1. Introduction
Ergonomics is a scientific approach to design work, assess the work and its environment, and change or re-design the work to improve performance [
1,
2]. It plays a significant role in identifying, formulating, and delivering standard work [
3]. Therefore, ergonomics can be a viable strategic option for improving the working environment and worker wellbeing in garment supplier factories [
4]. However, ergonomics initiatives are not optimal in garment supplier factories in Bangladesh [
4,
5]. Due to poor ergonomic initiatives, different physical risk factors such as repetitive body movement, poor seating position, monotonous, repetitive work, poor workstation design, and different ergonomic risk factors such as fixed seating arrangement, awkward neck and back posture, repetitive elbow and wrist movement prevail in the garment industry of Bangladesh [
6]. Thus, most garment suppliers in Bangladesh need to improve ergonomics conditions to comply with lead buyers’ expected ergonomics standards. However, the garment industry of Bangladesh is a buyer-driven industry where buyers dictate suppliers to fulfil their expectations and suppliers respond accordingly to secure more orders to continue business relations [
7]. Unfortunately, buyers only prescribe suppliers without directly involving and providing necessary support [
5]. Therefore, buyers have the potential to contribute substantially to suppliers’ ergonomics initiatives. However, most Bangladeshi garment suppliers are unaware of ergonomic development, its impact on worker welfare and social sustainability, and buyers’ role in ergonomic initiatives in garment supplier factories.
An extensive literature on ergonomics practices in the garment industry of developing countries has shown a relationship between ergonomics and the working environment [
4,
6,
8,
9]. Poor ergonomics practices such as lack of adjustable chairs, poor workstation design, and piecework system are responsible for poor working conditions with a high possibility of muscle pain for sewing machine operators [
10]. The leading ergonomic issues that create problems for workers are less movement due to congested work areas, non-adjustable chairs, tables, and workstations [
11]. Moreover, unscientific work postures, repetitive actions, and strong visual needs negatively affect workers’ physical and mental health, increase compensation costs, decrease efficiency and overall productivity [
12]. Furthermore, musculoskeletal disorders occur in sewing lines due to repetitive movements and sitting postures [
13]. Studies reported poor ergonomics and occupational health and safety (OHS) conditions in the garment industry of Bangladesh also [
4,
5,
6,
14]. Bangladesh’s garment workers have been working under high ergonomics and musculoskeletal health risks [
12]. Habib addressed physical risk factors of garment sewing machine workers in Bangladesh such as awkward neck and back posture, frequent hand and arm movement, un-ergonomic workstation design, long working hours, and short breaks, which are the causes of musculoskeletal disorders [
6]. However, research on buyer–supplier role in improving ergonomics conditions in garment supplier factories in developing countries is still scarce. The current study is an attempt to fill this research gap.
Researchers suggested ergonomics intervention in the garment industry to improve ergonomics conditions [
6,
12,
15]. Parimalam et al. suggested interventions in garment factories to improve the working environment [
15]. Aligned with these suggestions, this study aims to investigate the impact of buyer-assisted ergonomics intervention on garment suppliers’ ergonomics performance and buyer–supplier role in improving ergonomics. As implementing any new initiative is not very straightforward and simple in the garment industry, buyer–supplier cooperation and collaboration are necessary [
5,
16]. Thus, the current study designs a buyer-assisted ergonomic intervention for garment supplier factories. Receiving support from a Danish buyer to access and intervene in garment supplier factories, this study intervenes at the garment shop floor and collected quantitative and qualitative data from the specific sewing line in the four supplier factories. The study findings illustrate that taking the right ergonomics initiatives can effectively improve the working environment and workers’ efficiency in Bangladesh’s garment industry. The findings of this study contribute to ergonomics, social sustainability, and buyer–supplier relationships literature by demonstrating how the right decision and collaborative initiatives between buyers and suppliers can enhance the ergonomics performance of suppliers meeting buyers’ and suppliers’ demands. Furthermore, the study findings might help garment suppliers and buyers to make the right decisions to improve ergonomics conditions in their factories.
The remainder of the paper has been structured into five sections. The second section describes the detailed methodology of the study. The third section presents the results of the study. The fourth section discusses the study findings, and the final section concludes the study.
4. Discussion
The findings of this study are partially aligned with the previous studies of [
4,
6,
11,
12,
22,
23,
24,
25]. However, no previous scientific research investigated the buyers’ and suppliers’ roles in ergonomics, particularly in cross-border buyer and supplier contexts. Therefore, this insufficient research motivates to investigate the impact of a buyer-assisted intervention on ergonomics conditions in garment supplier factories in Bangladesh and buyers’ and suppliers’ role in improving the conditions. To the best of our knowledge, for the first time, this study takes buyer’s support to intervene in supplier factories and to understand the impact of the controlled intervention on ergonomics.
