1. Introduction
There is currently intense industrial interest in biobased adhesives for wood products, as they are considered environmentally friendly alternatives to petroleum-based adhesives. One of the potential biobased resources is soy flour, an agricultural byproduct of soy oil production that is renewable, non-toxic, low-cost, and abundantly available [
1,
2,
3]. Soy-based adhesives have been used in plywood since 1923 [
4]. However, by the 1950s, petroleum-based adhesives dominated due to their higher bond strength and water resistance. While soy flour is widely used in North American hardwood plywood [
5], low wet bond strength is a major barrier to the wider use of these soy-based adhesives in the wood industry [
6,
7].
Soy protein isolates (SPI) are the most concentrated form of commercially available soy protein (~90+% protein). They are useful for studying protein bonding mechanisms but are too expensive for most wood bonding applications [
8,
9]. Most commercial SPIs do not represent the proteins in soy flour because SPIs are often hydrothermally denatured [
10].
Because of the moisture sensitivity of carbohydrates and good performance available from some purified soy proteins, proteins are commonly assumed to be the soy flour component primarily responsible for water-resistant bonding. Many researchers have reported that wet strengths improve if the soy protein is exposed to denaturing conditions before bond formation [
11,
12,
13,
14,
15], but others report not seeing this improvement with soy flour. Denaturation is commonly achieved by heat, acid, base, and/or chemical treatments [
16]. Denaturation disrupts the thermodynamic balance that keeps proteins in their native state, resulting in a new arrangement of molecular interactions (hydrogen bonds, hydrophobic interactions, etc.). This often results in decreased solubility and increased protein aggregation [
17,
18].
In the soy adhesive literature, it is commonly stated that denaturing proteins results in stronger bonds in wood because reactive groups are exposed [
3,
14,
19,
20]. In our experience, we usually observe cohesive failure in the adhesive rather than adhesion failure. This could potentially be remedied by having stronger protein–protein bonds, for which making reactive groups more available might be useful. The literature often claims that denaturing will unfold the protein molecules into loose and disordered structures, which can increase the surface hydrophobicity and accessibility of amino acid side groups that are available for covalent reactions via the Maillard route or crosslinking agent [
3,
17,
19,
20]. These exposed reactive groups, such as amines, are then claimed to increase the shear strength with and without crosslinkers like PAE (polyamidoamine epichlorohydrin) [
14,
15]. However, since the adhesives are rarely applied to wood under denaturing conditions, the proteins applied to wood are likely non-native but compact, to minimize the contact between the hydrophobic amino acids and the water medium [
21]. Because water quickly moves from the adhesive into the wood cell walls after the adhesive application, the adhesive solids content when heat is applied is 50% or more. In a commercial setting, the high solids content limits the protein’s ability to extend during curing. Therefore, we expect the proteins during cure to be fairly compact. The impact of denaturation treatments we apply during this study will be limited to protein refolding/rearranging, resulting in changes to the chemical groups available on the protein surfaces and subsequent aggregation.
In food science, proteins are often exposed to various denaturing conditions to increase their functionality. In this sense, “functionality” is considered as water holding, fat binding, foaming, etc. [
22], which are a function of the physical chemistry and protein arrangement. This differs from the organic chemistry perspective, where “increased functionality” typically means an increase in the number of exposed chemically reactive groups such as amines, thiols, or carboxylic acids. It is reasonable to assume that refolding a protein to increase the number of chemically reactive groups on the surface could increase the density of covalent bonds (and therefore cohesive strength) between neighboring proteins or with crosslinking agents after the bonding process is complete. While it has been shown [
15,
23] that reactive amine groups such as those on the protein surfaces can react with crosslinkers such as PAE, there is no clear understanding of how the number of reactive amines on protein surfaces impact adhesive performance. Moreover, terms such as “increased functionality” or “reactivity” are often used interchangeably in the literature to explain differences in adhesive performance without specifying what is meant by the term nor providing evidence supporting the claim.
