1. Introduction
As an effective quality improvement technique, the quality function deployment (QFD) was proposed by Akao [
1] in aiding the design and development of products or services for maximum customer satisfaction [
2]. It can translate customer requirements (CRs), which are determined by a group of multidisciplinary experts into engineering characteristics (ECs) to facilitate cross-functional product development [
3,
4,
5]. Through bridging the communication gap between customers and technicians, QFD can determine the most important ECs to ensure that the output meets the customer needs [
6,
7]. Thus, QFD plays an important role in reaching a final decision for enterprise planning new or improved products. Nowadays, QFD has been applied in many domains for the service quality improvement in radiology centers [
8], the resilient strategy selection of healthcare systems, the implementation of Quality 4.0 [
9], the implementation of Healthcare 4.0 [
10], the formulation of sustainable supplier development programs [
11], the indicator prioritization of sustainable supply chain [
12,
13], the mechanical structure design of subsea power devices [
14], and so on.
Normally, a classical QFD model consists of four stages, i.e., scheme design, configuration of components, engineering and quality control, and manufacturing work order [
15,
16,
17]. Especially, a relationship matrix called house of quality (HOQ) is constructed to describe the correlations between “WHATs” and “HOWs” for deriving the importance priorities of ECs [
18,
19]. Then, CRs are translated into ECs to narrow the differences between customers and product designers. Nevertheless, the traditional QFD method has been criticized to have many shortcomings in practical applications [
20,
21,
22,
23]. For example, crisp numbers are utilized by experts to assess the relationships between CRs and ECs. However, it is difficult for experts to express their opinions with crisp numbers because of the inherent vagueness of human cognition and limited experience in real situations. Besides, the weighted average method, a compensatory method, is applied to obtain the importance rankings of ECs in the traditional QFD, which may result in a biased ranking result of ECs.
In the QFD analysis, it is difficult for experts to assess the relationships between CRs and ECs using crisp values, because of the vagueness of human thinking and experience restriction. Instead, they are inclined to adopt linguistic terms to express their judgements [
24,
25,
26]. Moreover, they may hesitate about their assessments because of the time pressure and the lack of data [
23,
27,
28]. As a generalization of double hierarchy linguistic term sets, the concept of double hierarchy hesitant linguistic term sets (DHHLTSs) was introduced by Gou et al. [
29] to handle the fuzzy and uncertain information in group decision-making problems. The DHHLTSs are characterized by two hierarchies of linguistic term sets. The first hierarchy expresses the basic properties of objectives or alternatives, and the second hierarchy is a detailed description or linguistic feature of the first hierarchy [
30,
31]. Compared with other linguistic representing methods, the benefits of DHHLTSs are that [
32,
33]: (1) It can provide a flexible environment for qualitative evaluation and (2) it can describe the evaluation information more intuitive and accurate. Considering these advantages, the DHHLTSs have been broadly applied to solve various decision-making problems [
34,
35,
36]. Therefore, it is promising to adopt the DHHLTSs to handle the vague and uncertain experts’ relationship evaluation information in QFD.
On the other hand, determining the importance ranking of ECs in QFD is often considered as a multi-criteria decision making (MCDM) problem. In the literature, lots of MCDM methods have been utilized to enhance the performance of QFD [
26,
28,
37,
38]. The ORESTE (organísation, rangement et Synthèse de données relarionnelles, in French) is a general outranking MCDM method presented by Roubens [
39], which can acquire high-quality results of a decision-making problem. It does not require the crisp weights of criteria in which the thresholds are calculated objectively with less subjective factors [
40,
41]. Meanwhile, it can show detailed distinctions between alternatives in terms of the preference relation, indifference relation, and incomparability relation [
42,
43]. Due to its merits, the ORESTE method and its extensions have been successfully applied to address many decision-making problems, which include rockburst risk evaluation [
44], energy investment assessment [
45], sustainable battery supplier selection [
46], automotive development management [
47], and failure mode risk analysis [
43]. Hence, it is of significance to employ the ORESTE method to derive the importance priority of the identified ECs in QFD.
