Investigation on the Effect of Dynamic Focus Feeding and Widening Path in Nanosecond Laser Drilling
Abstract
1. Introduction
2. Materials and Methods
3. Results
3.1. Morphology of Micro Through-Holes Fabricated by Laser Drilling
3.1.1. Laser Trepan Drilling
3.1.2. Laser Helical Drilling
3.1.3. Laser Trepan Drilling with Widening Path
3.1.4. Laser Helical Drilling with Widening Path
3.2. Comparison of the Micro Hole Parameters in Different Laser Drilling
3.3. Comparison of the Heat Affected Zone in Different Laser Drilling
4. Discussion
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Xiang, Q.; Qureshi, W.A.; Tunio, M.H.; Solangi, K.A.; Xu, Z.; Lakhiar, I.A. Low-pressure drop size distribution characterization of impact sprinkler jet nozzles with and without aeration. Agric. Water Manag. 2021, 243, 106458. [Google Scholar] [CrossRef]
- Mori, Y.; Hijikata, K.; Yasunaga, T. Mist cooling of very hot tubules with reference to through-hole cooling of gas turbine blades. Int. J. Heat Mass Transf. 1982, 25, 1271–1278. [Google Scholar] [CrossRef]
- Jiang, Y.; Li, H.; Hua, L.; Zhang, D. Three-dimensional flow breakup characteristics of a circular jet with different nozzle geometries. Biosyst. Eng. 2020, 193, 216–231. [Google Scholar] [CrossRef]
- Jia, Y.; Liu, Y.; He, X.; Xia, G.; Shi, Z. Review of turbine film cooling technology for marine gas turbines. Processes 2025, 13, 1424. [Google Scholar] [CrossRef]
- Li, P.; Li, H.; Li, J.; Huang, X.; Liu, Y.; Jiang, Y. Effect of aeration on blockage regularity and microbial diversity of blockage substance in drip irrigation emitter. Agriculture 2022, 12, 1941. [Google Scholar] [CrossRef]
- Li, Y.; Wang, S.; Ding, Y.; Cheng, B.; Xie, W.; Yang, L. Investigation on the coaxial-annulus-argon-assisted water-jet-guided laser machining of hard-to-process materials. Materials 2023, 16, 5569. [Google Scholar] [CrossRef]
- Niu, J.; Yang, J.; Tan, J.; Qin, Z.; Chen, L.; Jia, T.; Xu, H. Study of the TBC delamination in nanosecond laser percussion drilling of inclined film cooling holes. Opt. Laser Technol. 2024, 169, 110077. [Google Scholar] [CrossRef]
- Li, M.; Wen, Z.-X.; Wang, P.; Liu, Y.-X.; Li, Z.-W.; Yue, Z.-F. Femtosecond laser high-quality drilling of film cooling holes in nickel-based single superalloy for turbine blades with a two-step helical drilling method. J. Mater. Process. Technol. 2023, 312, 117827. [Google Scholar] [CrossRef]
- Jiang, Y.; Liu, J.; Li, H.; Hua, L.; Yong, Y. Droplet distribution characteristics of impact sprinklers with circular and noncircular nozzles: Effect of nozzle aspect ratios and equivalent diameters. Biosyst. Eng. 2021, 212, 200–214. [Google Scholar] [CrossRef]
- Wang, Z.; Jiang, Y.; Liu, J.; Li, H.; Li, H. Experimental study on water distribution and droplet kinetic energy intensity from non-circular nozzles with different aspect ratios. Agriculture 2022, 12, 2133. [Google Scholar] [CrossRef]
- Hua, L.; Jiang, Y.; Li, H.; Qin, L. Effects of different nozzle orifice shapes on water droplet characteristics for sprinkler irrigation. Horticulturae 2022, 8, 538. [Google Scholar] [CrossRef]
- Lim, D.-W.; Kim, M.; Choi, P.; Yoon, S.-J.; Lee, H.-T.; Kim, K. Hole depth prediction in a femtosecond laser drilling process using deep learning. Micromachines 2023, 14, 743. [Google Scholar] [CrossRef]
- Du, Z.; Zhou, Z.; Ai, W.; Chen, Y. A linear drive system for the dynamic focus module of SLS machines. Int. J. Adv. Manuf. Technol. 2007, 32, 1211–1217. [Google Scholar]
- Wang, X.; Chen, H.; Li, Z.; Qin, Y.; Zhu, X.; Tang, X.; Wen, B. Helical drilling of carbon fiber reinforced polymer by a femtosecond laser. Appl. Opt. 2022, 61, 302–307. [Google Scholar] [CrossRef] [PubMed]