Protein denaturation can also increase surface hydrophobicity. If hydrophobic domains on neighboring proteins associate during bonding, their association would presumably contribute to the wet strength of the resulting film. Previous studies have shown that increased protein surface hydrophobicity is beneficial for water-resistant adhesive strength when the protein surface has been made hydrophobic by denaturants [
13,
24]. Alkaline treatment of soy protein has been shown in one study to increase surface hydrophobicity and adhesion strength compared to unmodified soy protein [
25].
Here, we addressed the need for evidence to support or disprove the claim that increased functionality leads to better adhesive strength. We investigated the relationship between bond strength and three outcomes of denaturation: reduced protein size via chain cleavage, increased surface amine content, and increased surface hydrophobicity. For this, we used SPI with 14 different denaturation histories. We tested the hypothesis that strong isolates have more reactive groups on their surface and therefore have more ability to react with the crosslinking chemicals and other proteins. The proteins studied included laboratory-isolated SPI with significant native state character, as evidenced by denaturation enthalpy in DSC, as well as thirteen denatured isolates obtained commercially or further reorganized by treatment with ethanol, anoxic dry heating, or wet heating in an autoclave. We then looked for relationships between the number of reactive amine groups on the protein surfaces, surface hydrophobicity, and the extent of hydrolysis on the wet strength, with and without the crosslinking agent, PAE.
2. Materials and Methods
2.1. Materials
Five commercial soy protein isolates (SPI), ProFAM 646, 781, 875, 891, and 974, all with protein contents between 85 and 90% with a maximum of 4% fat and 5% ash (see
Table 1), were provided by ADM (Decatur, IL, USA). Because commercial SPIs are already denatured, native-state, pilot-plant SPI (PPSPI) was made in the USDA Forest Products Laboratory pilot plant (Madison, WI, USA), as described by Hunt et al. [
10]. Briefly, 90 PDI, 200 mesh soy flour Prolia 90-200 (Cargill, Cedar Rapids, IA, USA) was placed in water at 10% solids, pH adjusted to 8.2, and centrifuged to remove insoluble carbohydrates. The supernatant was then acidified to pH 4.5 and again centrifuged to separate the precipitated protein isolate from the soluble carbohydrate supernatant. The precipitated isolate was dispersed as a 15% slurry in reverse-osmosis water, neutralized to pH 7 with NaOH (Sigma Aldrich, St Louis, MO, USA) added dropwise to liquid nitrogen, and freeze-dried. The PPSPI was 85% protein and, when run on SDS-PAGE gels, had a protein molecular weight distribution typical of soy proteins in the literature [
26], though some PPSPI aggregates remained in the loading well. A denaturation enthalpy of 11–14 J/g was observed for the PPSPI in DSC (TA Instruments Q20, New Castle, DE, USA), suggesting that about 2/3 of the protein was in its native state [
27].
Based on the manufacturer’s information, the commercial SPIs were already denatured by jet cooking and possibly other methods to “increase functionality”, i.e., improve food processing characteristics such as emulsification or foaming behavior [
22,
28]. We increased the number of possible protein configurations by further exposing three protein isolates (781, 974, and PPSPI) to the denaturing conditions of wet autoclave, ethanol soak, and anoxic heat treatment.
2.1.1. Autoclave Treatment
Dispersions of 15% solids were mixed for one hour, adjusted to pH 7 ± 0.2 using NaOH, if needed, and autoclaved at 121 °C for 15 min. After cooling, the proteins were flash-frozen in liquid nitrogen and freeze-dried in a freeze dryer (Labconco Corporation, Kansas City, MO, USA). No data from the autoclaved 781 is presented because of an error in the sample preparation.
2.1.2. Ethanol Treatment
SPIs were soaked in 70/30 (
v/
v) ethanol/Millipore (10 MΩ or higher resistance, milli-q water systems [
29]) water. Five g of protein was placed in a 100 mL beaker with 10 g of ethanol solution and covered for one hour, then uncovered and left in a fume hood to dry. This procedure was chosen because nothing was removed from the protein, no chemical reactions were expected, and aqueous mixtures of low molecular weight alcohols rapidly denature soy globulins [
30].
