Innovative Preservation Technologies and Supply Chain Optimization for Reducing Meat Loss and Waste: Current Advances, Challenges, and Future Perspectives
Abstract
1. Introduction
1.1. The Vulnerability of the Meat Industry
1.2. Drivers of Meat Loss and Waste Across Economies
1.3. Understanding FLW Through the Food Waste Hierarchy
1.4. Integrating Preservation Technologies to Reduce Meat Losses and Waste
2. Research Methodology
- Research Design and Scope: Two core thematic areas guided the design and scope of this review. The first focused on advanced production, processing, and storage technologies applied to meat and meat products, including primary production, thermal, non-thermal and packaging innovations. The second addressed interventions related to supply chain and logistics optimization strategies aimed at reducing meat losses from farm to fork. To capture the most recent research progress and development trends, this review included journal articles, book chapters, institutional reports, and grey literature published between 2015 and 2025. To ensure global relevance, this review covered studies from high-, middle-, and low-income countries [30].
- Data Sources and Search Strategy: Major scientific databases, including Scopus, Web of Science, ScienceDirect, PubMed, and Google Scholar, were searched systematically. A combination of keywords and Boolean operators was applied to identify relevant studies, such as “primary meat production challenges”, “meat waste prevention”, “meat waste valorization”, “meat preservation technologies”, “food supply chain optimization”, “smart packaging”, “non-thermal storage”, and “food loss reduction logistics” [50].
- Screening and Inclusion Criteria: Titles and abstracts were first screened for relevance using a reference management program. Articles were included if they (a) presented primary or secondary research on meat production, preservation, valorization, or supply chain optimization, (b) reported results on meat loss or reduction waste, (c) provided multidisciplinary insights on technological feasibility, economic sustainability or environmental impacts, and (d) were published in English. Exclusion criteria applied to studies focused on plant-based foods or those lacking empirical or theoretical foundations. After reviewing the full text, articles that met the inclusion criteria were analyzed in depth [51]. The PRISMA flow diagram presents a clear, stepwise account of this review’s study-selection process, moving from identification to inclusion. It visually maps records identified through database and other searches, records after duplicate removal, the number screened and excluded at title/abstract stage (with reasons), full-text articles assessed for eligibility, full-text exclusions (with reasons), and the final number of studies included in qualitative and/or quantitative synthesis. The diagram enhances transparency and reproducibility by summarizing how search yields were narrowed to the studies used in this review and by documenting exclusion rationales and attrition at each stage (Figure 1).
- Data Extraction and Thematic Analysis: A standardized approach was applied to extract data from each article, including publication year, research focus, type of meat product, technology or methodology, supply chain stage, and main findings. Thematic analysis followed Braun and Clarke’s (2019) guidelines [52] allowing for comparative insights across technologies, regions, and stages of the value chain.
- Quality Assessment: The methodological quality of the included studies was assessed using the Critical Appraisal Skills Program (CASP) checklist [53] focusing on their relevance to meat loss, waste reduction, and valorization. Studies were categorized as high, moderate, or low quality, and those with insufficient methodological rigor were excluded from the synthesis. Synthesis and Reporting: Findings were synthesized narratively, with emphasis on evidence-based results, replicable methodologies, technological challenges, research gaps, and interdisciplinary approaches to meat production, preservation, and supply chain management. This integrative approach enabled the identification of best practices and future perspectives to support comprehensive and sustainable solutions [50]. The methodology of this review is grounded in a systematic and comprehensive approach aligned with established protocols for narrative systematic reviews, with full transparency and reproducibility ensured. The revised methodology explicitly reports the complete Boolean search strings applied across all databases, the number of records retrieved from each source, and a PRISMA 2020–compliant flow diagram that clearly documents the identification, screening, eligibility, and final inclusion of studies, thereby demonstrating search completeness and saturation. The temporal scope is now clearly defined and justified: The primary analytical focus covers the period 2015–2025 to capture recent advances in preservation technologies and supply chain digitalization, while seminal pre-2015 studies are purposefully included to provide essential conceptual and technological context for established meat processing and preservation practices.
3. Extent and Relevance of Meat Losses and Waste
3.1. Global Significance of Meat Losses and Waste
3.2. Extent of Losses Across the Supply Chain
- Production and slaughterhouses: Carcass rejection due to sanitary issues, anatomical defects, or processing inefficiencies can result in losses of 2–5% at the slaughter stage [56]. In developing countries, limited access to adequate slaughter facilities exacerbates these problems.
- Processing and logistics: Maintaining the cold chain is a major determinant of meat quality [57]. Interruptions during storage or transport create opportunities for microbial growth and spoilage, leading to economic downgrading or outright rejection of products.