- Mendiratta, M.; Prakash, S. Investigation of nanosecond laser micro-drilling of titanium under different processing environments. Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 2024. [Google Scholar] [CrossRef]
- Xia, K.; Ren, N.; Wang, H.; Shi, C. Analysis for effects of ultrasonic power on ultrasonic vibration-assisted single-pulse laser drilling. Opt. Lasers Eng. 2018, 110, 279–287. [Google Scholar] [CrossRef]
- Liu, Z.; Wu, B.; Xu, R.; Zhao, K.; Shin, Y.C. Microhole drilling by double laser pulses with different pulse energies. J. Manuf. Sci. Eng. 2018, 140, 091015. [Google Scholar] [CrossRef]
- Ghoreishi, M.; Low, D.K.Y.; Li, L. Comparative statistical analysis of hole taper and circularity in laser percussion drilling. Int. J. Mach. Tool. Manuf. 2002, 42, 985–995. [Google Scholar] [CrossRef]
- Li, L.; Low, D.K.Y.; Ghoreshi, M.; Crookall, J.R. Hole taper characterisation and control in laser percussion drilling. CIRP Ann. 2002, 51, 153–156. [Google Scholar] [CrossRef]
- Kumar, S.; Dubey, A.K.; Pandey, A.K. Computer-aided genetic algorithm based multi-objective optimization of laser trepan drilling. Int. J. Precis. Eng. Manuf. 2013, 14, 1119–1125. [Google Scholar] [CrossRef]
- Saini, S.K.; Dubey, A.K.; Upadhyay, B.N.; Choubey, A. Study of hole characteristics in laser trepan drilling of ZTA. Opt. Laser Technol. 2018, 103, 330–339. [Google Scholar] [CrossRef]
- Lee, H.-M.; Choi, J.-H.; Moon, S.-J. Machining characteristics of glass substrates containing chemical components in femtosecond laser helical drilling. Int. J. Precis. Eng. Manuf.-Green Tech. 2021, 8, 375–385. [Google Scholar] [CrossRef]
- Lee, H.-M.; Choi, J.-H.; Moon, S.-J. Determining the machining parameters for femtosecond laser helical drilling of aluminosilicate glass substrate. Int. J. Precis. Eng. Manuf. 2017, 18, 923–930. [Google Scholar] [CrossRef]
- Guilberteau, T.; Balage, P.; Lafargue, M.; Lopez, J.; Gemini, L.; Manek-Hönninger, I. Bessel beam femtosecond laser interaction with fused silica before and after chemical etching: Comparison of single pulse, MHz-burst, and GHz-burst. Micromachines 2024, 15, 1313. [Google Scholar] [CrossRef]
- Li, M.; Wen, Z.; Wang, P.; Li, Z.; Lu, G.; Liu, Y.; Yue, Z. Size effect of femtosecond laser helical drilling on nickel-based single crystal superalloy. J. Manuf. Process. 2024, 116, 77–91. [Google Scholar] [CrossRef]
- Zhang, Z.; Liu, S.; Zhang, Y.; Wang, C.; Zhang, S.; Yang, Z.; Xu, W. Optimization of low-power femtosecond laser trepan drilling by machine learning and a high-throughput multi-objective genetic algorithm. Opt. Laser Technol. 2022, 148, 107688. [Google Scholar] [CrossRef]
- Saini, S.K.; Dubey, A.K. Study of material characteristics in laser trepan drilling of ZTA. J. Manuf. Process. 2019, 44, 349–358. [Google Scholar] [CrossRef]
- Goyal, R.; Dubey, A.K. Quality improvement by parameter optimization in laser trepan drilling of superalloy sheet. Mater. Manuf. Process. 2014, 29, 1410–1416. [Google Scholar] [CrossRef]
- Fordjour, A.; Zhu, X.; Yuan, S.; Dwomoh, F.A.; Issaka, Z. Numerical simulation and experimental study on internal flow characteristic in the dynamic fluidic sprinkler. Appl. Eng. Agric. 2020, 36, 61–70. [Google Scholar] [CrossRef]
- Zhu, X.; Fordjour, A.; Yuan, S.; Dwomoh, F.A.; Issaka, Z. Performance optimization of a newly designed dynamic fluidic sprinkler. Appl. Eng. Agric. 2021, 37, 33–41. [Google Scholar] [CrossRef]