In this paper, we propose a new QFD approach by combining the DHHLTSs with the ORESTE method for improving the performance of traditional QFD. In this model, the DHHLTSs are adopted to assess the interrelationships between CRs and ECs for handling the ambiguous and uncertain judgments of experts. Besides, an extended ORESTE method is employed to determine the importance prioritizations of ECs. Finally, an empirical case and a comparison analysis are provided to demonstrate the feasibility and practicability of the proposed QFD model.
The rest of this paper is organized as follows:
Section 2 presents a literature review of current studies related to QFD.
Section 3 recalls the preliminaries of DHHLTSs and classical ORESTE method. In
Section 4, a new QFD approach based on the DHHLTSs and an extended ORESTE method is proposed. Subsequently, a case study of mobile phone selection is conducted to verify the proposed QFD in
Section 5. Finally,
Section 6 makes a conclusion of this study and discusses potential future research directions.
2. Literature Review
In the past decades, a variety of improved QFD models have been developed to eliminate the deficiencies associated with the traditional QFD. On the one hand, many uncertainty theories, such as the fuzzy sets [
4], the picture fuzzy sets [
48], the interval type-2 fuzzy sets (IT2FSs) [
49], the hesitant fuzzy linguistic term sets (HFLTSs) [
11], the
q-rung orthopair fuzzy numbers [
50], the linguistic distribution assessments [
51], the interval-valued intuitionistic fuzzy sets [
52], and the interval-valued Pythagorean fuzzy sets [
53] were employed to handle the vague relationship assessment information given by QFD team members. On the other hand, plenty of MCDM methods were adopted to facilitate obtaining the importance priorities of ECs in QFD. For example, Ping et al. [
38] proposed an approach for QFD with an extended alternative queuing method (AQM) under linguistic Pythagorean fuzzy environment. Liu et al. [
5] suggested a large group QFD approach based on an extended TODIM (Portuguese acronym for interactive multi-criteria decision making) method under the interval type-2 fuzzy context. Nie et al. [
28] developed a QFD model using the TODIM method and linguistic distribution assessments for healthcare service quality enhancement. Wang et al. [
27] put forward a method using the DHHLTSs and axiomatic design approach to enhance the performance of the classical QFD. In Mao et al. [
24], a QFD approach integrating linguistic Z-numbers and the evaluation based on distance from average solution (EDAS) method was proposed to determine the prioritization of ECs. In Liu et al. [
19], a QFD method integrating extended hesitant fuzzy linguistic term sets (EHFLTSs) and prospect theory was provided to overcome the limitations of the traditional QFD. In [
23], a QFD approach using the proportional hesitant fuzzy linguistic term sets (PHFLTSs) and prospect theory was proposed to enhance the performance of the standard QFD.
A three-dimensional house of quality model-based interval-valued spherical fuzzy-ORESTE method was proposed by Jin et al. [
54] to rank key quality characteristics. A modified multi-objective optimization by ratio analysis plus the full multiplicative form (MULTIMOORA) method based on cloud model theory was presented in [
25] to improve QFD. A spherical fuzzy technique for order preference by similarity to the ideal solution (TOPSIS) method was reported in [
26] for QFD. Mistarihi et al. [
55] introduced fuzzy analytic network process (ANP) in QFD to determine the importance weights for engineering characteristics. Wang et al. [
56] designed a hybrid methodology based on cloud model and grey relational analysis (GRA) for the technical attribute prioritization in QFD. In addition, the QFD was improved by integrating different MCDM methods in order to utilize their advantages. For instance, Chen et al. [
57] proposed an integrated decision-making method for improving QFD, which integrates the HFLTSs, the decision-making trial and evaluation laboratory (DEMATEL), and the MULTIMOORA. Wu et al. [
17] developed a QFD model for the product development of electric vehicles by utilizing the DEMATEL and the VIKOR (VIsekriterijumska optimizacija i KOm-promisno Resenje, in Serbian) methods. A summary of the listed QFD studies in the literature is displayed in
Table 1.
The above literature review shows that various generalized fuzzy methods have been applied in QFD to deal with imprecise and vague relationship assessments between CRs and ECs. Nevertheless, due to the increase of complexities of practical QFD problems, experts’ relationship assessment information is often qualitative description and the current fuzzy methods are not effective to describe complex linguistic expressions accurately and flexibly. Besides, many MCDM methods have been adopted to determine the importance priorities of ECs in QFD. However, few studies have been conducted to improve the QFD based on the ORESTE method. To fill these gaps, the aim of this paper is to develop a novel approach by integrating the DHHLFSs and an extended ORESTE method for deriving the importance ranking orders of ECs in QFD. The proposed QFD model is effective to describe the subjective evaluation information of experts more precisely and can offer more practical and reliable solutions to identify critical ECs for improving products or services.
