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Article

Interactions of Cr3+, Ni2+, and Sr2+ with Crushed Concrete Fines

by
Andrew P. Hurt
1,
Aimee A. Coleman
2 and
Nichola J. Coleman
1,*
1
School of Science, Faculty of Engineering and Science, University of Greenwich, Chatham Maritime, Kent ME4 4TB, UK
2
HH Wills Physics Laboratory, School of Physics, University of Bristol, Bristol BS8 1QU, UK
*
Author to whom correspondence should be addressed.
Crystals 2022, 12(5), 717; https://doi.org/10.3390/cryst12050717
Submission received: 29 April 2022 / Revised: 13 May 2022 / Accepted: 16 May 2022 / Published: 18 May 2022
(This article belongs to the Special Issue Recycling Silicate-Bearing Waste Materials)

Abstract

:
The underutilized cement-rich fine fraction of concrete-based demolition waste is a potential sorbent for aqueous metal ion contaminants. In this study, crushed concrete fines (CCF) were found to exclude 33.9 mg g−1 of Cr3+, 35.8 mg g−1 of Ni2+, and 7.16 mg g−1 of Sr2+ from ~1000 ppm single metal nitrate solutions (CCF:solution 25 mg cm−3) under static batch conditions at 20 °C after 3 weeks. The removal of Sr2+ followed a pseudo-second-order reaction (k2 = 3.1 × 10−4 g mg−1 min−1, R2 = 0.999), whereas a pseudo-first-order model described the removal of Cr3+ (k1 = 2.3 × 10−4 min−1, R2 = 0.998) and Ni2+ (k1 = 5.7 × 10−4 min−1, R2 = 0.991). In all cases, the principal mechanism of interaction was the alkali-mediated precipitation of solubility-limiting phases on the surface of the CCF. Four consecutive deionized water leaching procedures (CCF:water 0.1 g cm−3) liberated 0.53%, 0.88%, and 8.39% of the bound Cr3+, Ni2+, and Sr2+ species, respectively. These findings indicate that CCF are an effective sorbent for the immobilization and retention of aqueous Cr3+ and Ni2+ ions, although they are comparatively ineffectual in the removal and sustained exclusion of Sr2+ ions. As is commonly noted with Portland cement-based sorbents, slow removal kinetics, long equilibrium times, the associated release of Ca2+ ions, high pH, and the formation of loose floc may preclude these materials from conventional wastewater treatments. This notwithstanding, they are potentially suitable for incorporation into permeable reactive barriers for the containment of metal species in contaminated groundwaters, sediments, and soils.

