1. Introduction
Diabetic foot ulcers (DFUs) are a frequent complication of diabetes and represent a typical chronic wound. According to the International Diabetes Federation, about 10% of the global population had diabetes by 2021, and this number is projected to increase further in the coming decades [
1,
2,
3,
4,
5]. The prevalence of DFU varies by region, with reported rates of approximately 15.0% in Southeast Asia, 10.0–30.0% in Africa, 21.0% in Brazil, 1.0–17.0% in Europe, and 5.0–20.0% in the Middle East and North Africa [
1,
2,
3,
4]. Chronic diabetic wounds such as DFUs are prone to recurrent infection and non-healing, substantially increasing morbidity, mortality, and healthcare costs. Thus, improving diabetic wound management has become a significant challenge for healthcare systems worldwide [
3,
4,
5].
Conventional wound dressings primarily function by absorbing exudate, keeping the wound relatively dry, and serving as a physical barrier to external microorganisms. However, they show limited ability to actively modulate the wound microenvironment, and their efficacy in chronic diabetic wounds is often unsatisfactory. In contrast, hydrogels can absorb exudate, cool the wound surface, relieve pain, and provide a moist environment that favors tissue regeneration while reducing dehydration and scar formation [
6,
7,
8,
9]. Hydrogels can also act as carriers for bioactive agents (e.g., antibacterial or antioxidant components), offering opportunities for active wound modulation.
Protocatechualdehyde (PA) is a naturally occurring phenolic aldehyde with reported pro-apoptotic and antibacterial effects [
10]. Its aldehyde group can react with amino groups to form imine (Schiff-base) bonds, while catechol groups can coordinate with metal ions such as Fe
3+ [
11]. Through these dynamic covalent and coordination bonds, PA-based systems can give hydrogels self-healing and stimuli-responsive properties, which may improve wound healing [
11,
12]. Complexes formed by PA and Fe
3+ (PA@Fe) exhibit near-infrared (NIR) responsiveness and can act as photothermal conversion materials. NIR-triggered photothermal therapy (PTT) has attracted attention for infected wound treatment because it is non-invasive, remotely controllable, and can selectively heat local tissues to kill microorganisms [
13,
14]. However, excessive laser power may cause thermal damage to surrounding tissues. Therefore, it is important to achieve sufficient antibacterial photothermal effects under relatively low NIR power densities that meet safety guidelines.
Chondroitin sulfate (CS) is a sulfated polysaccharide widely present in the extracellular matrix of human tissues. It can promote cell proliferation, inhibit apoptosis, modulate fibroblast growth factor expression, and reduce inflammatory responses [
15]. Owing to its biodegradability, biocompatibility, and safety, CS is often used as a building block for hydrogels. To enhance adhesion and antioxidant properties, CS can be combined with catechol-containing small molecules (e.g., dopamine, DOPA, gallic acid, protocatechualdehyde), enabling dynamic interactions with tissue surfaces.
Electrical properties also play a vital role in wound healing. Skin is sensitive to electrical signals and presents an endogenous electric field (EF) that regulates cell–cell signaling and contributes to wound repair [
6,
16]. Disruption of the epithelial barrier during wounding can perturb the local EF, thereby impairing cell communication and delaying healing [
17]. Conductive wound dressings may help reconstruct local electrical cues without external electrical stimulation. Conductive hydrogels have been shown to influence adhesion, migration, and proliferation of fibroblasts and endothelial cells, partly through activation of PI3K/AKT and MEK/ERK pathways, which are important for angiogenesis [
18,
19,
20].
Carbon nanotubes (CNTs) possess high mechanical strength, large specific surface area, and stable photothermal and electrical properties [
21,
22,
23]. CNT-containing scaffolds have been reported to enhance conductivity, promote cell–cell coupling, and modulate biological activities [
24,
25,
26]. However, pristine CNTs may raise concerns regarding cytotoxicity and hemocompatibility, and surface modification is often required to improve their biological performance.