3. Preliminaries
In this section, the basic concepts of the DHHLTSs and the ORESTE method that will be used in the proposed QFD approach are introduced.
3.1. The DHHLTSs
The DHHLTSs were proposed by Gou et al. [
29] to handle complicated linguistic information in decision-making problems.
Definition 1 [
29]
. Let and be the first hierarchy and the second hierarchy linguistic term sets, respectively. Then, a DHLTS is defined as:where is called the double hierarchy linguistic term (DHLT), and represent the first and the second hierarchy linguistic term, respectively. Definition 2 [
29]
. Let X be a fixed set, and be a DHLTS. A DHHLTS on X, , is a mathematical form ofwhere is a set of some values in and called double hierarchy hesitant linguistic element (DHHLE). The DHHLE can be denoted as
where
L is the number of linguistic terms in
and
is the consecutive terms in
.
Definition 3 [
29]
. Let be a DHLTS, be a DHHLE, and be a hesitant fuzzy element (HFE). The subscript of the DHLT can express the equivalent information to the membership degree . They can be transformed into each other by the functions f and f−1.Furthermore, the transformation functions between the DHHLE and the HFE can be expressed as: Definition 4 [
29]
. Let be a DHLTS, and be two DHHLEs, and λ is a real number. Then the operational laws of the DHHLEs are given as follows:- (1)
- (2)
- (3)
- (4)
Definition 5 [
29]
. Let be a DHLTS, be a DHHLE. Then the expected value of is defined asBesides, the variance of is defined as: Definition 6 [
29]
. Let and be two DHHLEs, then- (1)
If , then is bigger than , denoted by ;
- (2)
If , then
- (a)
if , is bigger than , denoted by ;
- (b)
if , is equivalent than , denoted by .
Definition 7 [
31]
. Let be a DHLTS, and be two DHHLEs. Meanwhile, and . Then, the distance between and can be calculated bywhere is an associated weight vector with and . Definition 8 [
29]
. Let be a DHHLE, and be their associated weights with and , where and L indicates the number of DHLTS in . Then, the double-hierarchy hesitant linguistic weighted average (DHHLWA) operator is defined as 3.2. The ORESTE Method
The ORESTE is an attractive method to handle the MCDM problems in which the crisp weights of criteria are difficult or unable to access. The method includes two main tasks: computing the weak ranking and building the preference/indifference/incomparability (PIR) structure. For a MCDM problem with the alternative set and the criteria set , the classical ORESTE method involves the following steps:
Step 1: Calculate the global preference scores for alternatives.
The Besson’s mean rank
rj and
rj(
Ai) represent a preference structure and a merit of
Ai under
Cj, respectively. The global preference scores
D(
aij) of the
Ai regarding the
Cj can be calculated by
where
is the coefficient to obtain the relative importance between the ranking of alternatives and criteria.
Step 2: Identify the global weak rank r(aij).
If D(aij) > D(akv), then r(aij) > r(akv); If D(aij) = D(akv), then r(aij) = r(akv), where i, k = 1, 2, …, m and j, v = 1, 2, …, n.
Step 3: Obtain the global weak ranking.
The global weak ranking of each alternative is calculated by
Step 4: Compute the preference intensities.
In some cases, when two alternatives have the same weak rankings, they may have two different performances under different criteria. Therefore, their preference intensities should be computed to distinguish the incomparability relation or the indifference relation from two alternatives. The average preference intensity between
Ai and
Ak is defined as
The net preference intensity between
Ai and
Ak is defined as:
Step 5: Establish the PIR relation.
This step can subdivide the alternatives into three relationships: the preference (P), the indifference (I), and the incomparability (R) relations. The relation can be analyzed by the following rules:
- (1)
If , then
- (a)
if and , then AiIAk,
- (b)
if or , then AiRAk.
- (2)
If , then
- (a)
if , then AiRAk;
- (b)
if and , then AiPAk;
- (c)
if and , then AiPAk.
