Individual fruit population | Dominant size and mass ranges | >90% of diameters: 27–33 mm; >95% of masses: 10–18 g | The end effector can be designed around the dominant population range, but compliance must be retained for outliers and pose variation. |
| Detachment Mode | Peak Force (N) | Cluster Disturbance Distance (mm) | Peak Angle (°) | Calyx Retention (%) | Implications for Robotic Operation |
|---|---|---|---|---|---|
| Press and snap | 12.3 | 25.8 ± 2.9 | 70.8 ± 6.2 | 96.7 | Low disturbance and good marketability but requires precise identification of the small abscission zone and bending direction. |
| Pulling | 15.2 | 175.9 ± 20.2 | Not applicable | 80.0 | Simple action, but both the required peak force and plant disturbance are high, making it unsuitable for continuous harvesting in dense clusters. |
| Combined pull and twist | 14.6 | 134.0 ± 18.9 | 132.4 ± 8.9 | 76.7 | More complex action and control; still causes substantial disturbance and has relatively poor overall compatibility. |
| Twisting | 13.4 | 22.3 ± 4.3 | 1158.6 ± 122.3 | 76.7 | Minimal plant disturbance but requires a large and continuous end-effector rotation range. |
| Decision Scenario | Core Assessment | Required Output |
|---|---|---|
| Insufficient critical information | Are current observations sufficient for safe manipulation, and can additional observation substantially reduce uncertainty? | Object to verify, recommended viewpoint, minimum confidence, and return conditions |
| Target visible but operating conditions inadequate | Can reachability be restored by repositioning the platform or manipulator or by changing the approach direction? | Repositioning method, pre-manipulation pose, permitted directions, and prohibited regions |
| Multiple coupled targets | Would changing the order improve subsequent visibility, local clearance, and total cost? | Dynamic priority, expected cost and risk, and triggers for reordering |
| Manipulation Stage | Primary Uncertainty or Risk | Required Feedback and Regulation |
|---|---|---|
| Approach | Residual pose error and changes in local clearance | Visual or distance-based verification; adjust speed, pose, and approach direction |
| Initial contact | Incorrect contact location, collision, or sudden load increase | Detect force, tactile, or actuator events; stop or perform a short retreat |
| Stable holding | Insufficient retention, excessive load, or target slip | Fuse pressure, load, and relative-motion signals; adjust retention or terminate |
| Detachment and transfer | Incomplete detachment, dropped fruit, or incomplete collection | Cross-validate vision and state before and after action; limited retry, safe placement, or task rollback |
| Failure Level | Typical Condition | Recovery Requirement |
|---|---|---|
| Local perception or pose | Temporary occlusion, reduced confidence, or small target displacement | Additional observation, local realignment, reduced speed, or short retreat |
| Task, path, or manipulation | Invalid approach direction, blocked path, or incomplete retention or detachment | Return to a safe pose, replan, change order, or perform a limited retry |
| System, equipment, or safety | End-effector or collection fault, communication or energy failure, or risk-limit violation | Stop related actions, enter a safe state, retain logs, and request maintenance or human takeover |
| System or Study | State Representation | Decision/Planning | Implementation Implication |
|---|---|---|---|
| Deep-ToMaToS [106] | Maturity, target detection, and six-dimensional pose are unified within the same target object | Target state is transferred directly to harvesting-action control | Perception outputs should correspond to the task variables required for execution |
| 3MSP2 [93] | Shoulder-mounted and eye-in-hand observations maintain multi-fruit-cluster relationships and candidate poses | Harvesting order and manipulation poses are generated jointly and updated after target removal | Multiview states should support joint decision making over order and pose |
| AHPPEBot [131] | Cluster-fruit relationships, maturity, volume, and peduncle keypoints jointly represent the target | Target selection and path planning are performed in conjunction with the manipulator workspace | Target structure and robot capability must be validated within the same state |
| Digital twin [107] | Dynamic scanning constructs a greenhouse-scale scene of targets, plants, and the robot | Global and local tasks, platform position, and manipulator actions share a common scene version | A unified state can connect platform scheduling with local manipulation |
| General state service | Object table, relational graph, robot state, task stage, and uncertainty | Event-triggered updates provide interfaces to observation, planning, and execution services | Modules should share a unique target identity and scene version |