Based on these considerations, we designed a conductive, photothermal, and antioxidant hydrogel aimed at chronic diabetic wound management. Specifically, we synthesized ε-PL-CNT-PEG by grafting ε-poly-L-lysine (ε-PL) and NH
2-PEG-NH
2 onto carboxylated single-walled CNTs. We also prepared aminated chondroitin sulfate (CS-ADH) and PA@Fe complexes. By adjusting the feeding ratios and using Schiff-base crosslinking between aldehydes and hydrazide groups, we constructed a dynamic hydrogel network incorporating ε-PL-CNT-PEG (
Figure 1). The resulting hydrogels were evaluated for their physicochemical and biological properties, including photothermal response, antioxidant activity, conductivity, self-healing behavior, cytocompatibility, hemocompatibility, and antibacterial performance under NIR irradiation, to assess their potential for application in chronic diabetic wound care.
2. Materials and Methods
2.1. Materials
Carboxylated single-walled carbon nanotubes (SWCNTs) and a CNT dispersant were purchased from Nanjing Muke Nanotechnology Co., Ltd. (Nanjing, China). 1-(3-Dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride (EDC), N-hydroxysuccinimide (NHS), chondroitin sulfate (CS, MW = 8000–20,000 Da, sulfate content = 0.2 mmol/g, determined by barium sulfate gravimetry), protocatechualdehyde (PA), Cell Counting Kit-8 (CCK-8), and 2,2-diphenyl-1-(2,4,6-trinitrophenyl)hydrazyl (DPPH) were obtained from Aladdin Reagent Co., Ltd. (Shanghai, China). ε-Poly-L-lysine (ε-PL, MW < 5000 Da) was purchased from Meilun Biotechnology Co., Ltd. (Dalian, China). Adipic dihydrazide (ADH) and NH2-PEG-NH2 were purchased from Macklin Biochemical Co., Ltd. (Shanghai, China).
All chemicals were used as received unless otherwise stated. Deionized water was used throughout the experiments.
2.2. Preparation and Quantification of SWCNT Dispersion
To prepare a CNT dispersion, 51 mg of the CNT dispersant (TNWDIS) was dissolved in 30 mL deionized water by sonication in an ultrasonic cleaning bath for 10 min. Then, 30 mg of SWCNTs was added to the solution and sonicated in an ice bath using a probe-type ultrasonic cell disruptor for a total of 8 h. The resulting suspension was centrifuged at 11,000 rpm for 1 h, and the supernatant containing dispersed SWCNTs was collected.
To determine the SWCNT concentration, 1.5 mL centrifuge tubes were dried overnight in an oven and weighed at room temperature (m
1). A known volume (V) of the SWCNT dispersion was added to each tube, vacuum dried, and weighed again (m
2). The concentration C (mg/mL) was calculated as:
Each measurement was repeated three times, and the average value was recorded.
2.3. Synthesis of ε-PL-CNT-PEG
A portion of the SWCNT dispersion was diluted to obtain 10 mL of solution at 1 mg/mL. Then 10 mg of EDC and 10 mg of NHS were dissolved and slowly added to the SWCNT dispersion under stirring at room temperature for 45 min to activate the carboxyl groups. ε-PL and NH2-PEG-NH2 were separately dissolved in deionized water at different molar ratios and added dropwise to the activated dispersion (ε-PL first; NH2-PEG-NH2 after 1 h). The mixture was stirred for 10 h in the dark. The pH was adjusted to 7.0 with 0.1 M NaOH to terminate the reaction.
The reaction mixture was dialyzed against deionized water using a dialysis bag (MWCO 3000 Da) to remove unreacted small molecules and by-products, and then lyophilized to obtain ε-PL-CNT-PEG.
2.4. Synthesis of CS-ADH
CS-ADH was prepared via carbodiimide-mediated coupling. Briefly, 1 g of CS was dissolved in 80 mL deionized water under heating and stirring. EDC and NHS were added at a molar ratio of n_(COOH):n_EDC:n_NHS = 1:5:2.5. The pH was adjusted to 5.0 with 0.1 M HCl, and the mixture was stirred in the dark for 1 h to activate the carboxyl groups on CS.