1. Introduction

Construction and demolition waste (C&DW) arising from the continual regeneration and expansion of urban environments accounts for approximately two-thirds of all global refuse [1]. Europe and China currently produce over 820 Mt and 1.8 Gt of C&DW per annum with respective recycling rates of 70% and 10% [2,3,4,5]. Over three-quarters of C&DW comprises concrete-based materials, from which the primary coarse aggregates can be recovered by crushing and grading for reuse in new concretes. The remaining low-density, alkaline, porous, cement-rich fine fraction is not effectively utilized.
The hydrated Portland cement component of concrete-based materials consists of a poorly crystalline calcium silicate hydrate (C-S-H) gel network (~70 wt%) interspersed with hexagonal calcium hydroxide crystals (~20 wt%) [6]. Various calcium aluminate hydrate phases (e.g., ettringite (AFt, 6CaO·Al2O3·3SO3·32H2O), monosulfate (AFm, 4CaO·Al2O3·SO3·13H2O), tetracalcium aluminate hydrate (4CaO·Al2O3·13H2O), and hydrotalcite (6MgO·Al2O3·CO2·12H2O)) are also dispersed throughout the cement matrix (depending on the composition and age of the cement) [6]. The nano- and micropores within the mature cement system contain residual mix water with dissolved Na+, K+, Mg2+, Ca2+, and OH ions that maintain the pH above 12.5. As the cement ages, the alkaline cement phases become progressively carbonated by exposure to atmospheric carbon dioxide.
For the past five decades, Portland cement-based systems have been a popular option for the stabilization and solidification of metal ions and radioisotopes in various contaminated liquids, sludges, ashes, soils, and sediments [7]. Metal ions and radionuclides can be immobilized within fresh Portland cement by isomorphic substitution into and sorption onto the hydration products, by complex formation, and by alkali-mediated precipitation of solubility-limiting phases [8]. In order to divert the large volumes of cement-rich C&DW from disposal by landfill, recent studies have been carried out to investigate the feasibility of using crushed concrete fines (CCF) to immobilize aqueous metal cations [9,10,11,12,13,14,15,16,17,18,19], oxyanions [5,16,20,21,22,23,24], and radioisotopes [25,26].
Chromium is known to exist at all oxidation states between −4 and +6, except −3, and is most commonly found in the environment as trivalent (Cr3+) and hexavalent (CrO42−) species [27]. In many countries (e.g., USA, Australia, New Zealand, and Japan), trivalent chromium is regarded as an essential dietary element for carbohydrate and lipid metabolism; although, in 2014, the European Food Safety Agency concluded that chromium is not essential for humans [28]. No adverse toxicological effects are attributed to trivalent chromium in humans, owing to its poor cell membrane permeability, although it can cause DNA damage and is associated with toxicity in aquatic organisms [29]. Trivalent chromium compounds are widely used in tanning, paints, inks, pigments, catalysts, and electroplating. Effluents arising from these industries are limited to a maximum discharge of 5 ppm for total chromium in the EU [27].
Aqueous Cr3+ ions are reported to be immobilized in fresh cement paste via substitution for Si4+ in C-S-H gel and by replacement of octahedral Al3+ in calcium aluminate hydrate phases [8,30]. A previous batch study has also indicated that 10 g of CCF can remove 96% of Cr3+ ions from 100 cm3 of 100 ppm single metal nitrate solution within 24 h, although the fate of the adsorbed ions was not reported [31].
The redox chemistry of nickel encompasses all oxidation states between −2 and +4, with divalent nickel (Ni2+) being the most prevalent species in biology and the environment [32]. Nickel is essential for some microorganisms, plants, and animals and is present in the human diet via various fruits, vegetables, grains, and seafood [32]. There is no evidence that nickel is directly essential to humans, although it may be required by certain gut bacteria. Skin exposure to nickel can cause contact dermatitis, and chronic inhalation is associated with asthma, lung fibrosis, and respiratory tract cancers. Nickel is used in the manufacture of metal alloys, electroplating, batteries, and catalysts. The 63Ni radionuclide is used in surge protectors and betavoltaic devices and is a common constituent of liquid waste arising from nuclear plant decommissioning [17,18,19].
Multiple immobilization mechanisms have been proposed for Ni2+ ions in fresh cement pastes [8]. These include substitution for Ca2+ in ettringite, complexation with silanol (-Si-OH) groups of C-S-H gel, coprecipitation with Ca2+ as hydroxides, and the formation of mixed Ni-Al layered double hydroxides [8]. Shin et al. [9] reported that mature laboratory CCF pre-treated with sodium hydroxide solution adsorbed 0.531 mg g−1 of Ni2+ under batch conditions from a 10 ppm solution at a solid:solution ratio of 1.0 mg cm−3 within 6 h. A considerably higher adsorption capacity of 31.7 mg g−1 was reported for Ni2+ uptake by 50-year-old demolition CCF (at a solid:solution ratio of 5 mg cm−3 from 470 ppm solution within 24 h) [19]. Neither study addressed the removal mechanism(s) of Ni2+ by CCF [9,19].
The general, biological and environmental chemistry of strontium is dominated by the +2 oxidation state, although molecular strontium(I) halides can be formed in the gas phase [33]. Strontium is substituted for calcium in the mineralized hydroxycarbonate apatite component of human bone, where it can exert either beneficial or deleterious effects depending on concentration [34]. Strontium was formerly used in cathode ray tubes and still finds application in fireworks, flares, glow-in-the-dark paints, toothpaste, ferrite magnets, and zinc refinery [35]. The 90Sr radioisotope is a significant component of spent nuclear fuels and weapons fallout, and it is also used in thermoelectric generators, gauges, and radiotherapy [17,18,19]. 90Sr accumulates in bone and bone marrow, causing cancers in the host tissue, surrounding soft tissues, and blood.
Weiland et al. [26] found that the principal immobilization mode of Sr2+ ions by hardened sulfate-resisting Portland cement was the binding of partially hydrated Sr2+ species to C-S-H gel via bridging oxygen atoms. At low Sr2+ concentration (0.175 ppb in ‘artificial cement water’), the controlling mechanism was determined to be ion-exchange of Sr2+ for Ca2+ ions. A subsequent study on the interactions of 88 ppm aqueous Sr2+ ions with individual cement phases (C-S-H, AFt, AFm, and 3CaO·Al2O3·6H2O) indicated that Sr2+ displaces Ca2+ from C-S-H gel and also from the calcium aluminate hydrate phases [36]. Subsequent desorption analysis of Sr2+ from the C-S-H gel phase additionally revealed multiple surface sorption processes (that were not specified) [36].
Mature CCF from the demolition of a 1970s concrete pavement were recently found to have a maximum Sr2+ removal capacity of 21.9 mg g−1 (from 700 ppm nitrate solution, at solid:solution ratio 5 mg cm−3, after 24 h at ambient temperature) [19]. The removal mechanisms were reported to be a combination of electrostatic adsorption and the precipitation of acid-soluble species such as carbonates [19].
The present study considered the interactions of aqueous Cr3+, Ni2+, and Sr2+ ions with the 1–2 mm fraction of CCF under single metal batch conditions. The metal ion removal profiles were analyzed using the pseudo-first- and pseudo-second-order kinetic models. The nature of the CCF-bound metal species was investigated by scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX), and a deionized water leaching procedure was used to determine the reversibility of binding. The experimental component of this research was based upon previous studies to investigate the interactions of aqueous Cu2+, Zn2+, Pb2+, Cd2+, Co2+, and MoO42− with CCF [12,37].