| Functional Stage | Common Implementation | Key State Interface | Principal Engineering Constraint |
|---|---|---|---|
| Target holding | Gripping, enveloping, suction, or combined mechanisms | Contact location, pressure/load, slip, and retention confirmation | Fruit dimensions, surface damage, localization error, and retention stability |
| Fruit detachment | Cutting, breaking, pulling, twisting, or composite actions | Detachment site, action parameters, connection-release state, and termination conditions | Local clearance, plant disturbance, rotational stroke, and blade safety |
| End-effector perception and control | Eye-in-hand vision, distance, force, tactile, pressure, and actuator states | Stage, confidence, anomaly events, and local-correction outcome | Sensor synchronization, noise, calibration, and end-effector volume |
| Fruit reception and temporary storage | End-effector container, tracking receptacle, chute, or pneumatic tube | Bin entry, capacity, blockage, and dropped-fruit states | Wrist payload, fruit impact, stacking, and channel blockage |
| Unloading and logistics | Manipulator transfer, independent fruit container, and automatic unloading interface | Unloading request, completion confirmation, and container reset | Additional trajectory, time budget, localization, and system interlocks |
| Level | Primary State Input | Control or Management Mechanism | Anomaly Handling |
|---|---|---|---|
| Motion feedback | Image error, relative pose, joint state, and collision distance | Visual servoing, speed adjustment, and local trajectory correction | Pause, retreat, additional observation, or replanning |
| Contact feedback | Force, tactile, pressure, actuator state, and target motion | Stage-specific thresholds, retention regulation, and safe stopping | Release load, adjust pose, perform a limited retry, or terminate |
| Task control | Target identity, scene version, action stage, and completion event | Finite-state machine, behavior tree, or hierarchical task scheduling | Defer or skip the target, roll back the task, and verify recovery |
| System safety | Communication, energy, container, and equipment states and standardized fault codes | Watchdogs, interlocks, emergency stops, logging, and human-takeover interface | Isolate the fault, enter a safe state, and retain traceable records |
| System/Scenario | Perceptual and Representational Object | Representative Data | Implication for Manipulation |
|---|---|---|---|
| Global RGB-D [168] | Cucumber targets, depth, and global position | 1920 × 1080; approximately 5000 images and 30 video sequences; candidate-target confidence threshold > 0.95 | Construct candidate targets and harvesting order; a detection box cannot substitute for peduncle and approach poses |
| Complex-background detection [169] | Visible region, centroid, and major-axis direction | 45 scenes; P/R/F1 = 85.65%/90.10%/87.8%; centroid errors of 6/5 px; orientation MAE of 10.1 degrees | Orientation is more sensitive to occlusion, overexposure, and chromatic similarity; the manipulation representation must retain uncertainty |
| Eye-in-hand local perception [168] | Fruit contour, peduncle region, and local three-dimensional pose | 640 × 480; 16–23 FPS; depth-based background removal and FPFH features | Use continuous local observation to replace single-frame long-range localization and correct the peduncle-end-effector relative pose |
| 6DRVS peduncle perception [175] | Peduncle segmentation, tracking, and six-dimensional pose under oscillation | 100 cucumber samples; 640 × 480; peduncle detection at 15–37 FPS; with 6DRVS, perception and approach success rates were 90.00% and 82.22%, respectively, versus 70.00% and 77.14% without 6DRVS | Video stabilization, frequency-domain filtering, and six-dimensional pose estimation convert dynamic observations into online approach constraints |
| Cucumber-Target State | Key Evidence | Decision Action | Planning/Control Output | Reassessment Trigger |
|---|---|---|---|---|
| Fruit and peduncle reliable; sufficient local clearance | Stable identity and reliable pose; main stem and neighboring fruits outside the tool envelope | Execute the current target | Pre-manipulation pose, approach direction, speed, termination conditions, and retreat path | Target oscillation, clearance change, or excessive approach error |
| Fruit reliable; peduncle or upper connection unclear | Missing depth, occlusion, or high axial uncertainty | Pause and obtain additional local observations | Recommended viewpoint, observation distance, and minimum information requirement | Peduncle visibility reaches the threshold; defer after the observation budget is exhausted |