2.1.3. Anoxic Heat Treatment
Approximately 1 g of SPI was weighed into a 50 mL Erlenmeyer flask before being purged with N2 for one minute and sealed. The flasks were then placed into an oil bath heated to 120 °C for 15 min and allowed to cool on the bench.
2.2. Adhesive Bonding Test
All the soy adhesives contained 15 wt% of SPI in deionized water, stirred by hand with a spatula for 15 min. For half of the samples, 5 wt% of solids (
g/
g soy) of commercial crosslinker PAE (polyamidoamine epichlorohydrin, CA 1920) from Solenis LLC (Wilmington, DE, USA) was included in the water. Bond strengths were tested using the Automated Bond Evaluation System (ABES) model 311c (Adhesive Evaluations Systems, Inc., Corvallis, OR, USA) according to ASTM D 7998-19 [
31] using sugar maple (
Acer saccharum) veneers (Columbia Forest Products, Greensboro, NC, USA). The 5 mm × 20 mm overlapped area was hot-pressed for 120 s at 120 °C. After pressing, the samples were stored at 21 °C and 50% relative humidity overnight. Wet shear strength samples were further conditioned by soaking in water for 4 h at room temperature. After conditioning, the samples were tested (tensile shear) in the same ABES system. The ABES method was chosen because it is relatively insensitive to different variables such as solids content, adhesive viscosity, co-solvents to the soy flour, open or closed assembly time, or adhesive spread rate [
32]. In addition, we see mostly cohesive failure during wet ABES testing, the same failure mode that dominates in commercial soy-flour-based plywood. The wet strength of the SPIs was tested to understand the critical wet properties, while the dry strength was measured for completeness. Wood failure was not measured because we typically see very little wood failure in wet testing of ABES with soy, and, in dry testing, we see high wood failure at 9 MPa or higher. At least five replicates were tested for every condition.
2.3. Molecular Weight Determination
Dry soy protein isolates were dissolved in H2O at 0.5 mg/mL for 8 h with occasional heating to 50 °C. The samples were combined with 4× Laemmli sample buffer (1610747, Bio-Rad, Hercules, CA, USA), heated at 100 °C for 10 min, then cooled to 8 °C using a CFX96 thermocycler (Bio-Rad, Hercules, CA, USA). An amount of 10 µg of each sample was loaded onto a 4–20% gradient polyacrylamide gel (4561093, Bio-Rad, Hercules, CA, USA) and run in 1X Tris-glycine-SDS buffer (161732, Bio-Rad, Hercules, CA, USA) at a constant 160 volts. The gels were stained for 2 h with BioSafe Coomassie G-250 (161076, Bio-Rad, Hercules, CA, USA) and destained overnight in water. The molecular weight standards were Precision Plus unstained standards (1610363, Bio-Rad, Hercules, CA, USA).
2.4. Surface Amine Quantitation
Fluorescamine dye was prepared by dissolving 100 mg of fluorescamine (Millipore Sigma F9015, St Louis, MO, USA) in 2 mL of dry acetone while inside a glove bag that had been purged with nitrogen. After dissolving, the fluorescamine solution was divided and transferred into airtight sealed vials to minimize exposure to atmospheric moisture.
Sample solutions were prepared by weighing 10–20 mg of the solid protein and mixing it in a 100 mL beaker with sufficient Millipore water to make a solution with a concentration of 0.225 mg/mL. After stirring for 60 min, three 50 µL samples of the solution were transferred into disposable plastic cuvettes, each containing 1950 µL of pH 7.4 phosphate-buffered saline (0.2× standard concentration) and a magnetic stir bar. The autoclaved and ethanol-treated samples required dispersion by sonication; 10.0–12.0 mg of the solid protein was weighed into a 50 mL plastic centrifuge tube, then sufficient Millipore water was added to make a solution with a concentration of 0.45 mg/mL. After being immersed in an ice bath for 10 min, a Qsonica Q125 sonicator (Newtown, CT, USA) with a CL-18 probe was used to disperse the samples. The probe was employed at 45% amplitude for 10 cycles of 10 s each (20 cycles for the ethanol-treated samples). One hour after the start of sonication, 25 µL of the 0.45 mg/mL mixture was dispensed into a disposable cuvette containing 1975 µL of buffer to achieve the same final concentration as the samples made in the primary method.