2. Materials and Methods

2.1. Prepraration and Characterization of Crushed Concrete Fines (CCF)

The 1–2 mm CCF used in this study, which was carried out in 2004, were obtained by jaw-crushing and sieving a 5-year-old concrete block prepared from ordinary Portland cement (OPC) and sea-dredged flint aggregate at a water:cement ratio of 0.4. The constituent phases of the cement were determined, by differential thermal analysis, to be C-S-H gel, portlandite, ettringite, tetracalcium aluminate hydrate, and calcite, which are typical components of mature hydrated OPC [12]. The cement content of the CCF granules was determined by nitric acid digestion [12]. The mix proportions of the concrete block and the cement content of the CCF are listed in Table 1.

2.2. Uptake of Aqueous Cr3+, Ni2+, and Sr2+ Ions by CCF

The removal of Cr3+, Ni2+, and Sr2+ ions by CCF from aqueous single metal ion solutions of Cr(NO3)3·9H2O, Ni(NO3)2·6H2O, and Sr(NO3)2, respectively, were carried out in triplicate under static batch conditions. For each analysis, 2.5 g of CCF were contacted with 100 cm3 of ~1000 ppm single metal nitrate solution or deionized water (control) in a screw-capped polypropylene container at 20 °C. The actual Cr3+, Ni2+, and Sr2+ ion concentrations were 850 ± 8 ppm, 900 ± 12 ppm, and 991 ± 5 ppm, respectively. Aliquots of the supernatant liquors (0.5 cm3) were withdrawn at various times between 3 h and 120 h for elemental analysis by inductively coupled plasma optical emission spectroscopy (ICP-OES) using a TJA Iris simultaneous ICP-OES spectrometer (TJA, Waltham, MA, USA). The relative standard deviations were within 8%, 6%, and 7% of the mean concentration values for Cr3+, Ni2+, and Sr2+, respectively.
Metal ion removal data were analyzed using the pseudo-first- and pseudo-second-order kinetic models [37,38]. The linear form of the pseudo-first-order rate equation, that describes processes in which the reaction rate is proportional to the number of available sorption sites, is given by the following equation [37,38]:
log (qeqt) = log qek1t/2.303
where k1 (in min−1) is the apparent pseudo-first-order rate constant, qt (in mg g−1) is the extent of sorption at time t (in min), and qe (in mg g−1) is the extent of sorption at equilibrium. This rate equation applies when a linear relationship exists between log(qeqt) and t, in which case k1 can be estimated from the gradient of the plot.
The pseudo-second-order rate equation describes sorption processes in which the reaction rate is proportional to the square of the number of available sorption sites and is represented, in linear form, as follows [37,38]:
t/qt = 1/k2qe2 + t/qe
where k2 (in g mg−1 min−1) is the apparent pseudo-second-order rate constant. Estimates of k2 and qe can be obtained from the intercept and gradient of a linear plot of t/qt against t.

2.3. Leaching of Cr3+, Ni2+, and Sr2+ Ions from Metal-Bearing CCF

To evaluate the binding and subsequent leaching of the metal ions, additional batch sorption experiments were carried out, as outlined in Section 2.2, in which 2.5 g of CCF were placed in contact with 100 cm3 of ~1000 ppm single metal ion solution for 3 weeks. The metal-bearing CCF granules were then retrieved in a 0.5 mm mesh polypropylene sieve, rinsed twice with 50 cm3 of deionized water to remove loose precipitate, and dried in air at 20 °C to constant mass.
The recovered metal-bearing CCF samples were subjected to a 24 h deionized water leaching procedure, which was carried out in triplicate, at room temperature, at a solid:solution ratio of 0.1 g cm−3, and repeated four consecutive times [12]. The leachates were analyzed for the relevant metals by ICP-OES.
Triplicate sub-samples of the recovered metal-bearing CCF were also digested in concentrated nitric acid, and the resulting liquors were analyzed by ICP-OES for the relevant heavy metal. The proportions of metal species bound to CCF, present in solution and as loose precipitate, were then calculated via a mass balance for each metal.

2.4. Characterization of Metal-Bearing CCF by SEM and EDX

Secondary electron images of the surfaces of gold-coated CCF samples prior to and following immersion in ~1000 ppm metal solutions for 3 weeks were acquired using a JEOL JSM-5310LV scanning electron microscope (JEOL (UK) Ltd., Welwyn Garden City, UK) at an accelerating voltage of 20 kV in high-vacuum mode. Carbon-coated CCF surfaces and polished cross-sections were analyzed by EDX using an Oxford Instruments Isis 300 X-ray microanalysis system (Oxford Instruments, Abingdon, UK) at a working distance of 20 mm. EDX maps of Ca, Si, Cr, and Ni were obtained using characteristic Kα X-ray lines, and the Lα X-ray line was used for the EDX mapping of Sr.