The values of the thresholds
σ,
ρ, and
η are determined by
where
λ is used to show the maximal ranking difference between two indifferent alternatives.
4. The Proposed QFD Approach
In this section, we develop a new systematic QFD approach based on an extended ORESTE method with the DHHLTSs to determine the importance prioritization of ECs. Specifically, the DHHLTSs are utilized to evaluate the relationships between CRs and ECs. A modified ORESTE method is adopted to determine the importance ranking of ECs. The detailed procedure of the proposed QFD approach is depicted in
Figure 1.
Given a QFD analysis problem, we suppose that there are m ECs denoted as and n CRs denoted as . Let be the weight vector of CRs, satisfying and . Meanwhile, L experts are involved in evaluating the correlations between CRs and ECs. The weight of each expert is assumed to be the same. The relationship assessment matrix of the kth expert can be denoted as , in which is a double-hierarchy hesitant linguistic (DHHL) rating of CRj on ECi based on the linguistic term sets and .
Based on the notations and assumptions above, the proposed QFD approach for determining the prioritization of ECs is explained as follows:
Stage 1: Assess the correlations between CRs and ECs based on DHHLTSs.
Step 1: Compute the collective relationship assessment matrix.
Based on the DHHLWA operator, the collective relationship assessment matrix
can be obtained by the following equation:
Stage 2: Determine the importance prioritization of ECs with the ORESTE method.
The ORESTE [
39] is an applicative decision-making method to select a reliable alternative. However, the traditional ORESTE may lose information because of the Besson’s mean ranking and many numerical computations. Therefore, in this study, we improve the ORESTE method and extend it to the DHHL context to determine the importance prioritization of ECs in QFD.
Step 2: Calculate the global preference scores for ECs.
The Besson’s mean rank
rj and
rj (
ECi) represent a preference structure and a merit of the
ECi under the
CRj, respectively.
rj can be determined by the weights of CRs, and
rj(ECi) can be realized by the pairwise comparisons between DHHLEs in the matrix
A. Then the global preference score
D(
aij) of the
ECi regarding the
CRj can be calculated by
where
is the coefficient given by experts to measure the relative importance between the rankings of CRs and ECs. Generally, its default value is 0.5.
Step 3: Obtain the global weak ranking of ECs.
If
>
, then
; if
=
, then
, where
i,
p = 1, 2,…,
m and
k,
q = 1, 2,…,
n. Then, the global weak ranking of each EC is calculated by
Step 4: Compute the preference intensities among ECs.
If two ECs have the same global weak rankings, they may have two different performances under different CRs. Therefore, we need to compute their preference intensities, which can distinguish the incomparability relation or the indifference relation from two ECs. For this purpose, the preference intensity can be calculated by the average preference intensity and the net preference intensity. The average preference intensity of
ECi over
ECp is defined as:
The net preference intensity of
ECi over
ECp is defined as:
Step 5: Establish the PIR structure of ECs.
The PIR structure describes the priorities of ECs when they have the same global weak ranking order. This step can subdivide the ECs into three relationships: the preference (P), the indifference (I), and the incomparability (R) relations. The PIR structure of ECs can be analyzed by the following rules:
- (1)
If , then
- (a)
ECi I ECp, if and ;
- (b)
ECi R ECp, if or .
- (2)
If , then
- (a)
ECi R ECp, if ;
- (b)
ECi P ECp, if and ;
- (c)
ECp P ECi, if and .
Here,
σ,
ρ, and
η are three different thresholds to distinguish the PIR relations. Their values are determined by the following principles [
41]:
where
λ is given by experts based on their experience to show the maximal ranking difference between two indifferent ECs.
Step 6: Determine the strong ranking of ECs.
The strong ranking of ECs is obtained according to the global weak ranking and the PIR structure. Specifically, based on the P and I relations in the PIR structure, the rank of some ECs is firstly determined, and then the full rank can be derived by combing the weak rank when the R relations exist among other ECs.
The strong ranking r(ECi) can be determined by the sorted R(ECi) and its PIR relation, i.e., if global weak ranking orders of two ECs R(ECi) > R(ECk), then r(ECi) > r(ECk), denoted as a natural number from 1, 2, … and the like; otherwise, R(ECi) = R(ECk), then r(ECi) = r(ECk) wherein the relationships between r(ECi) and r(ECk) can be determined by the PIR rules, for i, k = 1, 2, …, m.
