1. Introduction
Sustainable cities, ecosystem degradation, urban health, and resilience are critical issues. Scientists have struggled for decades to establish a new defined trend in the global ecological crisis. This trend involves moving urban facilities toward sustainable development linked to the need to modernize the urban and manufactured environment to achieve environmental, social, and economic consistency [
1,
2,
3]. It also aims to renew settlement planning to provide more opportunities for all, based on improved use of resources and reduced environmental impacts, to improve the overall quality of life [
4].
Concerning human wellbeing, endurance led research to find its way to deal with many issues by adopting the advancement of sustainable solutions [
5]. These are varied to care for water, energy, and resources. Recently, there has been a great deal of interest from large-scale investors and public support for new energy sources, and one of the biggest drawbacks is the high investment costs [
6]. Today, residual zones use about 40% of the total energy used for various human activities, such as heating. By 2050, this percentage of energy use will increase to 50%. Various sources of energy are used to generate electricity and heat to meet the needs of society, such as fossil fuels, neutral gas, coal, and nuclear energy. Fossil fuels account for more than 70% of the total energy share worldwide [
7]. However, its disadvantages make it an undesirable energy source based on fossil fuels related to climate change and air pollution due to its toxic emissions, which have harmful effects on aquatic life and the surrounding environment. Therefore, the search for renewable energy resources has become a major concern for ensuring energy sources for the coming decades and reducing dependence on fossil fuels to reduce the negative impact on the surrounding environment [
6,
8].
Many methods are utilized to increase energy generation as by-products. Instead of fossil fuels, thermochemical and biological processes are considered the most attractive technologies for producing clean and inexpensive energy [
9,
10]. The biological process depends on the activity of microorganisms to produce biogas, which can be used as an important source of heat and energy. One of the most effective biological processes used is anaerobic digestion (AD) [
11]. In anaerobic digestion, the microorganisms found in wastewater break down the sludge produced from the primary sedimentation and final settling tanks to produce biogas to produce heat and power. Therefore, anaerobic digestion of the sludge produced is the key solution to its participation in energy production and low operating and maintenance costs compared to the aerobic process, which consumes a large amount of energy to provide oxygen [
12]. Therefore, biogas as an energy source can offer several advantages to the economy and the environment compared to other types of fuel produced by the anaerobic digestion process, which works in the absence of oxygen that provides energy costs [
11,
13].
Many technologies such as activated sludge process (ASP), batch sequencing reactors (SBR), membrane bioreactors (MBR), and aerated lagoons are used for biological treatment. However, membrane bioreactors (MBRs) have appeared to be a promising technology for the biological treatment process. This technology combines the conventional treatment process and filtration using a fiber membrane to settle non-organic matter produced by biological treatment [
14]. MBRs can provide several advantages compared to other methods, such as their high efficiency in removing pollutants, as they can achieve a removal efficiency of up to 90% of water pollutants. Furthermore, it is a good choice to upgrade any treatment plant in addition to its small footprint at different stages of the life cycle [
15], especially at the multilevel level and in the environmental context, especially at the levels of energy, water, and carbon emissions [
16,
17].
Therefore, this study is an effective approach to achieving sustainability goals, aiming to address the shortage of natural resources such as energy and water with sustainable alternatives. Furthermore, the experimental work of this study aims to treat the wastewater produced from residual communities to use it in landscaping and irrigation of green areas. Additionally, it uses the sludge produced from the biological treatment process by applying anaerobic treatment to reuse it in heating systems instead of natural gas or electricity to save energy as a step towards improving sustainability.
2. Literature Review
Among the 17 Sustainable Development Goals (SDGs) of the United Nations, goal number 11 aims to make future cities resilient and sustainable, while goal number 6 aims to ensure all water and sanitation and sustainable management [
18,
19,
20]. Green technology as a trend played its role in this context as an alternative to traditional approaches to energy and water issues [
21].
The Egyptian state recently paid great attention to sustainable cities as part of its efforts to succeed in the Egyptian National Agenda 2030 [
22]. Its Vision 2030 is a unified long-term political, economic, and social vision. It was developed in alignment with the Sustainable Development Goals (SDGs) of the United Nations [
23]. This study topic has recently become a major trend in most disciplines in global or local contexts [
24]. At the local level, it concerns various issues related to the national context and the long-term vision [
25,
26], especially water and energy issues. Sustainability rating systems have also emerged at the local level, including divisions, strategies, elements, and relative importance, intensively within the Egyptian context [
27].
Achieving the goals established in the SDGs and the 2030 National Vision will require an integrated, long-term approach to Egypt’s development path and the potential outcomes and trade-offs from different development scenarios. Recently, energy and water issues have taken a significant position in policy choices and its ability to meet the development goals outlined in the UN’s SDGs and the Egyptian Vision 2030, setting some motivations for this study to participate in bridging the already existing gap in the use of wastewater and sludge to harness them to promote the sustainability of Egyptian cities within that vision [
24].