- Zhu, X.; Fordjour, A.; Dwomoh, F.A.; Lewballah, J.K.; Ofosu, S.A.; Liu, J.; Dai, X.; Oteng, J. Experimental study on the effects of pressure loss on uniformity, application rate and velocity on different working conditions using the dynamic fluidic sprinkler. Heliyon 2024, 10, e27140. [Google Scholar] [CrossRef]
- Yin, C.P.; Wu, Z.P.; Dong, Y.W.; You, Y.C.; Liao, T. Femtosecond laser helical drilling of nickel-base single-crystal super-alloy: Effect of machining parameters on geometrical characteristics of micro-holes. Adv. Prod. Eng. Manag. 2019, 14, 407–420. [Google Scholar] [CrossRef]
- Fan, R.Z.; Mei, X.S.; Cui, J.L. Process in laser drilling of deep microholes without taper on metal materials. Sci. China Tech. Sci. 2024, 67, 37–59. [Google Scholar] [CrossRef]
- Issaka, Z.; Li, H.; Jiang, Y.; Tang, P.; Chao, C. Comparison of rotation and water distribution uniformity using dispersion devices for impact and rotary sprinklers. Irrig. Drain. 2019, 68, 881–892. [Google Scholar] [CrossRef]
- Wang, J.; Song, Z.; Chen, R.; Yang, T.; Tian, Z. Experimental study on droplet characteristics of rotating sprinklers with circular nozzles and diffuser. Agriculture 2022, 12, 987. [Google Scholar] [CrossRef]
- Issaka, Z.; Li, H.; Jiang, Y.; Tang, P.; Chen, C.; Fordjour, A. Comparative evaluation on performance characteristics of an impact sprinkler with nozzle-dispersion devices and rotary plate sprinkler. Appl. Eng. Agric. 2020, 36, 321–329. [Google Scholar] [CrossRef]
- Arrizubieta, I.; Lamikiz, A.; Martínez, S.; Ukar, E.; Tabernero, I.; Girot, F. Internal characterization and hole formation mechanism in the laser percussion drilling process. Int. J. Mach. Tool. Manuf. 2013, 75, 55–62. [Google Scholar] [CrossRef]
- Haasler, D.; Finger, J. Investigation of heat accumulation effects during deep hole percussion drilling by high power ultrashort pulsed laser radiation. J. Laser Appl. 2019, 31, 022201. [Google Scholar] [CrossRef]
- Holder, D.; Klöpfer, R.; Hagenlocher, C.; Weber, R.; Graf, T. Online determination of the hole depth during drilling with ultrashort laser pulses for depth-adapted drilling strategies. Procedia CIRP 2024, 124, 649–652. [Google Scholar] [CrossRef]
- Yu, L.; Yang, K.; Zhang, Z. Galvanometer driven optical system for laser dynamic focusing. Opt. Express 2023, 31, 673–683. [Google Scholar]
- Du, X.; Florian, C.; Arnold, C.B. Single-lens dynamic-scanning for simultaneous in situ position detection and laser processing focus control. Light Sci. Appl. 2023, 12, 274. [Google Scholar]
- Zhang, F.; Sun, S.; Wang, X.; Wang, J.; Pang, Y.; Shao, J.; Zhan, J. Optimization of the femtosecond laser trepan drilling strategy on IN792 for improving hole geometrical characteristics and machining efficiency. Int. J. Adv. Manuf. Technol. 2023, 127, 93–106. [Google Scholar] [CrossRef]
- Gu, Z.; He, Y.; Yang, J.; Fu, Y.; Ji, J.; Zhang, Y.; Li, J.; Liu, G. Dual-path micro-holes process for 0Cr17Ni7Al stainless steel thin plate with picosecond laser. J. Manuf. Process. 2023, 101, 1224–1233. [Google Scholar]
- Han, Y.; Zhang, J.; Wang, X.; Sun, T. Parametric optimization of hole taper control in ultraviolet nanosecond laser micro-drilling of copper foil. Opt. Laser Technol. 2023, 167, 109706. [Google Scholar] [CrossRef]
- Wang, X.C.; Zheng, H.Y.; Chu, P.L.; Tan, J.L.; Teh, K.M.; Liu, T.; Ang, B.C.Y.; Tay, G.H. Femtosecond laser drilling of alumina ceramic substrates. Appl. Phys. A 2010, 101, 271–278. [Google Scholar] [CrossRef]
- Xia, K.; Yang, H.; Ren, N.; Di, J. Effects of water temperature on femtosecond laser layered-ring trepanning in superalloy with water-based assistance. Opt. Laser Technol. 2024, 170, 110311. [Google Scholar]