3. Results

3.1. Removal of Cr3+, Ni2+, and Sr2+ Ions by CCF

The removal profiles of Cr3+, Ni2+, and Sr2+ ions from single metal nitrate solutions by CCF under batch conditions are plotted in Figure 1, and the corresponding pH values of the supernatant liquors are shown in Figure 2. The removal of Cr3+ ions increased steadily throughout the 5-day observation period to a maximum value of 31.1 ± 0.6 mg g−1, which corresponded with a removal efficiency of 91.2% (Figure 1). A concomitant increase in supernatant pH from 2.7 to 6.0 accompanied the removal of Cr3+ ions from the solution (Figure 2). A maximum exclusion of 35.9 ± 0.7 mg g−1 (i.e., 99.7%) was observed for Ni2+ ions in the presence of CCF after 5 days (Figure 1), with an associated increase in pH from 6.5 to 9.6 (Figure 2). Equilibrium Sr2+ removal of 7.00 ± 0.15 mg g−1 (i.e., 17.7%) was achieved within 3 days (Figure 1), with an accompanying increase in pH from 6.7 to 11.5 that differed insignificantly from the control system in which CCF were contacted with deionized water (Figure 2).
Data for the removal of Cr3+, Ni2+, and Sr2+ by CCF were fitted to the pseudo-first- and pseudo-second-order rate models [37,38] for which the apparent rate constants, k1 and k2, the calculated equilibrium removal values, qe calc., and the respective squares of the linear regression coefficients, R2, are listed in Table 2. The removal of Cr3+ and Ni2+ ions were found to follow pseudo-first-order kinetics, and Sr2+ removal was better described by the pseudo-second-order reaction rate (Table 2).
The extents of Cr3+, Ni2+, and Sr2+ removal, and the concentrations of soluble calcium, aluminum, and silicate species released from the CCF after 3 weeks, are listed in Table 3. These data confirm that the exclusion of Cr3+ increased modestly from 31.1 mg g−1 to 33.9 mg g−1 between 5 days (Figure 1) and 3 weeks (Table 3) and that no further removal of either Ni2+ or Sr2+ occurred within this timeframe. The calculated equilibrium extents of exclusion of Cr3+ and Ni2+ ions derived from the pseudo-first-order model (Table 2) were, respectively, within 3.5% and 4.2% of the observed experimental values (Table 3). Additionally, the experimental equilibrium removal of Sr2+ ions (Table 3) agreed with the value calculated from the pseudo-second-order model (Table 2) to within 2.8%.
The release of calcium ions from CCF in deionized water (7.42 mg g−1), arising from the dissolution of calcium hydroxide, was significantly lower than that in each of the metal ion solutions (Table 3). This indicates that additional calcium ions are released from CCF to maintain charge neutrality as the metal ions are sequestered from the solution. Conversely, the extents of dissolution of silicate and aluminum species from CCF in the deionized water control are greater than those observed in the presence of Cr3+ and Ni2+ ions (Table 3), which suggests that these species may be involved in the metal ion immobilization process.
The uptake of Cr3+ (28.6 mg g−1), Ni2+ (28.7 mg g−1), and Sr2+ (3.77 mg g−1) by binding to CCF after 3 weeks was determined by nitric acid digestion. The corresponding quantities of Cr3+, Ni2+, and Sr2+ present in the loose floc precipitate that also formed on prolonged exposure to CCF were then estimated by a mass balance for each metal ion. The distribution of each metal species among the solution, floc, and CCF particles is shown in Figure 3. Greater than 99% of the initial concentrations of Cr3+ and Ni2+ ions were excluded from the solution after 3 weeks, with 84% and 80%, respectively, bound to the CCF (Figure 3). The removal efficiency of CCF for Sr2+ was considerably lower, with 82% remaining in solution and only 9.5% sequestered by the CCF (Figure 3).

3.2. Leaching of Cr3+, Ni2+, and Sr2+ Species Bound to CCF

The cumulative concentrations of the Cr3+, Ni2+, and Sr2+ ions leached from CCF during four consecutive deionized water leach tests are plotted in Figure 4. These data demonstrate that the maximum proportions of heavy metals leached were Cr3+ (0.52%) < Ni2+ (0.88%) < Sr2+ (8.4%). The extent of dissolution of Cr3+ and Ni2+ species markedly diminished with each consecutive leaching procedure, whereas the rate of release of Sr2+ ions was approximately constant at 0.075 mg g−1 per test (Figure 4).