ADH was dissolved in 20 mL deionized water and added to the activated CS solution under stirring. The reaction was continued at room temperature in the dark for 10 h. The pH was then adjusted to 7.0 with 0.1 M NaOH. The reaction mixture was dialyzed (MWCO 3500 Da) against deionized water for 3 days in the dark and then lyophilized for 3 days to obtain CS-ADH as a white cotton-like solid.
2.5. Synthesis of PA@Fe Complex
PA was dissolved in deionized water at 80 °C. Freshly prepared FeCl3 solution (0.1 M) was added to the PA solution at a molar ratio of Fe3+:PA = 1:3. The pH was adjusted to 10.0 using NaOH, and the mixture was stirred at room temperature for 3 h. The resulting PA@Fe complex was lyophilized and stored at room temperature until use.
2.6. Preparation of Hydrogels
- (1)
PA@Fe solution: PA@Fe was dissolved in deionized water to obtain a 0.3 g/mL solution.
- (2)
ε-PL-CNT-PEG dispersion: ε-PL-CNT-PEG was dispersed in deionized water and sonicated in an ice bath for 1 h with a probe-type ultrasonic cell disruptor. The dispersion was then diluted to 50, 100, 150, and 200 μg/mL.
- (3)
CS-ADH solution: CS-ADH was dissolved at room temperature in deionized water or in ε-PL-CNT-PEG dispersions of different concentrations to obtain 0.25 g/mL solutions.
PA@Fe and CS-ADH solutions were mixed at predefined volume ratios to form blank hydrogels with different aldehyde-to-amino ratios, denoted as Gel0–3. By adding different amounts of ε-PL-CNT-PEG into Gel0–3 formulations, four hydrogels with varying CNT contents were obtained, denoted as Gel1, Gel2, Gel3, and Gel4. The specific compositions are summarized in
Table 1.
2.7. Photothermal Performance
For ε-PL-CNT-PEG dispersions, 200 μL of each concentration was placed into 2 mL centrifuge tubes and irradiated with an 808 nm NIR laser (0.8 W/cm2). The temperature change over time was recorded using an infrared thermal imaging camera (T4, Dali Technology, Shanghai, China).
For hydrogels, samples were irradiated with 808 nm NIR light at different power densities (0.2 and 0.3 W/cm2). Temperature evolution was recorded at predefined time points. Photothermal cycling was evaluated by four consecutive heating–cooling cycles (10 min irradiation followed by 10 min cooling in each cycle).
2.8. Rheological Measurements and Self-Healing Tests
Rheological properties were evaluated using a rheometer (MCR302, Anton Paar, Ashland, VA, USA). Frequency sweep tests were performed to measure the storage modulus (G′) and loss modulus (G′′) of Gel0–3 and Gel4 as functions of angular frequency. Temperature sweep tests (heating–holding–cooling) were used to assess the influence of temperature on the mechanical properties.
Self-healing behavior was examined by alternating strain tests. For Gel0–3, oscillatory strain was alternated between 10% and 600%, while for Gel4 it was alternated between 10% and 1500%. Changes in G′ and G″ were monitored over successive cycles to evaluate network disruption and recovery.
Macroscopic self-healing was assessed by cutting cylindrical Gel4 samples into two halves and bringing the cut surfaces into contact at room temperature. The healing process was observed at 5, 10, and 20 min to evaluate recovery of integrity and ability to support their own weight and stretching.
2.9. Swelling and Degradation
To evaluate swelling and degradation, lyophilized cylindrical samples of Gel0–3, Gel4, and Gel4 + NIR (Gel4 after NIR irradiation) were immersed in phosphate-buffered saline (PBS) under different conditions: (a) pH 7.4, 37 °C; (b) pH 7.4, 25 °C; and (c) pH 5.0, 37 °C. For each condition, three samples were tested.
At predetermined time points, samples were removed, gently blotted to remove surface water, weighed (W
i), and returned to the medium. Swelling ratio (%) was calculated as:
where W
0 is the initial dry mass of the hydrogel. Measurements were continued until complete degradation was observed. Each experiment was performed in triplicate.
2.10. Adhesion Tests
To qualitatively assess adhesion, 200 μL of hydrogel was applied to various substrates, including paper, metal, plastic, rubber, glass, and porcine skin (or rat skin). After gelation, the samples were gently lifted to observe whether the hydrogel could adhere to and support the substrate without detachment.
