Terahertz Dielectric Characterization and Hybrid Debye–Lorentz Modeling of Silicone Rubber Composites for Composite Insulators
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials and Processing
- Mechanical Compounding: The raw PDMS gum was first plasticized in a high-shear internal mixer. ATH and SiO2 fillers were incrementally added to the matrix under controlled shear conditions to prevent excessive heat buildup while ensuring the breakdown of filler agglomerates.
- Milling and Homogenization: The compound was then transferred to a two-roll mill. Through repeated shearing and folding, the additives—including hydroxy silicone oil and coupling agents—were uniformly distributed.
- Heat Treatment: To eliminate volatile low-molecular-weight components and stabilize the filler–matrix interface, the mixture underwent a vacuum heat treatment process at approximately 150–170 °C.
- Vulcanization: Finally, after the addition of a peroxide curing agent, the compound was molded into sheets using a high-pressure flat vulcanizing press. The curing was performed at 170 °C and 10 MPa for a duration sufficient to ensure complete cross-linking.
2.2. THz-TDS Experimental Platform
2.3. THz Data Processing Methods
3. Results and Discussion
3.1. Evolution of Dielectric Spectra with Filler Content
3.2. Double Debye Model Fitting and Analysis
3.3. Debye–Lorentz Model Fitting and Analysis
4. Conclusions
- With aluminum trihydroxide (ATH) filler loading rising from 95 phr to 185 phr, the dielectric constant of samples increases monotonically by 32% at 1 THz, which is governed by two microscale mechanisms. First, ATH possesses a far higher intrinsic dielectric constant than silicone rubber matrix; increasing the fraction of this high-dielectric filler raises the overall equivalent dielectric performance of composites. Second, more filler particles generate abundant heterogeneous interfaces between filler and matrix. Under terahertz (THz) electric excitation, charges accumulate and align at these interfaces, enhancing interfacial polarization and dielectric constant. Meanwhile, uniform filler dispersion alters the conformation and mobility of siloxane molecular chains, creating more active charge sites for polarization. These factors jointly improve dielectric properties as filler content grows. This variation provides a reliable basis for regulating the high-frequency dielectric performance of composite insulators via filler modification.
- All ATH-filled silicone rubber composites exhibit a stable dielectric abrupt transition near 1.2 THz. This is an intrinsic high-frequency electrical property of the material system, independent of filler proportion. From the perspective of molecular and crystalline vibration, the transition originates from collective resonance of internal chemical bonds. The polydimethylsiloxane (PDMS) matrix is rich in Si-O-Si bonds whose vibration frequencies fall around 1.2 THz, while ATH crystals contain numerous Al-O bonds resonating within the same band. The coupled vibrations of the two bond types switch the material’s polarization mechanism from low-frequency dipole relaxation to lattice resonance, presenting as a sharp change in macroscopic dielectric parameters. It proves that matrix molecular structure and filler crystal characteristics jointly determine the material’s high-frequency dielectric rules.
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Conflicts of Interest
References
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| Name | CAS Numbers | Supplier | Specifications | Purity |
|---|---|---|---|---|
| 184 Silicone | / | Dow Corning Co., Ltd. (Midland, MI, USA) | Weight-average (Mv) 25,000 | / |
| ATH | 21645−51−2 | Shanghai Yien Chemistry Technology Co., Ltd. (Shanghai, China) | 5000 mesh | AR |
| SiO2 | 14464−46−1 | Shanghai Yien Chemistry Technology Co., Ltd. (Shanghai, China) | 12,500 mesh | AR |
| Sample ID | PDMS (phr) | ATH Filler (phr) | SiO2 (phr) | Additives (phr) |
|---|---|---|---|---|
| 1 | 100 | 95 | 35 | 10 |
| 2 | 100 | 125 | 35 | 10 |
| 3 | 100 | 155 | 35 | 10 |
| 4 | 100 | 185 | 35 | 10 |
| 5 | 100 | 155 | 15 | 10 |
| 6 | 100 | 155 | 25 | 10 |
| 7 | 100 | 155 | 45 | 10 |
| Sample | ||||||
|---|---|---|---|---|---|---|
| 1 | 3.53 | 2.09 | 62.71 | 2.03 | 62.71 | 0.80 |
| 2 | 3.66 | 2.18 | 68.89 | 2.12 | 68.89 | 0.82 |
| 3 | 3.68 | 2.55 | 67.04 | 2.49 | 67.04 | 0.88 |
| 4 | 3.79 | 2.39 | 82.16 | 2.34 | 82.16 | 0.85 |
| 5 | 3.63 | 2.59 | 75.74 | 2.54 | 75.74 | 0.94 |
| 6 | 3.51 | 2.07 | 59.73 | 2.01 | 59.73 | 0.79 |
| 7 | 3.44 | 2.16 | 53.58 | 2.10 | 53.58 | 0.76 |
| Sample | ||||||||
|---|---|---|---|---|---|---|---|---|
| 1 | 3.43 | 5.00 | 626.14 | 5.00 | 626.14 | 1.18 | 0.27 | 1.00 |
| 2 | 3.54 | 5.00 | 622.77 | 5.00 | 622.77 | 1.18 | 0.27 | 1.00 |
| 3 | 3.70 | 5.00 | 620.22 | 5.00 | 620.21 | 1.16 | 0.33 | 1.00 |
| 4 | 3.81 | 5.00 | 662.16 | 5.00 | 662.16 | 1.16 | 0.34 | 1.00 |
| 5 | 3.58 | 5.00 | 622.02 | 5.00 | 622.02 | 1.18 | 0.39 | 1.00 |
| 6 | 3.45 | 5.00 | 622.85 | 5.00 | 622.85 | 1.12 | 0.30 | 1.00 |
| 7 | 3.37 | 5.00 | 623.06 | 5.00 | 623.06 | 1.13 | 0.35 | 1.00 |
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Zhang, T.; Cheng, L.; Zhang, S.; Tao, B.; Tan, Q. Terahertz Dielectric Characterization and Hybrid Debye–Lorentz Modeling of Silicone Rubber Composites for Composite Insulators. Polymers 2026, 18, 1427. https://doi.org/10.3390/polym18121427
Zhang T, Cheng L, Zhang S, Tao B, Tan Q. Terahertz Dielectric Characterization and Hybrid Debye–Lorentz Modeling of Silicone Rubber Composites for Composite Insulators. Polymers. 2026; 18(12):1427. https://doi.org/10.3390/polym18121427
Chicago/Turabian StyleZhang, Tengyi, Li Cheng, Shuo Zhang, Bo Tao, and Qingyue Tan. 2026. "Terahertz Dielectric Characterization and Hybrid Debye–Lorentz Modeling of Silicone Rubber Composites for Composite Insulators" Polymers 18, no. 12: 1427. https://doi.org/10.3390/polym18121427
APA StyleZhang, T., Cheng, L., Zhang, S., Tao, B., & Tan, Q. (2026). Terahertz Dielectric Characterization and Hybrid Debye–Lorentz Modeling of Silicone Rubber Composites for Composite Insulators. Polymers, 18(12), 1427. https://doi.org/10.3390/polym18121427