- Ren, N.; Yao, S.; Wu, Z.; Zheng, Y.; Di, J.; Wang, L.; Xia, K. The influence of different water-assisted methods on femtosecond laser layered- ring trepanning in silicon nitride ceramics. Opt. Laser Technol. 2025, 185, 112605. [Google Scholar] [CrossRef]
- Ding, Y.; Liu, L.; Wang, C.; Li, C.; Lin, N.; Niu, S.; Han, Z.; Duan, J.A. Bioinspired Near-Full Transmittance MgF2 Window for Infrared Detection in Extremely Complex Environments. ACS Appl. Mater. Interfaces 2023, 15, 30985–30997. [Google Scholar] [CrossRef]
- Gao, Z.; Wang, C.; Jia, X.; Ding, Y.; Jiang, X.; Wang, S.; Duan, J.A. Ultrahigh Transmittance Biomimetic Fused Quartz Windows Enabled by Frequency-Doubling Femtosecond Laser Processing. ACS Appl. Mater. Interfaces 2025, 17, 43944–43956. [Google Scholar] [CrossRef]
- Li, J.; Xu, W.; Shen, T.; Jin, W.; Wu, C. Evaluating surface roughness of curved surface with circular profile based on arithmetic circular arc fitting. AIP Adv. 2023, 13, 125312. [Google Scholar] [CrossRef]
- Shen, T.; Zhao, X.; Li, J.; Tian, Z.; Yu, X.; Fan, F.; Hong, W. Laser shock incremental forming by employing high repetition rate laser pulses with pulse duration in the scale of 100 ns. Int. J. Adv. Manuf. Technol. 2024, 133, 1393–1403. [Google Scholar] [CrossRef]
- Li, J.; Wu, C.; Wang, F.; Xu, J.; Jin, W. Wear-resistant superhydrophobic and high oleophobic copper surface constructed by tin soldering rod-like copper particles inside protective structure. Surf. Coat. Technol. 2025, 511, 132266. [Google Scholar] [CrossRef]
- Jia, X.; Dong, J.; Chen, Y.; Wang, H.; Zhu, G.; Kozlov, A.; Zhu, X. Nanosecond-millisecond combined pulse laser drilling of alumina ceramic. Opt. Lett. 2020, 45, 1691–1694. [Google Scholar] [CrossRef]
- Jia, X.; Zhu, G.; Zhang, Y.; Chen, Y.; Wang, H.; Shan, P.; Aleksei, K.; Zhu, X. Laser processing of alumina ceramic by spatially and temporally superposing the millisecond pulse and nanosecond pulse train. Opt. Express 2020, 28, 676–684. [Google Scholar] [CrossRef]
- Guo, C.; Li, K.; Liu, Z.; Chen, Y.; Xu, J.; Li, Z.; Cui, W.; Song, C.; Wang, C.; Jia, X.; et al. CW laser damage of ceramics induced by air filament. Opto-Electron. Adv. 2025, 8, 240296. [Google Scholar] [CrossRef]
- Zhang, T.; Yuan, H. Characterization of the recasting-affected zone in the nickel-based superalloy upon single-pulse laser treatment. Mater. Sci. Eng. A 2021, 826, 141897. [Google Scholar] [CrossRef]
- Deepu, P.; Jagadesh, T. A review on short and ultrashort pulsed laser microdrilling: Materials, mechanism, methods, and applications. J. Braz. Soc. Mech. Sci. Eng. 2024, 46, 408. [Google Scholar] [CrossRef]
- Appah, S.; Wang, P.; Ou, M.; Gong, C.; Jia, W. Review of electrostatic system parameters, charged droplets characteristics and substrate impact behavior from pesticides spraying. Int. J. Agric. Biol. Eng. 2019, 12, 1–9. [Google Scholar] [CrossRef]
- Dai, S.; Zhang, J.; Jia, W.; Ou, M.; Zhou, H.; Dong, X.; Chen, H.; Wang, M.; Chen, Y.; Yang, S. Experimental study on the droplet size and charge-to-mass ratio of an air-assisted electrostatic nozzle. Agriculture 2022, 12, 889. [Google Scholar] [CrossRef]
- Appah, S.; Jia, W.D.; Ou, M.X.; Wang, P.; Gong, C. Investigation of optimum applied voltage, liquid flow pressure, and spraying height for pesticide application by induction charging. Appl. Eng. Agric. 2019, 35, 795–804. [Google Scholar] [CrossRef]
- Jia, X.; Luo, J.; Li, K.; Wang, C.; Li, Z.; Wang, M.; Jiang, Z.; Veiko, V.P.; Duan, J.A. Ultrafast laser welding of transparent materials: From principles to applications. Int. J. Extrem. Manuf. 2025, 7, 032001. [Google Scholar] [CrossRef]