2.11. Antioxidant Activity
2.11.1. DPPH• Radical Scavenging
Hydrogel samples (200 μL) were incubated with 1 mL DPPH• solution (0.1 mM in ethanol or appropriate solvent) at 37 °C in the dark. At predetermined time points, the supernatant was collected and the absorbance at 517 nm (OD
i) was measured using a microplate reader. The initial absorbance of DPPH• solution (without hydrogel) was recorded as OD
0. The DPPH• scavenging percentage was calculated as:
2.11.2. H2O2 Scavenging
A calibration curve was constructed by measuring the absorbance (410 nm) of Ti(SO
4)
2 (0.03 M, 30 μL) reacted with H
2O
2 (100 μL) at known concentrations. For scavenging experiments, 3 mL of H
2O
2 solution (1 mM) was mixed with 200 μL hydrogel at 37 °C. At selected time points, 100 μL of supernatant was collected, mixed with 30 μL Ti(SO
4)
2, and the absorbance at 410 nm (OD
s) was measured. The absorbance at 0 min (without scavenging) was recorded as OD
e. The H
2O
2 scavenging percentage was calculated as:
2.12. Electrical Conductivity
Electrical conductivity of Gel0–3 and Gel4 was measured using a Keithley 6517B electrometer (Keithley Instruments, Solon, OH, USA). Conductivity values were compared with the reported range for human skin (1 × 10−4 to 2.6 mS/cm). To visually demonstrate conductivity, hydrogel samples were used as conductive bridges in a simple circuit connecting a power supply and a light-emitting diode (LED); illumination of the LED was used as an indicator of electrical conduction.
2.13. Cytocompatibility
Cytocompatibility of ε-PL-CNT-PEG and hydrogel extracts was assessed using NIH3T3 mouse embryonic fibroblasts and the CCK-8 assay. Cells were seeded into 96-well plates at 5 × 103 cells per well and cultured for 24 h to allow attachment. The culture medium was then replaced with medium containing different concentrations of ε-PL-CNT-PEG (50–250 μg/mL) or hydrogel extracts (0.625–10 mg/mL), and cells were incubated for an additional 24 h.
After treatment, medium was removed and replaced with 100 μL of 10% CCK-8 working solution in fresh medium. After 2 h incubation at 37 °C, absorbance at 450 nm was measured. Cell viability (%) was calculated as:
where OD
0 is the absorbance of blank wells (medium without cells), OD
b is the control group (cells without ε-PL-CNT-PEG or hydrogel extract), and OD
a is the absorbance of treated cells. Experiments were performed in triplicate.
2.14. Hemocompatibility
Hemolysis tests were conducted to evaluate hemocompatibility of ε-PL-CNT-PEG and hydrogels. Heparin sodium was dissolved in deionized water (1%) and used to pre-rinse centrifuge tubes. Fresh whole blood from Sprague–Dawley rats was collected and washed three times with 0.9% saline by centrifugation at 3000 rpm for 3 min, discarding the supernatant each time. The red blood cells (RBCs) were resuspended in 0.9% saline to obtain a 2% (w/v) suspension.
Different concentrations of ε-PL-CNT-PEG (50–250 μg/mL) or hydrogel samples (50 μL) were added to 2 mL centrifuge tubes along with 1 mL RBC suspension and incubated at 37 °C, 60 rpm, for 3 h. After centrifugation (3000 rpm, 3 min), the supernatants were collected, and the absorbance at 540 nm (OD
d) was measured. Saline (0.9%) served as the negative control (OD
c), and 0.1% Triton X-100 as the positive control (OD
0). The hemolysis ratio (%) was calculated as:
Each experiment was repeated three times.
2.15. In Vitro Antibacterial Assays
Antibacterial activity of ε-PL-CNT-PEG and hydrogels was evaluated against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). For ε-PL-CNT-PEG, different concentrations were added into wells of a 48-well plate. For hydrogels, 200 μL of each formulation was placed in the wells. Then, 200 μL of bacterial suspension (1 × 106 CFU/mL) was added to each well. Selected wells were irradiated with 808 nm NIR light for 10 min at designated power densities. Subsequently, 500 μL Luria–Bertani (LB) medium was added to each well, followed by incubation at 37 °C for 12 h.