Globally, residual zones consume about 40% of total energy consumption in various human activities, such as heating, and are expected to increase to 50% by 2050 [
28]. Several sources of energy are used to generate electricity and heat to meet society’s needs, such as fossil fuels, neutral gas, coal, and nuclear energy. Fossil fuels account for more than 70% of the total energy share worldwide [
7]. However, its disadvantages made it an undesirable source of energy. Fossil fuels are directly related to climate change and air pollution due to their harmful effects on aquatic life and the surrounding environment [
29]. The search for renewable energy resources has become a priority to secure energy sources in the coming decades and reduce dependence on fossil fuels to reduce negative environmental impacts as a sustainability requirement [
30].
Various methods are used to produce a large amount of energy as by-products. However, thermochemical and biological processes are considered the most attractive technologies for providing clean and inexpensive energy instead of fossil fuels [
9]. The biological process depends on the activity of microorganisms to produce biogas, which can be used as an important source of heat and energy. One of the most effective biological processes used is anaerobic digestion [
11].
In anaerobic digestion, the microorganisms found in wastewater break down the sludge produced from primary sedimentation and final settle tanks to produce biogas, producing heat and power [
31]. Therefore, anaerobic digestion of the sludge produced is the key solution to its participation in energy production and low operating and maintenance costs compared to the aerobic process, which consumes a huge amount of energy to provide oxygen. Therefore, biogas as an energy source can provide several advantages for the economy and the environment compared to other fuels, as it is produced by the anaerobic digestion process, which works in the absence of oxygen and provides energy costs [
13].
Many technologies such as activated sludge (ASP), batch sequencing reactors (SBRs), membrane bioreactors (MBRs), and aerated lagoons are used for biological treatment. However, membrane bioreactors (MBRs) seem promising for the biological treatment process. This technology combines the conventional treatment process and filtration using a fiber membrane to settle non-organic matter produced by biological treatment [
14]. MBRs can provide various advantages compared to other methods, such as their high efficiency in removing pollutants, as they can achieve a removal efficiency of up to 90% of water pollutants. Furthermore, it is a good option to upgrade any treatment plant in addition to its small footprint in multilevel environmental aspects [
16,
17].
This study aims to promote sustainability by developing an existing residual compound, as shown in
Figure 1, suggesting some solutions to promote sustainability in this compound. It can be achieved by reusing wastewater and using sludge produced by a residential area to produce enough biogas for heating systems through pipeline connections to reduce electricity costs [
18]. Furthermore, reuse effluent wastewater after proper treatment to irrigate green areas in residential zones [
32].
3. Materials and Methods
As shown in
Figure 2, which illustrates the conceptual framework of the study, which seeks to promote sustainable cities using sewage and sludge through eight axes, as follows:
3.1. Description of the Existing Residual Community (Compound)
As shown in
Figure 1, Cairo Festival City is a compound in Egypt with a direct view of Southern 90th Street, New Cairo City. It establishes new standards as Egypt’s premier indoor-outdoor shopping, dining, pedestrian walking, and entertainment destination [
34]. It provides amazing residential villas, luxurious apartments, prime office spaces, internationally renowned hotels, international schools, and automotive showrooms within a beautifully landscaped and tranquil community [
33].
The compound units are villas, the minimum unit area of 324–1570, the minimum number of bedrooms 4, the minimum number of bathrooms 5, Apartment unit areas range between 151–201 square meters, and bedrooms range between 2–3, and bathrooms range between 2–3. Cairo Festival City is locally considered a creative mixed-use urban community strategically located at the entrance to New Cairo.
3.2. Description of Domestic Wastewater
Historically, Egypt has been interested in wastewater treatment programs [
35]. In this study, influent wastewater was collected from residual blocks, and this wastewater was a combination of gray and black wastewater collected from each block.
3.3. Samples and Sampling
The samples were collected from a maintenance hole inside the residual compound of Egypt. Plastic containers prewashed with dilute water were used to collect wastewater samples. Four samples were taken from the maintenance hole in 10–50 L containers. First, the samples were acidified to fix the BOD and COD values. Then it was moved directly to the National Research Center in Cairo, where the mini-model had been mounted.
3.4. Description of the Wastewater Treatment Pilot
Wastewater treatment was performed in a membrane bioreactor plant (MBR). As shown in
Figure 3, the pilot consists of a primary sedimentation tank to remove fine matter found in the wastewater. The biological treatment was carried out in an aeration tank in which a column of hollow fiber membrane was submerged. The membrane material was polypropylene with a pore size of 0.1 µm. The aeration tank was equipped with an air blower to provide the required oxygen. The effluent wastewater was passed through the fiber membrane instead of the final settling tank to remove the non-organic containment produced from the aeration tank.