Fluorescence measurements were taken before and after the addition of fluorescamine for 30 s with active stirring, with an excitation wavelength of 405 nm and an emission wavelength of 480 nm [
33]. After the “blank” measurement, 2.5 μL of the fluorescamine solution (~10× excess reagent) was added to each cuvette using a 10 μL glass syringe and immediately agitated. The samples were tested after one hour using the same settings. The final fluorescence intensity was retroactively scaled using actual protein content.
2.5. Surface Hydrophobicity (S0)
Surface hydrophobicity (S
0) was determined according to the method of [
27] using the fluorescence probe, 1-anilino-8-naphthalenesulfonate (ANS). The ANS dye was prepared by dissolving 50 mg of Mg-ANS (TCI A5353, Tokyo Chemical Industry Co. Ltd., Portland, OR, USA) in 10 mL of 10 mM pH 7.0 phosphate buffer. The stock solutions were 2–3 mg of protein in Millipore water at 0.5 mg/mL. After 1 h, four serial 2:1 dilutions were made (0.25–0.03125 mg/mL).
Fluorescence intensity (FI) was measured with a JY-Horiba Fluorolog Tau-2 (Edison, NJ, USA) spectrophotometer using 365 nm excitation and 484 nm emission, with 30 s of data acquisition while stirring. After taking the blank (protein only) measurements, 20 μL of the ANS solution was added, and the fluorescence was measured after one hour. Protein hydrophobicity was determined from the slope of fluorescence intensity vs. protein concentration calculated by simple linear regression using ordinary least squares methodology. Surface hydrophobicity (S0) is a relative measurement, so values obtained on different instruments are not comparable.
2.6. Statistical Analysis
The reported Pearson correlation coefficients (
r) and associated probabilities (
p-values) were calculated in MS Excel using data analysis Toolpak/regression to understand the strength and direction of the relationship between variables, such as surface hydrophobicity and shear strength. One-way analysis of variance (ANOVA) and Tukey’s honestly significant difference (HSD) tests were run in R [
34] to identify significant differences between material groups. The threshold for statistical significance was 0.05.
4. Conclusions
The goal of this study was to investigate the validity of the common sentiment, “denaturation creates reactive groups on the protein surface which result in improved adhesive performance”. We tested the relationship between bond strength and two kinds of reactive groups: surface amine groups and surface hydrophobic domains, as well as the impact of denaturation by protein hydrolysis/depolymerization. We varied the available reactive groups by obtaining a variety of soy protein isolates, many of them denatured in different ways by the manufacturer, and by exposing some of them again to a variety of denaturing conditions.
We observed a statistically significant positive correlation (r = 0.69, p = 0.02) between soy protein surface hydrophobicity and wet bond strength when PAE was absent. This correlation was almost unchanged (r = 0.59) by the addition of 5% (dry w/w on soy) of the crosslinking agent, PAE, but did not reach the threshold for statistical significance (p = 0.058).
We did not observe any increase in strength due to protein hydrolysis, and the heavily hydrolyzed SPI with no proteins above 20 kDa had universally very poor strength, even when the crosslinking agent, PAE, was added. Therefore, from this data set, we cannot attribute any strength benefit to denaturation by protein hydrolysis but can say extensive hydrolysis appears to be bad for bond strength.
We observed no significant correlation between water-accessible reactive amine groups on protein surfaces and adhesive strength, even in the presence of the amine-reactive crosslinker, PAE. The lack of correlation likely indicates that all the protein conformations had sufficient reactive groups available for PAE reaction. This data supports the hypothesis that denaturation improves soy protein bond performance by exposing reactive groups—if hydrophobic surfaces are considered reactive groups. Effects of denaturation other than those studied here also likely contribute to bond strength development.