- Retail stage: Overstocking, inaccurate demand forecasting, and rigid product presentation standards are common drivers of loss. For example, meat approaching its expiration date is frequently discarded despite being safe for consumption [58].
- Consumers: In high-income countries, households are the single largest contributors to meat waste, primarily due to over-purchasing, inadequate storage, and misunderstanding of “best before” versus “use by” labels [59]. In contrast, in low- and middle-income countries, infrastructural deficits such as unreliable refrigeration, weak transport logistics, and limited cold storage capacity dominate upstream losses [60]. Regional comparisons illustrate these differences clearly. In sub-Saharan Africa, up to 15% of meat losses occur before products reach markets, whereas in Europe and North America, over 50% of total meat waste occurs at the retail and household levels [55]. This distinction highlights the need for tailored solutions sensitive to local conditions.
3.3. Mass Balance Perspective
- Beef: On average, only 60–70% of a carcass is converted into prime meat cuts [64]. The remainder includes hides, bones, fat, blood, and offal. While some these by-products are processed into secondary products, others remain underused or discarded.
- Pork: Utilization rates are typically higher (75–80%), due to broader acceptance of processed cuts and by-products in many culinary traditions [65].
- Poultry: Carcass yields hover around 70%, with feathers, viscera, and bones. Often a practical example is the breakdown of a 600 kg beef carcass: Roughly 370 kg is transformed into edible cuts, while about 230 kg consists of materials that, if not valorized, represent both economic loss and environmental burden [66]. From this perspective, meat loss is not only visible spoilage but also insufficient valorization of non-prime fractions.
3.4. Sustainability Implications and LCA Evidence
- The environmental consequences of meat loss and waste are among the most severe in the food sector. Life cycle assessment (LCA) consistently demonstrates that meat—particularly beef—has one of the highest carbon footprints per kilogram of edible product [67].
- Carbon footprint: Wasted beef generates approximately 27 kg CO2-eq per kilogram of discarded product, compared with 7–12 kg for pork and 5–6 kg for poultry [68].
- Water footprint: Producing 1 kg of beef may require up to 15,000 L of water (including virtual water for feed crops). The loss of such products therefore represents a substantial inefficiency in freshwater use [69].
- Energy footprint: Case studies from Germany report that discarding one ton of pork sausages at the retail stage results in more than 6 MWh of embodied energy loss, excluding additional emissions associated to packaging and refrigeration [70].
3.5. Critical Action Points and Optimization Potential
3.6. Visualization and Communication Strategies
4. Technologies with Transformation Potential
4.1. Measures to Prevent Food Losses and Waste During the Production Stage
4.2. Measures to Prevent Food Losses and Waste During the Food Processing
Overview of Traditional and Emerging Processing and Preservation Methods
- Rendering and waste transformation
- Circular economy and bioconversion
- Sustainable pig farming practices
- Livestock diversity, feed optimization and manure management
- Awareness and behavioral change
- Environmental impact of meat waste and waste reduction frameworks
- Green technologies for waste valorization
- Life cycle assessment and policy alignment
- Farm-to-Fork and life cycle approaches
4.3. Food Packaging
Identification and Assessment of Sustainable Packaging
5. Supply Chain Optimization
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Preventive Actions | Application | Impact | Estimated Losses Prevented (%) | Recent Sources |
|---|---|---|---|---|
| Animal Health Management | Use of veterinary services, vaccinations, early disease detection, and improved hygiene. | Reduces mortality and condemned carcasses. | 3–7% (on-farm mortality reduction) | [125] |
| Improved Animal Handling & Transport | Trained staff, reduced transport time, gentle handling. | Reduces bruising, DFD/PSE meat, transport deaths. | 1–3% of total carcass value preserved | [126,127] |
| Precision Livestock Farming (PLF) | Smart sensors, real-time health/feed monitoring. | Prevents early losses, improves efficiency. | 2–5% mortality and inefficiency reduction | [128,129] |
| Genetic Improvement and Breeding | Selecting traits, feed conversion, disease resistance. | Better survivability and consistency in meat production. | 1–3% long-term yield increase | [99,130] |
| Feed Quality and Management | Balanced rations, proper storage, clean water access. | Reduces digestive issues, improves weight gain. | 2–4% mortality reduction & improved conversion | [131,132] |
| Slaughterhouse Scheduling and Coordination | Aligning transport and slaughter capacity. | Minimizes animal stress and holding-time losses. | Up to 2% reduction in pre-slaughter losses | [10] |
