2.1. Preparation and Characterisation of Support and Catalysts
The surface study of the carbon support by N
2 physisorption indicated that this support had a surface area of 1000 m
2 g
−1, calculated by the BET method, and a pore volume of 0.53 m
3 g
−1. These characteristics made it a suitable catalytic support for the metallic phase dispersion [
26].
The Pt content of the catalysts was determined by AAS. As reported in
Table 1, the results obtained were very similar to the nominal value.
PtSny catalysts were obtained by applying techniques derived from SOMC/M. This technique allows controlling the different preparation steps of the catalytic systems, giving rise to reproducible solids from the point of view of both structure and performance. The procedure consisted of the reaction between a transition metal, Pt in this case, and an organometallic compound, SnBu
4, in an H
2 atmosphere. Different operating conditions (temperature, nature of the support, physical state of the organometallic compound, and the monometallic precursor) were considered, as the catalytic phase obtained depends on them. The reaction was carried out in two steps. The first stage of the reaction took place between 90 and 150 °C and resulted in a system with organotin fragments anchored on the metal surface. The second step occurred between 150 and 400 °C and corresponded to the formation of a bimetallic phase in which all the organic fragments had been detached from the surface. The following equations represent these processes:
Extensive investigations performed by our research group have demonstrated the specificity of the reactions that take place during the preparation of bimetallic catalysts using SOMC/M techniques. Our results revealed that all the tin added was selectively deposited on supported platinum [
27,
28].
Before activation, the reducibility of the catalysts was studied using temperature-programmed reduction (TPR) experiments to obtain the optimum activation temperature. TPR profiles of all the catalysts obtained, as well as that of the carbon support, are shown in
Figure 1. The monometallic catalyst, Pt/C, mainly showed a reduction signal between 250 and 450 °C, with a maximum of around 400 °C, which could be assigned to the reduction of oxidised Pt species. For the bimetallic PtSn0.4/C catalyst, the maximum H
2 consumption peak is shifted to a slightly lower temperature (350 °C), however, for PtSn0.8/C the reduction peak remained around 400 °C. The hydrogen consumption in the temperature range between 250 and 450 °C could also be attributed to the reduction of Sn
+4/Sn
+2 in bimetallic systems. Considering that the reduction of the tin oxides occurred at temperatures above 630 °C, this signal would indicate a strong interaction between platinum and tin. Finally, H
2 consumption from 600 °C onwards also could be associated with methane formation through the reduction of the carbon support.
Therefore, from the analysis of these profiles, the conditions for the reduction of the catalysts, 400 °C for 2 h, were obtained.
The results of the mean particle size obtained by TEM are listed in
Table 1. When carrying out the preparation of bimetallic catalysts using techniques derived from SOMC/M, the addition of tin on platinum produces a slight increment in the mean particle size, which cannot be assigned to a further sintering of Pt, but to the selective deposition of tin onto it. This explains the increase in particle size from 4.0 nm on the Pt/C catalyst to 4.4 nm on the PtSn0.4/C catalyst, in agreement to what it is well established in the literature for other catalytic systems analogous to those studied here [
29]. The decrease observed in the size of the metallic particles when comparing the PtSn0.8/C catalyst with the monometallic one (3.7 vs. 4.0 nm), although not very significant, could be explained by the fact that a greater amount of added tin could lead to the formation of nanoclusters with inhomogeneous size and/or composition. In
Figure 2, the metal particles are well dispersed on the carbon support, with a homogeneous distribution of the active phase on the catalyst surface and no large agglomerations.
The catalysts were analysed using the XPS technique to obtain information about the oxidation states of the elements and the surface composition.
Table 2 shows the binding energies (BE) for the Pt4f
7/2 and Sn3d
5/2 levels for the Pt/C, PtSn0.4/C, and PtSn0.8/C catalysts. In addition, the surface atomic ratio Sn(0)/Pt and the amount of reduced tin (Sn(0)/Sntotal) obtained from the integration of the corresponding XPS signals are also included.