Table 1 describes the dimensions of all pilot tanks and the operational parameters of the treatment process. Both primary sedimentation tanks were equipped with scrapers to remove excess sludge from the tank bed.
3.5. Description of the Anaerobic Digester (AD)
The collected sludge from the primary sedimentation and the final clarifier was fed into a cylindrical stainless steel anaerobic digester, as shown in
Figure 4; Co-digestion of the produced sludge was carried out to produce biogas. As shown in
Table 2, the sludge was delivered for anaerobic digestion through a side piper diameter of 30 cm. The cylindrical digester had a diameter of 50 cm and a height of 20 cm. The outer wall of the tank consists of two layers of stainless steel to keep the temperature constant (32 ± 3 °C). The heat required to digest the sludge was generated using an electric heater. In addition, a mixer with a speed of 100 rpm was placed at the top of the digester. The biogas production rate was recorded daily with a drum-type gas meter.
3.6. Experimental Methods
This study established a membrane bioreactor plant to carry out the biological treatment process to reduce pollutant concentrations to a desirable limit. Raw wastewater was collected from a maintenance hole and fed into the primary sedimentation tank. The pilot consists of many units responsible for removing a particular type of pollutant from wastewater, as shown in
Figure 3.
All tanks were located at various levels to allow wastewater to pass under gravity. The raw wastewater was fed into a rectangular primary sedimentation tank followed by a biological treatment unit represented in the membrane bioreactor tank with a column of hollow fiber polypropylene membrane with a hydraulic retention time of 12 h. After biological treatment, the wastewater was passed into a rectangular clarifier, where the non-organic substances produced from the biodegradation of the organic matter settled under gravity.
To comply with the limitation of the Egyptian code on reuse, wastewater is used for irrigation purposes. An additional disinfection treatment unit increased treatment efficiency, using chlorine at 30 mg/L. The wastewater from the treated effluent was delivered to the ground tank. The treated wastewater was fed into a sprinkler irrigation network to irrigate the ground area of the compound. The excess sludge from the primary sedimentation tank and the final clarifier was collected and fed into an anaerobic digester tank, where microorganisms break down the sludge to produce biogas at a temperature (35–39 °C) with a hydraulic retention time of 20 days.
3.7. Preventing Corrosion in the Biogas Production Process
To avoid the corrupted effects of using raw biogas in combustion equipment, such as corrosion and undesirable emissions. Therefore, a biogas treatment was performed to remove any continents of hydrogen sulfide and the concentration of siloxanes, which is the main reason for pipe corrosion. Therefore, the raw biogas produced by anaerobic digestion passes through a unit filled with activated carbon [
12]. The activated carbon was suitable to absorb the concentrations of hydrogen sulfide and siloxanes by converting raw biogas into biomethane, which can be burned in any combustion equipment to generate thermal or electrical energy; The treatment steps were conducted as follows:
As shown in
Figure 5, the biogas produced passes through a 5 mm diameter stainless steel pipe to a container of a fixed bed absorbent of activated carbon.
The thickness of the activated carbon absorbent was 20 cm. The container was followed by a flame ionization detector (FID) to measure the biogas rate to adjust the concentration of siloxanes in the stream.
3.8. Chemical and Physical Parameters
According to standard methods for examining water and wastewater, BOD, COD, TKN, and TP concentrations were measured at the National Research Center in Cairo.
The temperature was measured daily before taking wastewater samples from the treatment stages.
The determination of the alum dose was measured using a jar test at the National Research Center in Cairo.
5. Conclusions
According to the 2030 Egyptian Vision, which adopts and aims at sustainable cities, this study proposed a method to develop an existing residual compound in Egypt to integrate the wastewater produced and the surrounding environmental systems. Therefore, these wastes, which are sewage and sludge, should achieve multi-benefits as follows:
The first is to reuse treated wastewater (sewage) in the development and expansion of suitable planned surrounding green areas for irrigation purposes of the softscaping for each residual block. The study proposed MBRs technology by treating an anaerobic sludge digester to provide an additional water source for irrigation.
The second goal is to generate enough biogas for heating systems, and the results showed that using a full-scale wastewater treatment plant would generate enough biogas up to 38 m3/day to cover a major sector with a neutral gas.
This study paved the way for future research on sustainable urban development, particularly in infrastructure related to softscape and energy, with its potential to utilize wastewater in future cities and achieve the Sustainable Development Goals of the United Nations and related targets on a larger scale. Furthermore, to support the Egyptian Vision 2030 goals of sustainable cities locally.