3.3. The Fate of Metal Species Bound to CCF

A photographic image of the recovered CCF following exposure to the chromium(III), nickel(II), and strontium(II) nitrate solutions for 3 weeks is shown in Figure 5. The uptake of Cr3+ by the cement component is evidenced in sample CCF-Cr by its characteristic dark violet color, and likewise, CCF-Ni is pigmented with light green Ni2+ ions (Figure 5). Since Sr2+ ions are colorless, CCF-Sr is visually indistinguishable from the original CCF comprising gray hydrated cement grains. In each sample, the fine flint aggregate that accounts for ~50 wt% of the CCF is visible as brown, beige, and yellow granules.
Secondary electron images of the surfaces of CCF prior to and following the 3-week immersion period in Cr3+, Ni2+, or Sr2+ solution are presented in Figure 6. The relative aluminum, silicon, calcium, and metal ion concentrations of the precipitates formed on the surfaces of CCF on exposure to the metal-bearing solutions are listed in Table 4.
The hydrated cement granules of CCF presented irregular textured surfaces at the micron scale that are typical of mechanically crushed concrete [37] (Figure 6). The surface of CCF-Cr was characterized by a layered platy deposit (Cr:Ca = 3.46:1.00) scattered with occasional rhomboids (Cr:Ca = 1.00:8.38) (Figure 6). The back-scattered electron micrograph and accompanying EDX maps for Cr, Ca, and Si through a cross-section of a CCF-Cr particle are shown in Figure 7. These images demonstrate that the mechanism of interaction of Cr3+ with CCF was the initial formation of a 40 μm Cr-rich platy deposit and the subsequent precipitation of Ca-rich mixed-metal hydroxide crystals. The Cr-bearing phases were observed to have exclusively precipitated onto the surface of the cement granules with no evidence of Cr3+ diffusion into the cement matrix (Figure 7).
The surface of CCF-Ni was found to be populated with rare cubic structures (Ni:Ca = 1.00:25.3) deposited over a colloform network (Ni:Ca = 20.8:1.00) (Figure 6). The back-scattered electron image of a cross-section through a CCF-Ni particle and corresponding EDX maps of Ni, Ca, and Si are presented in Figure 8. These data indicate that the mechanism of uptake of Ni2+ by CCF, which was similar to that of Cr3+, involved the initial deposition of a 40 μm Ni-rich precipitate with the subsequent formation of Ca-rich mixed-metal hydroxide crystals (Figure 8).
The CCF-Sr surface presented fine thread-like structures over discrete clusters of spear-headed fronds (Sr:Ca = 1.00:7.57) (Figure 6). The back-scattered electron micrograph of a cross-section through a CCF-Sr particle (Figure 9) shows the Sr-bearing precipitates (<10 μm) dispersed non-contiguously across the surface. Interference occurs from the overlap of the Si Kα line (1.740 keV) with the Sr Lα line (1.806 keV) to give the impression of a low concentration of Sr2+ species homogeneously distributed within the interior of the cement matrix (as indicated by the EDX Sr map in Figure 9). This background signal arises from interference from the silicon present in C-S-H and not from any appreciable diffusion of Sr2+ ions within the interior of the cement particle (which would have given rise to a graduated signal intensity).