The spectra of all the samples under study presented, in the Pt4f region, two signals around 71.3 and 74.9 eV corresponding to Pt4f
7/2 and Pt4f
5/2 respectively (see
Supplementary Material—
Figures S1–S3). The deconvolution of the Pt4f
7/2 signal showed a single peak, which is characteristic of platinum in the metallic state [
30,
31,
32]. In the Pt/C sample, this peak was found at 71.3 eV, and for the bimetallic catalysts, this peak showed only a slight change in BE (0.1 eV). These results are in agreement with those reported for tin-promoted platinum catalysts prepared by SOMC/M techniques [
29].
The spectra in the Sn3d region for the PtSn0.4/C and PtSn0.8/C catalysts are shown in
Figure 3. In each of them, two signals were observed around 486.9 eV and 495.4 eV, corresponding to Sn3d
5/2 and Sn3d
3/2 respectively. On the other hand, the deconvolution of the Sn3d
5/2 signal in both catalysts presented two components around 485.6 eV and 487.0 eV, which were associated with Sn(0) and Sn(II, IV) respectively [
27,
33,
34,
35]. It is important to note that it was not possible to distinguish between Sn(II) and Sn(IV) because their binding energies are very close [
34,
36]. On the other hand, the presence of metallic tin in the bimetallic catalysts could be associated with alloys generated by the preparation method. In this sense, different types of Pt-Sn alloys have been reported, such as Pt
3Sn, PtSn, Pt
2Sn
3, PtSn
2, and PtSn
4 [
37]. However, the presence of such alloys is difficult to be determined by XPS analysis.
Quantitative analysis showed that for bimetallic catalysts, the Sn(0)/Sntotal ratio increased with the amount of metal. The same trend was observed for the Sn(0)/Pt ratio. This confirmed that the desired amount of tin had been deposited and was consistent with previous studies demonstrating the efficiency of the method used to obtain these catalytic systems [
38,
39]. From the results obtained by this technique and based on the reduction treatment applied before the oxidation reaction (2 h at 400 °C), we can assume that the bimetallic catalysts are composed of metallic Pt, metallic Sn, probably forming alloying phases with Pt, and a fraction of oxidised tin species (Sn(II)/Sn(IV)) [
27,
40].
2.2. Catalytic Experiments with Commercial Glycerol
First, oxidation experiments were carried out with a 0.2 mol/L aqueous solution of Gly and H
2O
2, with and without C support, in which no conversion was obtained. While it has been reported that the carbons were active per se in liquid-phase oxidation reactions [
34], under the reaction conditions studied in this work, experiments showed that the reported catalytic activities were only due to the metal catalyst and not to the support.
Before the oxidation reaction, the prepared Pt and PtSny/C catalysts were reduced in hydrogen for activation, as determined from TPR profiles (2 h at 400 °C). Then, synthesised catalytic systems (100 mg) were studied in the oxidation of glycerol at 60 °C with H2O2 as oxidant.
Under the reaction conditions investigated, conversions of about 37% were obtained with the monometallic Pt/C and the bimetallic PtSn0.4/C catalyst, after 90 min of testing (
Table 3). These results higher than those reported by other authors for the oxidation of Gly without base (NaOH) [
7,
10,
12]. For the PtSn0.8/C system, a lower conversion (20.1%) was obtained, after 90 min of reaction. Since there was not significant difference in the particle size and dispersion of three catalysts studied, the lower turnover frequency (TOF) (see
Table 3) obtained with PtSn0.8/C system, could be attributed to the tin content. Although a higher Sn addition generates a greater amount of surface SnO, which could help in the deprotonation of the hydroxyl group, the presence of this species would have interfered with the surface Pt sites that are key for the extraction of beta hydrogen. Therefore, a balance between surface Pt and SnO species would be essential for higher activity in Gly oxidation [
1]. There seems to be a compromise between the dilution of Pt sites, active for the reaction, and the promoting effect of Sn, yielding the highest rates for the lower Sn/Pt ratio.
On the other hand, the increase in the reaction rate when comparing PtSn0.4/C bimetallic catalysts and Pt/C, could be explained by a modification in the electronic nature of the active site [
39].