After incubation, 70 μL of bacterial suspension from each well was spread onto LB agar plates and incubated at 37 °C for another 12 h. Colony formation was observed and photographed. Bacterial survival rates were calculated by comparing colony counts of treated groups with those of untreated controls.
4. Discussion
In this study, we developed a PA@Fe/CS-ADH/ε-PL-CNT-PEG hydrogel that combines several functions that are considered important for chronic diabetic wound management, namely photothermal antibacterial activity, ROS scavenging, electrical conductivity, adhesion, and self-healing. In vitro, the material showed acceptable cytocompatibility and hemocompatibility, pH-dependent degradation compatible with an infected wound microenvironment, and strong antibacterial activity against
E. coli and
S. aureus, especially when combined with low-power near-infrared irradiation. These findings place the present system within the broader class of multifunctional hydrogels that aim to actively modulate the hostile microenvironment of diabetic wounds rather than simply covering the defect [
27].
A key design element of this hydrogel is the PA@Fe–CS-ADH dynamic network. Catechol–Fe
3+ coordination and imine (Schiff-base) bonds have been widely used to endow hydrogels with self-healing, pH/NIR responsiveness, and antioxidant activity. Recent catechol–Fe
3+ hydrogels have shown that coordination-based networks can efficiently scavenge ROS, display NIR-induced photothermal conversion, and promote skin repair in diabetic wound models [
28]. Our results are consistent with these trends: Gel4 exhibited ~60–65% scavenging of DPPH• and H
2O
2 within a few hours, and the PA@Fe component contributed to stable photothermal heating under 808 nm irradiation. Importantly, the hydrogel degraded more rapidly under mildly acidic conditions (pH 5.0) than at physiological pH, which is relevant because chronic infected wounds are often slightly acidic. Such pH-sensitive degradation may help the dressing adapt to the wound microenvironment and could facilitate gradual replacement by regenerating tissue.
The incorporation of ε-PL-CNT-PEG distinguishes this system from many previously reported catechol–Fe
3+ hydrogels. ε-Poly-L-lysine is a cationic peptide already used as a food preservative and investigated as an active antibacterial component in hydrogels and coatings; multiple groups have shown that ε-PL can enhance bacterial killing and, in some cases, promote wound healing in vivo [
29]. In the present work, ε-PL is presented in two forms: covalently grafted onto CNTs (ε-PL-CNT-PEG) and as residual free amino groups in the hydrogel network. This design may provide both contact-killing through cationic surface interaction and local release of ε-PL from a dynamic network. At the same time, PEGylation and ε-PL functionalization improved CNT dispersibility and reduced cytotoxicity and hemolysis compared with unmodified CNTs, which addresses one of the main concerns associated with carbon nanotube use in biomedical applications.
The CNT component is also central to the conductive and photothermal behavior of the hydrogel. Conductive dressings are increasingly recognized as promising tools to restore or mimic endogenous electrical cues at wound sites and to interface with electronic monitoring systems [
30]. Carbon nanomaterials, including CNTs, are among the most widely used electroactive fillers, and CNT-based hydrogels have been reported to enhance cell migration, support angiogenesis, and accelerate wound closure in experimental models. In our system, small amounts of ε-PL-CNT-PEG raised the conductivity of the hydrogel to ~0.21 mS/cm, within the broad range reported for human skin, while maintaining cell viability above 90%. Although we did not directly demonstrate any bioelectrical regulation of cells, the conductivity and ability to bridge an LED circuit indicate that the material could, in principle, support electrical stimulation or sensing in future studies.
Compared with many photothermal hydrogels that rely on relatively high NIR power densities, an advantage of the present system is that strong antibacterial activity was achieved at 0.2–0.3 W/cm2. Some reported photothermal platforms use power densities ≥0.6 W/cm2, which raises concerns about thermal damage to surrounding tissues, particularly in poorly perfused diabetic limbs. Here, ε-PL-CNT-PEG and PA@Fe acted synergistically: the intrinsic antibacterial activity of ε-PL and CNTs reduced baseline survival, and photothermal heating further decreased bacterial counts, with Gel4 almost completely eradicating E. coli and S. aureus after 10 min irradiation at 0.2 W/cm2. While these in vitro data cannot be directly extrapolated to in vivo infected wounds, they suggest that combining chemical and photothermal mechanisms may allow effective bacterial control under relatively mild irradiation conditions.