4. Discussion

The 1–2 mm crushed concrete fines used in this study were shown to remove 33.9 mg g−1 of Cr3+, 35.8 mg g−1 of Ni2+, and 7.16 mg g−1 of Sr2+ from ~1000 ppm single-metal nitrate solutions under static batch conditions at 20 °C after 3 weeks. The sequestration of Cr3+ and Ni2+ ions took place via the alkali-mediated precipitation of a metal-rich layer bound directly to the surface of the cement granules, which was then followed by the precipitation of discrete Ca-rich mixed-metal hydroxide crystals (Figure 6, Figure 7 and Figure 8). The inferior removal of Sr2+ by CCF was attributed to the inability of the Sr2+ ion to form solubility-limiting oxides and hydroxides at elevated pH, and the principal mechanism of immobilization of Sr2+ appeared to be its incorporation into a Ca-rich precipitate. All three metal ions, Cr3+, Ni2+, and Sr2+, are known to substitute into hydrated cement phases [8,26,30,36], although no appreciable diffusion into the cement matrix was observed under the selected experimental conditions in this study.
On exposure to deionized water, CCF readily released calcium, alkali metal, and hydroxide ions from the pore fluid, which increased the supernatant pH to 10.6 within 3 h (Figure 2). Subsequent ion release and the dissolution of portlandite further elevated the pH to a steady-state value of 11.5 after 24 h. The pH profile of the Sr2+-bearing supernatant liquor in contact with CCF differed insignificantly from that of the deionized water control, as the solubility and speciation of Sr2+ ions are little affected by pH (Figure 2). Conversely, more modest elevations in supernatant pH were observed for the Cr3+- and Ni2+-bearing solutions in contact with CCF, as the released hydroxide ions were directly engaged in the precipitation of these metals (Figure 2).
A previous study indicated that there may be a linear relationship between the uptake of divalent metal cations and the concomitant dissolution of Ca2+ ions from CCF [12]. To test this postulate, equilibrium data from the present and two previous studies [12,37] were collated to plot the total charge of dissolved Ca2+ ions against the total charge of metal ions removed by CCF (Figure 10). Regression analysis (R2 = 0.9895) confirmed the linearly proportional release of Ca2+ ions as a function of metal ion immobilization (Figure 10) irrespective of the charge of the metal cation or the nature of its interaction with the CCF. It should be noted that Sr2+, Cd2+, Zn2+, Cu2+, Ni2+, and Cr3+ are all reported to form solubility-limiting precipitates in contact with CCF, whereas Pb2+ diffuses into the cement matrix to replace Ca2+ within the hydrated phases [12,37]. Hence, the release of Ca2+ ions in contact with CCF is potentially predictable for the sequestration of metal cations and is independent of the specific immobilization mechanisms.
In the present study, the pseudo-first-order kinetic model accurately described the removal of Cr3+ (k1 = 2.3 × 10−4 min−1, R2 = 0.998) and Ni2+ (k1 = 5.7 × 10−4 min−1, R2 = 0.991) by CCF and predicted the equilibrium uptakes to within 3.5% and 4.2%, respectively (Table 2). The removal of Sr2+ was found to follow a pseudo-second-order reaction (k2 = 3.1 × 10−4 g mg−1 min−1, R2 = 0.999) with 2.8% agreement between the experimental and calculated values for equilibrium removal (Table 2). The pseudo-first- and pseudo-second-order kinetic models used in this study have been widely applied to describe the sorption of aqueous contaminants by a variety of solid-state materials [37,38,39,40].
The pseudo-first-order kinetic model is often reported to denote physisorption, whereas the pseudo-second-order kinetic model is generally considered to signify that the rate-limiting step involves chemisorption. However, the relationship between these pseudo kinetic models and the specific sorption mechanisms is contentious. One theoretical argument suggests that the applicability of these kinetic models arises from the initial solute concentration rather than a specific sorption mechanism [38]. High solute concentrations are demonstrated to conform to apparent pseudo-first-order kinetics, and pseudo-second-order kinetics become more relevant as the initial solute concentration decreases. Similarly, it has also been proposed that the pseudo-first-order model provides an adequate description of many systems for an initial period and that the pseudo-second-order model affords a better long-term forecast [40]. It is clear that these pseudo kinetic models do not reveal information regarding the mechanism of metal ion uptake by CCF; nonetheless, they provide a potentially reliable tool for comparison and prediction.
The steady-state removal capacities and equilibrium times observed in this study are compared with those of other waste concretes and low-cost silicate-based sorbents in Table 5 [9,19,25,41,42,43,44,45,46,47,48,49]. The removal capacity of CCF for Cr3+ was within the reported range of other candidate sorbents, although the equilibrium time, greater than 5 days, was markedly longer than that of any other material (Table 5). Maximum Ni2+ removal by CCF was superior to that of waste ceramic tiles [47] and compared favorably with the values obtained for other crushed concretes [9,19,46] (Table 5). The removal efficiency and equilibrium time observed in this study for the interaction of Sr2+ with CCF are intermediate between those reported for other laboratory [25] and demolition [19] CCF (Table 5). The comparatively high Sr2+ removal capacity reported by Jelić et al. (21.9 mg g−1) [19] is, in all probability, attributed to the use of 50-year-old demolition concrete, which had been subjected to extensive atmospheric carbonation. In that study, sequential extraction of the Sr2+-laden demolition CCF indirectly indicated that the majority of the Sr2+ ions were precipitated as acid-soluble species such as carbonates [19]. As previously mentioned, Sr2+ does not form alkali-mediated solubility-limiting oxides and hydroxides, although strontium carbonate is highly insoluble at neutral and alkaline pH (Ksp = 5.6 × 10−10) [50]. The comparatively low Sr2+ removal capacity (0.675 mg g−1) reported by Kitternova et al. [25] is considered to have arisen from the limited extent of carbonation of the relatively young (<3 years) laboratory CCF.
One general observation is that metal ion sequestration by exchange for labile calcium or sodium ions in crystalline calcium silicate minerals (e.g., tobermorite [42], dibasic calcium silicate hydrate [43], layered clay [44], and zeolite A [45]) tends to reach equilibrium within minutes or hours, rather than several days, which is the case for the precipitation of solubility-limiting phases on CCF (Table 5).
The slow removal kinetics, associated release of Ca2+ ions, high pH, and the formation of loose floc are likely to preclude the use of CCF from conventional wastewater treatments. However, they are potentially suitable for incorporation into permeable reactive barriers (PRBs) for the management of acidity and containment of metal species in contaminated groundwaters, sediments, and soils. Metal-contaminated acidic soil and groundwater is a widespread problem arising from mining, land reclamation, large-scale drainage, and agriculture [51]. Adverse ecological and environmental effects are exacerbated by the fact that toxic metal species tend to be highly soluble and mobile under acidic conditions. The use of CCF in PRBs could favorably exploit both the acid neutralization capacity of the cement (i.e., the release of hydroxide ions to elevate the groundwater pH) and its ability to sequester metal species via the formation of solubility-limiting phases. In this respect, laboratory and pilot-scale studies have been carried out to determine the performance of crushed demolition concrete in PRBs to manage acid sulfate soils and groundwaters in the coastal floodplains of Australia [51,52,53,54]. The possibility of rejuvenating crushed concrete in situ with alkaline wastewater is also being explored to improve the performance and extend the lifespan of PRBs [53]. The replacement of geological materials, such as limestone and zeolites, with CCF in PRBs not only utilizes a problematic waste but also contributes to the conservation of natural mineral resources.