5. Case Study
In this section, an empirical case of mobile phone selection [
49] is provided to demonstrate the feasibility and effectiveness of our proposed QFD approach.
5.1. Implementation and Results
Nowadays, the mobile phone is an ordinary and indispensable wireless multipurpose tool in people’s daily life. It is not only used as a verbal communication tool but also has become multifunctional with messaging, reading books and newspapers, and sharing social media. Due to the rapid development of mobile communications technologies, mobile phone manufacturers must keep up with this development to meet customer needs. Nevertheless, compared with the requirements for actual product development, acquiring the requirements of customers for an ordinary commodity is a big challenge, because customers’ needs are changeable owing to diversity situations. They must satisfy customer needs in developing the product features. In this case, the proposed QFD approach is used to examines the CRs and DRs of the mobile phone to select the most appropriate mobile phone according to the levels of customer satisfaction.
Through the market survey and expert interview, 7 CRs
and 17 ECs
were determined for selecting a mobile phone, which are presented in
Table 2. Five experts from different departments were invited to assess the correlations between CRs and ECs based on the first hierarchy linguistic term set
and the second hierarchy linguistic term
. The
is denoted as:
And the is determined by two situations:
As a consequence, the linguistic correlation assessments gathered from the five experts can be described by the double-hierarchy hesitant linguistic information. For instance, the hesitant linguistic assessments given by the first expert are presented in
Table 3.
The DHHLTS is a useful tool to deal with complex qualitative information of experts since it can represent the linguistic information that is much more in line with people’s cognitions and expressions. Generally, the DHLTS consists of two hierarchy linguistic term sets. The second hierarchy linguistic term set is a linguistic feature or detailed supplementary of each linguistic term included in the first hierarchy linguistic term set. For example, the linguistic expressions “
Much high”, “
A little high”, and “
Very much high” in
Table 2 can be expressed by the DHHLEs as
,
, and
, respectively, based on the two hierarchy linguistic term sets
and
. In this way, all original linguistic correlation assessment information given by the experts can be described and saved.
In what follows, the proposed QFD method is utilized to determine the importance ranking of the given ECs.
Step 1: The original linguistic assessments for the relationships between ECs and CRs given by five experts are translated into DHHLEs to obtain the DHHL matrices
. Taking the first expert as an example, its DHHL assessment matrix
is presented in
Table 4.
Then, by using Equation (18), the collective relationship assessment matrix
is computed as:
Step 2: According to the correlation-based weights of CRs given in
Table 5, the Besson’s mean ranks of CRs are obtained as:
r1 = 2,
r2 = 4.5,
r3 = 6,
r4 = 7,
r5 = 1,
r6 = 4.5, and
r7 = 3.
In the same way, the Besson’s mean rank
rj (
ECi) is obtained as:
By Equation (19), the global preference score scores for ECs regarding each CR are determined as follows:
Step 3: With Equation (20), the global weak ranking of each EC is calculated as:
Step 4: According to Equations (21) and (22), the average preference intensities between the ECs which have the same global weak rankings, as well as EC
9, EC
10, EC
11, and EC
17 are presented in
Table 6 and
Table 7.
Step 5: By Equation (23), the three different thresholds are calculated as:
σ = 0.0089,
ρ = 1.3,
η = 0.003, and the parameter
λ = 0.1. Thus, the relationships between ECs are derived by their global weak rankings and PIR rules, and the PIR relations are presented in
Table 8.
Step 6: The strong ranking r(ECi) (i = 1,2,…,17) of ECs can be determined by the sorted R(ECi) and its PIR relation, which is denoted as: r(EC14) > r(EC13) > r(EC9) = r(EC10) = r(EC11) = r(EC17) > r(EC1) = r(EC2) = r(EC5) = r(EC12) = r(EC15) = r(EC16) > r(EC7) > r(EC4) > r(EC6) > r(EC3) > r(EC8). Therefore, EC8 is the most important EC, which should be paid more attention for selecting the most appropriate mobile phone.