- Henn, M.; Schneller, L.; Holder, D.; Haasler, D.; Hummel, M.; Beckmann, F.; Moosmann, J.; Hagenlocher, C.; Graf, T. Unveiling laser percussion drilling in metals with ultrashort pulses: Insights from high-speed synchrotron x-ray imaging on microhole formation and side channel phenomena. In Laser-Based Micro- and Nanoprocessing XVIII; SPIE: San Francisco, CA, USA, 2024; p. 19. [Google Scholar]
- Zhang, G.; Zhu, R.; Xie, G.; Li, S.; Sundén, B. Optimization of cooling structures in gas turbines: A review. Chin. J. Aeronaut. 2022, 35, 18–46. [Google Scholar] [CrossRef]
- Shin, J.; Mazumder, J. Shallow angle drilling of Inconel 718 using a helical laser drilling technique. J. Manuf. Sci. Eng. 2017, 139, 031004. [Google Scholar] [CrossRef]
- Li, M.; Chen, Y.; Dong, L.; Liu, D.; Sun, X. Quality evaluation of micro-holes processed by efficient one-step femtosecond laser helical drilling method in nickel-based superalloy. Appl. Sci. 2025, 15, 4384. [Google Scholar] [CrossRef]
- Li, H.; Issaka, Z.; Jiang, Y.; Tang, P.; Chen, C. Influence of a fixed water dispersion device on jet dispersion and range from an impact sprinkler. Irrig. Drain. 2019, 68, 669–678. [Google Scholar] [CrossRef]
- Pan, X.; Jiang, Y.; Li, H. Effects of the depth of the needle-shaped water dispersion device inserted into the jet on the jet breakup of sprinklers. Irrig. Drain. 2023, 72, 887–909. [Google Scholar] [CrossRef]
- Pan, X.; Jiang, Y.; Li, H.; Hui, X.; Xing, S.; Chauhdary, J.N. Numerical simulation and experimental study of jet breakup using a water dispersal needle in irrigation sprinklers. Biosyst. Eng. 2024, 239, 49–67. [Google Scholar] [CrossRef]
- Jiang, Y.; Li, H.; Hua, L.; Zhang, D.M.; Issaka, Z. Experimental study on jet breakup morphologies and jet characteristic parameters of non-circular nozzles under low-intermediate pressures. Appl. Eng. Agric. 2019, 35, 617–632. [Google Scholar] [CrossRef]
- Hua, L.; Li, H.; Jiang, Y. Axis-switching behavior of liquid jets issued from non-circular nozzles under low-intermediate pressure. Appl. Eng. Agric. 2021, 37, 367–378. [Google Scholar] [CrossRef]
- Chen, R.; Li, H.; Wang, J.; Guo, X.; Song, Z. Comparisons of spray characteristics between non-circular and circular nozzles with rotating sprinklers. Appl. Eng. Agric. 2022, 38, 61–75. [Google Scholar] [CrossRef]
- Jiang, Y.; Li, H.; Chen, C.; Hua, L.; Zhang, D.M. Hydraulic performance and jet breakup characteristics of the impact sprinkler with circular and non-circular nozzles. Appl. Eng. Agric. 2019, 35, 911–924. [Google Scholar] [CrossRef]
Fe | Ni | Cr | Co | Mo | C | Ti | Mn | Nb | Al |
---|---|---|---|---|---|---|---|---|---|
Bal | 50–55 | 17–21 | 1 | 3 | 0.08 | 1 | 0.35 | 5.25 | 0.48 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Di, J.; Li, J. Investigation on the Effect of Dynamic Focus Feeding and Widening Path in Nanosecond Laser Drilling. Micromachines 2025, 16, 1081. https://doi.org/10.3390/mi16101081
Di J, Li J. Investigation on the Effect of Dynamic Focus Feeding and Widening Path in Nanosecond Laser Drilling. Micromachines. 2025; 16(10):1081. https://doi.org/10.3390/mi16101081
Chicago/Turabian StyleDi, Jianke, and Jian Li. 2025. "Investigation on the Effect of Dynamic Focus Feeding and Widening Path in Nanosecond Laser Drilling" Micromachines 16, no. 10: 1081. https://doi.org/10.3390/mi16101081
APA StyleDi, J., & Li, J. (2025). Investigation on the Effect of Dynamic Focus Feeding and Widening Path in Nanosecond Laser Drilling. Micromachines, 16(10), 1081. https://doi.org/10.3390/mi16101081