Tailored Drug Release with Improved Solubility via Spray Drying and Functional Ready-to-Fill Capsules
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Preparation of ABZ-Loaded Solid Dispersions by Spray Drying
2.3. Preparation of Physical Mixtures
2.4. Scanning Electron Microscope (SEM) Imaging
2.5. Thermodynamic Solubility Studies
2.6. Statistical Evaluation of Thermodynamic Solubility
2.7. Fourier Transform Infrared (FT-IR) Spectroscopy
2.8. Differential Scanning Calorimetry (DSC)
2.9. Powder X-Ray Diffractometry (P-XRD)
2.10. In Vitro Drug Release Tests and Release Kinetics by Weibull Model Fitting
2.11. Microenvironmental pH Studies (Micro pH)—By Slurry Method
2.12. pH 6.8 Resistance Test
2.13. Test of Capsule Wall Permeability and Wettability of the Powder
3. Results
3.1. Scanning Electron Microscope (SEM) Imaging Results
3.2. Thermodynamic Solubility
3.3. Statistical Evaluation of Thermodynamic Solubility Studies
3.4. FT-IR
3.5. DSC
3.6. P-XRD
3.7. In Vitro Drug Release Tests
3.8. Microenvironmental pH (Micro pH)—By Slurry Method
3.9. Capsule Wall Permeability and Wettability of the Powder
3.10. pH 6.8 Resistance
4. Discussion
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
| ABZ | Albendazole |
| API | Active pharmaceutical ingredient |
| ASD | Amorphous solid dispersion |
| BCS | Biopharmaceutical classification system |
| DSC | Differential scanning calorimetry |
| EudE | Eudragit® E PO |
| FT-IR | Fourier transform infrared |
| HPMC | Hydroxypropyl methylcellulose |
| PM | Physical mixture |
| P-XRD | Powder X-ray diffraction |
| SD | Solid dispersion |
| SEM | Scanning electron microscopy |
| TA | Tartaric acid |
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| Mass Ratio of Components/ Component Name | 1:0:0 | 1:0:1 | 1:0:2 | 1:0:2.5 | 1:0:4.5 | 1:3:0 | 1:6:0 | 1:3:1 | 1:6:1 | 1:3:2 | 1:6:2 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| ABZ | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| TA | 0 | 0 | 0 | 0 | 0 | 6 | 12 | 6 | 12 | 6 | 12 |
| EudE | 0 | 2 | 4 | 5 | 9 | 0 | 0 | 2 | 2 | 4 | 4 |
| Actual Values | ||
|---|---|---|
| Coded Value | x1, Organic Acid TA (TA Mass Ratio to ABZ) | x2, Polymer EudE (EudE Mass Ratio to ABZ) |
| −1 | 0 | 0 |
| 0 | 3 | 1 |
| +1 | 6 | 2 |
| Sample Number | Ratio of the Components (ABZ:TA:EudE) | x1 | x2 | Solubility (µg/mL) |
|---|---|---|---|---|
| 1 | 1:0:0 | −1 | −1 | 12.21 ± 0.24 |
| 2 | 1:0:1 | −1 | 0 | 31.70 ± 1.89 |
| 3 | 1:0:2 | −1 | 1 | 72.80 ± 3.57 |
| 4 | 1:3:0 | 0 | −1 | 22.30 ± 1.06 |
| 5 | 1:3:1 | 0 | 0 | 39.32 ± 6.25 |
| 6 | 1:3:2 | 0 | 1 | 79.29 ± 1.03 |
| 7 | 1:6:0 | 1 | −1 | 54.44 ± 7.71 |
| 8 | 1:6:1 | 1 | 0 | 65.13 ± 4.90 |
| 9 | 1:6:2 | 1 | 1 | 99.53 ± 1.29 |
| Model F Value | Parameter | Coefficient | |||||
|---|---|---|---|---|---|---|---|
| b0 | b1 | b2 | b11 | b22 | b12 | ||
| 650.80 (p = 0.00009) | Value | 39.39 | 17.06 | 27.11 | 8.99 | 11.37 | −3.87 |
| Standard error | 1.06 | 0.58 | 0.58 | 1.01 | 1.01 | 0.71 | |
| p > |t| | 0.00004 | 0.00009 | 0.00002 | 0.00298 | 0.00150 | 0.01228 | |
| HPMC | EUDRACAP® Colon | |||
|---|---|---|---|---|
| Solid Dispersion | ABZ Powder | Physical Mixture | Solid Dispersion | |
| M∞ (fixed) | 100 | 100 | 100 | 100 |
| t0 (fixed) | 0.0 | 4.0 | 4.0 | 4.0 |
| τD | 0.1 | 3.0 | 3.0 | 1.0 |
| β | 1.0 | 1.0 | 1.0 | 1.5 |
| correlation | 0.9991 | 0.9990 | 0.9859 | 0.9974 |
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Vlahovic, K.; Kóró, L.D.; Tóth, B.D.; Hamar, D.; Kállai-Szabó, N.; Laki, A.J.; Antal, I.; Lengyel, M. Tailored Drug Release with Improved Solubility via Spray Drying and Functional Ready-to-Fill Capsules. Pharmaceutics 2026, 18, 838. https://doi.org/10.3390/pharmaceutics18070838
Vlahovic K, Kóró LD, Tóth BD, Hamar D, Kállai-Szabó N, Laki AJ, Antal I, Lengyel M. Tailored Drug Release with Improved Solubility via Spray Drying and Functional Ready-to-Fill Capsules. Pharmaceutics. 2026; 18(7):838. https://doi.org/10.3390/pharmaceutics18070838
Chicago/Turabian StyleVlahovic, Kristina, Lilla Dorottya Kóró, Bence Dávid Tóth, Dávid Hamar, Nikolett Kállai-Szabó, András József Laki, István Antal, and Miléna Lengyel. 2026. "Tailored Drug Release with Improved Solubility via Spray Drying and Functional Ready-to-Fill Capsules" Pharmaceutics 18, no. 7: 838. https://doi.org/10.3390/pharmaceutics18070838
APA StyleVlahovic, K., Kóró, L. D., Tóth, B. D., Hamar, D., Kállai-Szabó, N., Laki, A. J., Antal, I., & Lengyel, M. (2026). Tailored Drug Release with Improved Solubility via Spray Drying and Functional Ready-to-Fill Capsules. Pharmaceutics, 18(7), 838. https://doi.org/10.3390/pharmaceutics18070838