The dynamic nature of the PA@Fe/CS-ADH network also provided self-healing and adhesion, which are increasingly viewed as desirable features for modern dressings. Self-healing hydrogels can conform to moving joints, resist mechanical disruption, and maintain coverage with less frequent replacement, which is particularly relevant for plantar and peri-articular diabetic ulcers. Reviews of self-healing adhesive hydrogels emphasize that catechol-containing systems excel at wet-tissue adhesion and repeated damage–repair cycles [
31]. In line with this, Gel4 rejoined within minutes after cutting and adhered to a wide range of substrates, including skin, metal, and plastic, while tolerating finger flexion. These properties may improve patient comfort and reduce the risk of dressing displacement.
Despite these strengths, the present work also has several limitations that should be acknowledged. First, all biological evaluations were conducted in vitro. We did not perform in vivo studies in diabetic or infected wound models, so it remains unknown whether the combined antioxidant, conductive, and photothermal functions translate into faster or higher-quality tissue repair. Many recent multifunctional hydrogels have demonstrated that ROS scavenging and photothermal antibacterial activity can synergistically accelerate re-epithelialization, collagen remodeling, and angiogenesis in diabetic wounds [
27]; similar data would be essential to validate the present system. Second, while ε-PL-CNT-PEG greatly improved CNT dispersibility and reduced acute cytotoxicity, long-term biosafety of CNTs, particularly in poorly vascularized chronic diabetic wounds, remains a concern. Systematic studies on CNT retention, potential inflammatory responses, and clearance pathways would be important before considering clinical translation.
Third, our antibacterial assays focused on planktonic
E. coli and
S. aureus monocultures. Chronic diabetic wounds, however, often harbor polymicrobial biofilms, including antibiotic-resistant strains and fungi. Several groups have begun to evaluate ε-PL-containing gels or hydrogels in biofilm models and animal infections, showing substantial but sometimes incomplete biofilm reduction [
32]. Future work should therefore test the present hydrogel against mixed-species biofilms and in more complex infection models. In addition, we did not investigate how the hydrogel influences key cellular processes such as keratinocyte migration, fibroblast matrix production, macrophage polarization, or endothelial tube formation. These are now standard endpoints in the evaluation of advanced wound dressings and would help clarify the mechanisms by which conductivity, ROS scavenging, and photothermal cues interact at the cellular level.
Finally, compared with emerging “intelligent” dressings that integrate drug delivery, glucose or pH sensing, and wireless monitoring [
33,
34], our design is still relatively simple. The dynamic imine/coordination network and conductive CNT framework could, in future studies, be combined with glucose-responsive motifs, oxygen-releasing particles, or embedded microelectrodes to provide both therapy and real-time feedback. It may also be possible to tune the mechanical modulus closer to that of native skin and to optimize degradation kinetics for different wound depths and exudate levels.
5. Conclusions
In this work, we developed a dynamic conductive hydrogel dressing based on PA@Fe, CS-ADH, and ε-PL-CNT-PEG. The hydrogel integrates reversible dynamic crosslinks with a CNT-enabled conductive/photothermal network, yielding robust mechanical performance, rapid self-healing, strong tissue adhesion, and skin-range electrical conductivity. Moreover, the hydrogel exhibits broad antibacterial activity under NIR irradiation and provides antioxidant capability, which together address key challenges in infected chronic wounds. In vitro cytocompatibility and hemocompatibility tests indicate good biocompatibility.
Although these results support the potential of the hydrogel as an advanced dressing for chronic diabetic wounds (e.g., diabetic foot ulcers), further validation under diabetic-mimicking conditions and in vivo diabetic wound models is needed to confirm therapeutic efficacy and safety. Overall, this multifunctional hydrogel offers a promising platform for next-generation wound dressings.