| Target passes gating; current entry path congested | Outer targets cause occlusion, platform position is poor, or a local obstacle occupies the corridor | Return to the pre-manipulation pose, reorder, or reposition | Prioritize outer targets; adjust platform or manipulator; generate a new pre-manipulation pose and local replan | Target removal, completed platform repositioning, or restoration of local-path feasibility |
| High main-stem or infrastructure risk; repeated entry failure | Hazardous tissue enters the tool window, inverse-kinematic margin is insufficient, or failure conditions remain unchanged | Mark temporarily unharvestable; defer or skip | Failure cause, reassessment conditions, and safe retreat path | Substantive change in viewpoint, agronomic state, or robot position |
| System/Study | Validation Context and Autonomy/Human Intervention | Key Reported Performance | System-Level Implication |
|---|---|---|---|
| Early autonomous cucumber robots [178,180] | Greenhouse/protected-cultivation trials; autonomous single-fruit operation reported; intervention frequency NR | Complete-task success approximately 80% in one trial and 74.4% in another; cycle approximately 45 s/fruit, or 65.2 s per successful fruit and 124 s/fruit when all attempts were included | Complete-chain feasibility was demonstrated, but retries and return motion strongly reduced effective throughput |
| Hierarchical perception and integrated end effector [168] | Greenhouse/protected cultivation; hierarchical perception, local servoing, suction retention, cutting, and gravity transfer; intervention frequency NR | Complete-system success 56.6%; stage rates 83.8% detection, 78.4% entry, and 86.2% cutting; mean cycle 56.0 s/fruit | Serial stage losses accumulate; canopy entry and local alignment are critical interfaces |
| Continuous-harvesting system [167] | Greenhouse/protected cultivation; multi-target continuous-path operation; intervention frequency NR | Complete-task harvesting success and full cycle time NR; collision-free rate 92.24%; path length 31.1% of the return-path baseline | Nonproductive inter-target motion was reduced, but complete outcome and intervention metrics remain necessary |
| Evaluation Domain | Minimum Reporting Set | Operational Definition and Context |
|---|---|---|
| Complete-task success | Total candidate targets; eligible/harvestable targets; successful marketable fruits; explicit failure/exclusion counts | Report success per eligible target with crop/cultivar, maturity criterion, scene preparation, and sample size |
| Effective cycle time and retry cost | Total operating time; successful fruits; retries; recovery time; travel/unloading/waiting included or excluded explicitly | Report time per successfully collected fruit including observation, approach, retries, and recovery |
| Product quality | Harvested fruits assessed; damaged/downgraded fruits; crop-appropriate quality endpoints | Report damage/downgrade with maturity, contact method, calyx/stem requirements, and postharvest assessment interval |
| Failure detection and recovery | Failures by stage; retries; recovered failures; unrecovered stops; recovery time | Use an explicit failure taxonomy, retry limit, and exit/safety conditions; report recovery success and cost |
| Human intervention/autonomy | Interventions and takeover events; intervention duration; manual tasks remaining | Report interventions per hour or eligible target and define the autonomous operating scope, including reset, fruit handling, container exchange, recovery, and supervision |
| Economic viability | Capital and retrofit costs; maintenance, consumables, energy, and operator costs; net labor hours saved or reallocated; seasonal utilization; payback period or return on investment | Report costs per kilogram of marketable output or per operating season and state assumptions for utilization, service life, labor cost, discount rate, and product value |
| Continuous operation | Operating duration; uptime/downtime by cause; marketable output; maintenance and energy use | Report effective fruit/h or kg/h and operational availability over consecutive harvests, shifts, or days under documented greenhouse conditions |
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Wang, J.; Xi, C.; Chen, Y.; Su, L.; Tang, Z. System-Level Smart Robotic Harvesting for High-Value Greenhouse Crops: A Review. Agronomy 2026, 16, 1795. https://doi.org/10.3390/agronomy16181795
Wang J, Xi C, Chen Y, Su L, Tang Z. System-Level Smart Robotic Harvesting for High-Value Greenhouse Crops: A Review. Agronomy. 2026; 16(18):1795. https://doi.org/10.3390/agronomy16181795
Chicago/Turabian StyleWang, Junyi, Chenyu Xi, Yiming Chen, Ling Su, and Zhong Tang. 2026. "System-Level Smart Robotic Harvesting for High-Value Greenhouse Crops: A Review" Agronomy 16, no. 18: 1795. https://doi.org/10.3390/agronomy16181795
APA StyleWang, J., Xi, C., Chen, Y., Su, L., & Tang, Z. (2026). System-Level Smart Robotic Harvesting for High-Value Greenhouse Crops: A Review. Agronomy, 16(18), 1795. https://doi.org/10.3390/agronomy16181795