The garment industry has become a prime export earnings (more than 80%) source of Bangladesh due to its ability to produce at a lower cost. Lead buyers’ prime concern is garment price, and suppliers can keep it at buyers’ expectation level, as they need to pay less to their workers. Thus, workers are the key to keeping garment suppliers’ survival and competitive position in the garment export market. However, if garment suppliers do not focus on workers’ ergonomics issues, they cannot expect service from workers for a long time. Therefore, garment suppliers need to care for their workers’ health-related issues. If workers feel pain and discomfort due to un-ergonomics set up in factories, they will be more absent and migrate to other factories. If garment suppliers re-design workstations by adjusting sewing machines, tables, and chairs, make workers aware through the necessary training, and improve overall infrastructure in factories, garment workers’ efficiency and productivity will increase.
Whereas Bangladeshi garment suppliers are more focused on productivity, production cost, product quality, lead-time, and production flexibility due to buyers’ demand [
5], they are less concerned about workers’ ergonomics. One reason may be that buyers are not very serious and create immense pressures on suppliers regarding ergonomics problems. Although buyers suggest their suppliers comply with ergonomics-related requirements, implementation of their suggested requirements and its follow-up is not well controlled in supplier factories. Thus, buyers can be more active, cooperative, and collaborative with their suppliers to implement ergonomics. Suppliers also can seek support from their buyers to improve ergonomics conditions in their factories.
As ergonomics is related to occupational health and safety (OHS) and the social sustainability of garment suppliers, they need to consider ergonomics related issues seriously to ensure the safety of workers. Moreover, suppliers need to be more proactive and innovative to improve the situation than reactive to buyers and other stakeholders’ demands. Thus, suppliers need to rethink ergonomics implementation policies and plan to improve gradual ergonomics conditions in garment supplier factories. Workers also need to be more concerned about their physical and mental health, and they need to inform suppliers’ management about any ergonomics problems. Furthermore, workers need to bargain with their suppliers for minimum working hours, minimum wages, necessary sick leave, and holidays as per ILO conventions.
Garment suppliers need to form a cross-functional team to work on ergonomics related issues for improving ergonomics conditions in garment supplier factories. They also can keep buyers’ representative/s in the team. The primary responsibility of the cross-functional team would be identifying the ergonomics problems, providing necessary training to workers, and consulting with supplier’s management for necessary initiatives. Furthermore, the team needs to motivate workers to be concerned about their problems and share them with the team. Moreover, garment suppliers can bring experts in their factories for a better understanding of ergonomics, its implementation, and sustaining. Many Bangladeshi garment supplier factories have already started to hire industrial experts to re-design workstations, ensure the proper method, technique, and motion, of workers, set proper distance between workstations, adjust tables and chairs, and improve workers’ posture. The findings of this study contribute to ergonomics, occupational health and safety, social sustainability, and buyer–supplier relationships literature by showing how buyer supported ergonomics initiatives improve occupational health and safety and social sustainability in supplier factories. Moreover, this study enhances our understanding of how buyers can be a part of suppliers’ social sustainability initiatives to ensure mutual benefits for both buyer and supplier firms. Furthermore, the management of buyer and supplier firms would realise the importance of ergonomics improvement in supplier factories, and the necessity of buyer–supplier cooperation and collaboration for a better output.
Although the garment industry of Bangladesh comprises more than four thousand suppliers, this study used only a buyer and a single pilot sewing line in four supplier factories of the buyer. Thus, future studies need to consider more buyers and suppliers and more sewing lines for a better understanding. Moreover, findings based on short intervention duration may be questioned. Thus, future studies need to design a long intervention to see the long-term impact and sustainability of implemented initiatives. Furthermore, this study only highlighted the sewing section in garment factories, whereas garment production comprises many sections such as dyeing, washing, cutting, sewing, packaging, and finishing. Therefore, future studies need to consider workers’ ergonomics conditions in other sections for a complete understanding of ergonomics, OHS, and social sustainability situations in supplier factories.
5. Conclusions
Ergonomics is a key concern in the garment industry to ensure worker well-being, social sustainability, and productivity performance, particularly in developing countries. However, as a developing country, ergonomics condition is not optimal in the garment industry of Bangladesh. Considering this situation, the current study attempts to investigate the impact of a buyer-assisted intervention on the ergonomics performance of garment suppliers and the role of buyers and suppliers to improve ergonomics conditions in the garment industry of Bangladesh. Following a qualitative research approach and multiple embedded case study methods, this study demonstrates that ergonomics intervention positively affects suppliers’ performance on the selected areas—head, arm, back, and leg positions, easy reach of materials, and enough space. However, buyers’ and suppliers’ roles to improve the ergonomics situation are minimal in the garment industry. This study also shows that suppliers’ isolated effort is insufficient to improve the ergonomics situation in garment supplier factories. Thus, buyers’ active role, i.e., necessary support, cooperation, and collaboration, is essential to improve ergonomics performance in supplier factories. Suppliers also need to be proactive and improve their capabilities to tackle challenges related to ergonomics.