5. Conclusions

This study demonstrated that crushed concrete fines (CCF) are highly effective in the sequestration of Cr3+ (33.9 mg g−1) and Ni2+ (35.8 mg g−1) from aqueous solution, with a significantly lower removal capacity for Sr2+ (7.16 mg g−1). The mechanism of removal was found to be the alkali-mediated formation of solubility-limiting phases bound to the surface of the cement particles, which was also accompanied by the precipitation of loose floc. Approximately 8% of the sorbed Sr2+ ions were released in four consecutive deionized water leaching tests, and less than 1% of the bound Cr3+ and Ni2+ species were readily leachable. These findings indicate that CCF are an effective sorbent for the removal and retention of aqueous Cr3+ and Ni2+ ions, although they are comparatively ineffectual in the uptake and sustained exclusion of Sr2+ ions. Slow removal kinetics, the concomitant release of Ca2+ ions, high pH, and the formation of loose floc are likely to preclude these materials from conventional wastewater treatments. However, CCF are potentially suitable for incorporation into permeable reactive barriers for the containment of metal species in contaminated groundwaters, sediments, and soils.

Author Contributions

Conceptualization, N.J.C.; methodology, N.J.C.; software, N.J.C.; validation, N.J.C. and A.P.H.; formal analysis, N.J.C., A.P.H. and A.A.C.; investigation, N.J.C. and A.P.H.; resources, N.J.C.; data curation, N.J.C.; writing—original draft preparation, N.J.C.; writing—review and editing, A.P.H. and A.A.C.; visualization, N.J.C.; supervision, N.J.C.; project administration, N.J.C.; funding acquisition, N.J.C. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Raw data are available from the corresponding author on request.

Acknowledgments

The authors gratefully acknowledge the technical support of Ian Slipper and Christine Dimech for the collection of the SEM and EDX data.

Conflicts of Interest

The authors declare no conflict of interest.