5.2. Comparative Analysis
To further verify the effectiveness of our proposed QFD approach, we conduct a comparative study with some existing methods, including the interval type-2 fuzzy (IT2F) QFD method [
54], the hesitant fuzzy QFD (HF-QFD) [
55], and the classical ORESTE method. The importance ranking results of ECs by using the listed methods are presented in
Table 9.
As can be seen from
Table 9, except for EC
7, EC
13, and EC
14, the importance prioritization of ECs yielded by the HF-QFD method is in line with the result obtained by the proposed QFD approach; except for EC
3, EC
4, EC
6, EC
7, and EC
8, the importance ranking of ECs derived by the ORESTE method is identical with the result obtained by the proposed QFD approach. As there is a good similarity between the proposed approach and the other three methods, the effectiveness and feasibility of our proposed QFD approach are validated in practical applications.
However, there are still some differences in the importance ranking orders of ECs produced by the proposed QFD approach and the other three methods. First, there is much difference between the two sets of importance priority rankings produced by the proposed approach and the IT2F QFD. The explanations of the inconsistent ranking results are summarized as follows: (1) The correlations between CRs and ECs are defined by IT2FSs in the IT2F QFD method, while they are expressed by the DHHLTSs in our proposed approach; (2) the values of the ECs are computed by relationship between CRs and ECs in the IT2F QFD method, while they are sorted by the ORESTE method in our proposed approach.
Second, the importance priorities of three ECs (EC7, EC13, and EC14) obtained by the HF-QFD method are different from those determined by the proposed approach. These discrepancies may be explained by the following reasons: The experts’ relationship evaluations of the proposed approach are based on the DHHLTSs. In contrast, the hesitant fuzzy sets are used by the HF-QFD method to deal with the relationship evaluations between CRs and ECs provided by experts.
Third, the importance rankings of EC3, EC4, EC6, EC7, and EC8 determined by the proposed QFD and the classical ORESTE method are different. This could be attributed to the fact that different methods were adopted by the compared methods to represent the relationship evaluations between CRs and ECs. In other words, the proposed QFD approach adopted the DHHLTSs, and the classical ORESTE method applied crisp numbers to depict the qualitative evaluations on “WHATs-HOWs” given by experts.
Based on the above analyses, it can be concluded that a more reasonable and credible importance ranking result of ECs can be obtained by employing the proposed QFD framework. It provides a more reasonable solution for engineers. This work has a meaningful effect on the selection process of a mobile phone, aiming at translating customer requirements into practical tactics. The results of the example illustrate the process of how to select ECs for mobile phones, which imply that to meet customer demands, the managers and designers should focus on the critical vital ECs, such as CPU performance score, RAM capacity, and camera resolution. Compared with the listed methods, the proposed QFD approach has the following advantages:
- (1)
By applying the DHHLTSs, the hesitant evaluation information from each expert can be expressed more accurately and comprehensively. Thus, the propped approach can reduce information distortion and improve the accuracy of evaluation in the QFD process.
- (2)
An extended ORESTE method is employed for determining the importance priority of ECs in the proposed QFD. Through calculating information contents to distinguish ECs, the ranking result given by the propped approach is more reasonable and credible.
6. Conclusions
In this paper, we developed an improved QFD methodology by combing DHHLTSs with the ORESTE method to improve the performance of traditional QFD. First, the DHHLTSs were introduced to handle the complex relationship evaluations between CRs and ECs obtained from experts. Then, the normal ORESTE method is extended with DHHLTSs to determine the importance ranking orders of ECs. Finally, we performed a case study of mobile phone selection to illustrate the feasibility and practical advantages of the proposed QFD approach. The results show that the proposed QFD can not only deal with the ambiguous and uncertain assessment information of experts, but also achieve more accurate and reliable importance ranking orders of ECs for product quality improvement.
Despite its advantages, the proposed QFD approach has several limitations that can be addressed in future researches. First, the proposed method ignores the correlations among CRs, which may exist in some situations. Hence, one orientation for future research is to take the correlations within CRs into accounts in QFD. Second, although the proposed method is designed to consider multiple experts, only five experts are involved in the case study. In the future, a large group of experts with different backgrounds is suggested to be involved to improve the proposed method. In addition, due to the complex calculation process of the proposed approach, a web-based QFD system can be established to facilitate its application in the real-world.