| On-farm Mortality Surveillance and Reduction Programs | Continuous tracking and timely interventions. | Reduces unexplained livestock deaths. | 1–2.5% fewer unproductive deaths | [133,134] |
| Training and Capacity Building for Producers | Educating on welfare, nutrition, handling. | Improves productivity and reduces error-related losses. | Variable, but up to 5% efficiency improvement | [135,136] |
| Environmental Control in Animal Housing | Ventilation, cooling, proper bedding and lighting. | Prevents heat/cold stress and death. | 1–4% loss reduction in hot/cold climates | [137,138] |
| Use of Mobile/Decentralized Slaughter Units | Slaughter units near farms to reduce transport. | Lowers stress, mortality, and meat defects. | Up to 2% pre-slaughter loss reduction | [135,139] |
| The Three Major Meat Production Chains | |||
|---|---|---|---|
| Parameters | Pork | Beef | Poultry |
| Main spoilage risks | Chemical oxidation, microbial growth | Chemical oxidation, microbial spoilage | Rapid microbial growth, high moisture |
| Packaging objectives | Extend shelf life, control oxidation, ensure safety | Preserve red color, inhibit spoilage, extend shelf life | Control moisture, suppress pathogens, maintain freshness |
| Common packaging materials | Synthetic plastics, biodegradable films | Synthetic plastics, biodegradable films | Synthetic plastics, biodegradable films |
| Vacuum packaging | Employed for fresh and processed pork | Common for primal cuts and aging | Less common due to drip loss |
| Active packaging applications | Antimicrobial and antioxidants films, nanomaterials | Antimicrobial and antioxidants films, nanomaterials | Antimicrobial and antioxidants films, nanomaterials |
| Use of natural antimicrobials | Plant-derived compounds, biopolymers, microbial-derived bacteriocins, animal-derived proteins, and organic acids | Plant-derived compounds, biopolymers, microbial-derived bacteriocins, animal-derived proteins, and organic acids | Plant-derived compounds, biopolymers, microbial-derived bacteriocins, animal-derived proteins, and organic acids |
| Nanotechnology application |
| ||
| Intelligent packaging |
| ||
| Role in FLW reduction | Shelf-life extension, oxidation control | Color stability, spoilage reduction | Moisture and microbial control |
| Contribution to sustainability | Supports waste reduction and circular packaging solutions | Reduces returns and consumer rejection | Minimizes rapid spoilage and product discard |
| Study Focus | Packaging Type | Key Findings | Reference |
|---|---|---|---|
| Assessment of greenhouse gas emissions in food–packaging systems | General comparison across food categories | Packaging contributes about 5% of total GHG emissions in the food–packaging system; values vary depending on the product group | [67,194] |
| Environmental contribution of meat vs. plant-based food packaging | Overwrap and MAP packaging in meat products | Meat packaging accounts for ~2% of total GHG emissions, while fruits and vegetables packaging accounts for ~10% | [195,196,197,198,199] |
| Optimization of packaging for high-impact foods | Meat and meat products | Effective packaging plays a key role in reducing food waste and overall environmental impact | [198,199,201,202,203] |
| Role of packaging in reducing food waste | Various optimized packaging systems | Well-designed and, where needed, increased packaging use helps minimize total environmental impact | [203,204] |
| Comparative LCA of different meat packaging systems | Overwrap, high-oxygen MAP, and vacuum skin packaging | Vacuum skin packaging showed better environmental performance and extended shelf life compared to traditional methods | [205] |
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Share and Cite
Bytyqi, H.; Barros, A.N.; Krauter, V.; Smaoui, S.; Varzakas, T. Innovative Preservation Technologies and Supply Chain Optimization for Reducing Meat Loss and Waste: Current Advances, Challenges, and Future Perspectives. Sustainability 2026, 18, 530. https://doi.org/10.3390/su18010530
Bytyqi H, Barros AN, Krauter V, Smaoui S, Varzakas T. Innovative Preservation Technologies and Supply Chain Optimization for Reducing Meat Loss and Waste: Current Advances, Challenges, and Future Perspectives. Sustainability. 2026; 18(1):530. https://doi.org/10.3390/su18010530
Chicago/Turabian StyleBytyqi, Hysen, Ana Novo Barros, Victoria Krauter, Slim Smaoui, and Theodoros Varzakas. 2026. "Innovative Preservation Technologies and Supply Chain Optimization for Reducing Meat Loss and Waste: Current Advances, Challenges, and Future Perspectives" Sustainability 18, no. 1: 530. https://doi.org/10.3390/su18010530
APA StyleBytyqi, H., Barros, A. N., Krauter, V., Smaoui, S., & Varzakas, T. (2026). Innovative Preservation Technologies and Supply Chain Optimization for Reducing Meat Loss and Waste: Current Advances, Challenges, and Future Perspectives. Sustainability, 18(1), 530. https://doi.org/10.3390/su18010530