Regarding the selectivity found, a large difference in the distribution of products can be observed in
Table 3. For the monometallic Pt catalyst, the main product obtained was GlyA, and to a lesser extent DHA and other products. This product distribution could be explained by the predominant reaction (
Scheme 1, blue way), which would start with the oxidation of the primary hydroxyl of Gly to form GlyHD (primary product) and would continue to oxidise to GlyA and to a lesser extent to DHA. Then, part of the GlyA may undergo oxidation and C-C cleavage to form GlycA and CO
2 as by-products [
7]. On the other hand, for bimetallic systems, where Sn was selectively deposited on Pt sites, the adsorption and activation of primary OH groups were not a favored pathway and therefore, DHA was preferentially obtained as an oxidation product of the secondary OH. For PtSn/C catalysts, SnO species on the surface of Pt nanoparticles could activate oxygen molecules. The oxygen atom adsorbed on the surface could function as a weak base to extract alpha protons and form a surface hydroxyl group, which could bind to H atoms on the surface to form water and be released from the catalyst surface. Simultaneously, Pt could extract beta hydrogen to produce DHA [
1].
2.3. Catalytic Test—Oxidation of Crude Glycerol
Based on the results obtained with the mono- and bimetallic catalytic systems in the oxidation of commercial glycerol (Gly), tests were run with crude glycerol samples (GlyC and GlyC
90 characterised in
Table 4), Pt and PtSn0.4/C systems. Oxidation tests were carried out under the same conditions as those used with Gly.
As seen in
Figure 4, the plots of conversion versus time for all the studied catalysts present a certain “flattening”, typical of systems that show a deactivation process. Furthermore, it is well known that platinum group metal catalysts have a marked tendency to become oxygen poisoned, either by simple blockage of adsorption sites or by over-oxidation of the metal nanoparticles. The strong adsorption of acids or ketones formed as reaction products cannot be ruled out [
41].
Table 4 and
Figure 4 show that there was no significant change in the conversion achieved with the monometallic catalyst and PtSn0.4/C when using the GlyC sample as a reagent. It also remained at a similar value (40.4%) to that obtained with Gly (36.3%) when oxidation performed with the treated GlyC sample and bimetallic system.
As for the product distribution, in
Table 3 and
Table 4 it can be observed that for the monometallic catalyst the same trend was maintained for both Gly and GlyC oxidation. In both cases, the major product was GlyA with 57.1% and 52.4% respectively. Whereas with the bimetallic PtSn0.4/C system, a drastic change in the products obtained was observed. In the Gly oxidation test, the main product was DHA, with a selectivity of almost 97%, but when the reaction was performed with GlyC, the major product was GlyA (79.2%). This would indicate that the favored oxidation route is that of the primary OH of glycerol. This could be due to the presence of impurities in the reagent that would interfere with the reaction mechanism. An improvement in the percentage selectivity towards DHA was achieved when GlyC
90 oxidation was carried out, from 14.2% to 24.8% respectively. Thermal pretreatment of the reagent resulted in a higher percentage of Gly and the partial removal of certain impurities, such as water and methanol. However, this led to the concentration of organic impurities, MONGs, which would interfere with the selectivity of the catalytic sites [
17]. This was also observed by Sullivan et al. [
42] who attributed the change in catalytic behavior to the poisoning of the system within the reaction mixture. DRIFT spectra were recorded on PtSn0.4/C after the reaction with Gly and GlyC [
17]. In
Figure S4, no significant differences are observed for both catalysts (see
Supplementary Material).
It is important to note that there are few studies in the literature describing the use of crude glycerol from the biodiesel industry, as most tests are performed using purified glycerol. Therefore, the activity results obtained with the bimetallic catalyst (PtSn0.4/C) are promising.
Finally, it could also be seen that Pt-based catalysts are deactivated during glycerol oxidation, which may be due to different factors such as weak interaction between the C support and Pt, metal leaching, agglomeration, and over-oxidation of the metal nanoparticles, and/or strong adsorption of acids or ketones formed as reaction products [
8].