References

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Figure 1. Removal of aqueous Cr3+, Ni2+, and Sr2+ ions by CCF.
Figure 1. Removal of aqueous Cr3+, Ni2+, and Sr2+ ions by CCF.
Crystals 12 00717 g001
Figure 2. pH of deionized water and aqueous solutions of Cr3+, Ni2+, and Sr2+ in contact with CCF.
Figure 2. pH of deionized water and aqueous solutions of Cr3+, Ni2+, and Sr2+ in contact with CCF.
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Figure 3. The distribution of each metal species in contact with CCF for 3 weeks.
Figure 3. The distribution of each metal species in contact with CCF for 3 weeks.
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Figure 4. Cumulative concentration of metal species in deionized water leachate.
Figure 4. Cumulative concentration of metal species in deionized water leachate.
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Figure 5. Photographic image of CCF-Cr, CCF-Ni, and CCF-Sr.
Figure 5. Photographic image of CCF-Cr, CCF-Ni, and CCF-Sr.
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Figure 6. Secondary electron images (×3500) of the surfaces of crushed concrete fines (CCF), chromium-bearing CCF (CCF-Cr) depicting occasional rhomboids over layered platy deposits, nickel-bearing CCF (CCF-Ni) showing occasional cubes over a colloform network, and strontium-bearing CCF (CCF-Sr) portraying thread-like structures over clusters of spear-headed fronds.
Figure 6. Secondary electron images (×3500) of the surfaces of crushed concrete fines (CCF), chromium-bearing CCF (CCF-Cr) depicting occasional rhomboids over layered platy deposits, nickel-bearing CCF (CCF-Ni) showing occasional cubes over a colloform network, and strontium-bearing CCF (CCF-Sr) portraying thread-like structures over clusters of spear-headed fronds.
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Figure 7. Back-scattered electron micrograph of cross-section of chromium-bearing CCF particle and corresponding EDX maps for chromium, calcium, and silicon.
Figure 7. Back-scattered electron micrograph of cross-section of chromium-bearing CCF particle and corresponding EDX maps for chromium, calcium, and silicon.
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Figure 8. Back-scattered electron micrograph of cross-section of nickel-bearing CCF particle and corresponding EDX maps for nickel, calcium, and silicon.
Figure 8. Back-scattered electron micrograph of cross-section of nickel-bearing CCF particle and corresponding EDX maps for nickel, calcium, and silicon.
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Figure 9. Back-scattered electron micrograph of cross-section of strontium-bearing CCF particle and corresponding EDX maps for strontium, calcium, and silicon.
Figure 9. Back-scattered electron micrograph of cross-section of strontium-bearing CCF particle and corresponding EDX maps for strontium, calcium, and silicon.
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Figure 10. The charge of Ca2+ ions released by CCF plotted as a function of the charge of the metal ion removed by CCF for Cr3+, Ni2+, and Sr2+ reported in the present study, Pb2+ [12], Zn2+ [12], Cu2+ [12], and Cd2+ [37].
Figure 10. The charge of Ca2+ ions released by CCF plotted as a function of the charge of the metal ion removed by CCF for Cr3+, Ni2+, and Sr2+ reported in the present study, Pb2+ [12], Zn2+ [12], Cu2+ [12], and Cd2+ [37].
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Table 1. Mix proportions of concrete block and cement contents of the block and CCF.
Table 1. Mix proportions of concrete block and cement contents of the block and CCF.
ConstituentMass (kg)Cement Content (%)
OPC28.32-
Water11.37-
5 mm aggregate13.90-
10 mm aggregate44.22-
20 mm aggregate43.87-
Cement content of block-~28
Cement content of CCF-50.1 ± 0.4
Table 2. Kinetic parameters for the removal of Cr3+, Ni2+, and Sr2+ from aqueous solution by CCF.
Table 2. Kinetic parameters for the removal of Cr3+, Ni2+, and Sr2+ from aqueous solution by CCF.
Kinetic ParameterCrNiSr
Pseudo-first-order model
k1 (min−1)2.3 × 10−45.7 × 10−44.9 × 10−4
qe calc. (mg g−1)32.737.34.14
R20.9910.9980.945
Pseudo-second-order model
k2 (g mg−1 min−1)1.0 × 10−51.4 × 10−53.1 × 10−4
qe calc. (mg g−1)40.346.77.36
R20.8770.9960.999
Table 3. Metal ion removal and dissolution of major constituents of CCF after 3 weeks.
Table 3. Metal ion removal and dissolution of major constituents of CCF after 3 weeks.
PropertyControlCrNiSr
Metal ion removal (mg g−1)-33.9 ± 1.235.8 ± 1.17.16 ± 0.31
Calcium dissolution (mg g−1)7.42 ± 0.3242.8 ± 1.729.2 ± 0.912.1 ± 0.5
Aluminum dissolution (mg g−1)0.13 ± 0.01b.d.l.b.d.l.0.13 ± 0.01
Silicon dissolution (mg g−1)0.18 ± 0.020.08 ± 0.030.03 ± 0.020.14 ± 0.02
b.d.l. = below detection limit.
Table 4. Compositions of metal-bearing structures on the surface of CCF (determined by EDX).
Table 4. Compositions of metal-bearing structures on the surface of CCF (determined by EDX).
StructureRelative Elemental Composition (Moles per Mole of Al) 1
AlSiCaMetal Ion
CCF-Cr
Platy deposits1.00 ± 0.454.07 ± 2.3333.8 ± 3.2117 ± 10
Rhomboids1.00 ± 0.253.35 ± 0.67201 ± 1924.0 ± 8.5
CCF-Ni
Colloform network1.00 ± 0.372.48 ± 0.651.38 ± 0.3728.7 ± 0.76
Cubes1.00 ± 0.471.40 ± 0.26239 ± 9.89.45 ± 3.1
CCF-Sr
Spear-headed fronds1.00 ± 0.314.79 ± 0.72168 ± 3.922.2 ± 1.8
1 All data are normalized to the proportion of aluminum present.
Table 5. Comparison of the removal of Cr3+, Ni2+, and Sr2+ by CCF with those of other waste concretes and silicate-based inorganic sorbents.
Table 5. Comparison of the removal of Cr3+, Ni2+, and Sr2+ by CCF with those of other waste concretes and silicate-based inorganic sorbents.
Sorbent1 Ci Range
(ppm)
Solid:Liquid Ratio
(mg cm−3)
2 qm
(mg g−1)
3 teq
(min)
Ref
Chromium, Cr3+
Laboratory CCF8502533.9>7200This study
Geopolymer50–3000.001–0.0219.94320[41]
Waste-derived tobermorite520–26007253360[42]
Calcium silicate hydrate100010100300[43]
Bentonitic clay10–3000.5–6117.560[44]
Fly ash-derived zeolite A100254.030[45]
Nickel, Ni2+
Laboratory CCF9002535.87200This study
Demolition CCF5.87–470531.71440[19]
Demolition CCF100–75050–300013.6300[46]
NaOH-pretreated CCF1010.531360[9]
Waste-derived calcium silicate2002.579.2180[39]
Waste ceramic tiles5.87–47057.043000[47]
Strontium, Sr2+
Laboratory CCF991257.164320This study
Laboratory CCF0–30.70.0017–0.10.6755760[25]
Demolition CCF8.76–701521.91440[19]
Waste-derived tobermorite0–100501.527200[48]
Waste ceramic tiles8.76–70153.071500[47]
Alkali-activated metakaolin10–300010180240[49]
1 Ci = initial metal concentration in solution. 2 qm = maximum metal uptake. 3 teq = time to equilibrium.
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Hurt, A.P.; Coleman, A.A.; Coleman, N.J. Interactions of Cr3+, Ni2+, and Sr2+ with Crushed Concrete Fines. Crystals 2022, 12, 717. https://doi.org/10.3390/cryst12050717

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Hurt AP, Coleman AA, Coleman NJ. Interactions of Cr3+, Ni2+, and Sr2+ with Crushed Concrete Fines. Crystals. 2022; 12(5):717. https://doi.org/10.3390/cryst12050717

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Hurt, Andrew P., Aimee A. Coleman, and Nichola J. Coleman. 2022. "Interactions of Cr3+, Ni2+, and Sr2+ with Crushed Concrete Fines" Crystals 12, no. 5: 717. https://doi.org/10.3390/cryst12050717

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